Mixed ion exchange resin separation device

Abstract

The utility model relates to a mixed ion exchange resin separation device which comprises a cylindrical resin tank, a control system, a pipeline structure, a regenerated liquid injection device, a cleaning device and other key components. The resin tank serves as a core component, mixed ion exchange resin is loaded in the resin tank, stainless steel or glass fiber reinforced plastic can be selected, and corrosion resistance and mechanical strength are guaranteed. The control system is provided with a central processing unit and is connected with an edge calculation module, a real-time data processing engine, an intelligent diagnosis module, a dynamic regeneration control module and the like through a data transmission bus, and real-time monitoring and intelligent diagnosis of the running state of the device are achieved. The pipeline structure is connected with the resin tank and the regenerated liquid injection device, the regenerated liquid injection device comprises a metering pump and a static mixer, and accurate injection and uniform mixing of regenerated liquid are ensured. The sensors are distributed between the resin tank and the pipeline structure, monitor parameters such as the liquid level, the pressure and the temperature in real time and transmit data to the user interface through the communication module.

Description

TECHNICAL FIELD

[0001] The utility model provides a kind of separating device belongs to exchange resin exchange resin technical field, especially involve a kind of mixed ion exchange resin separating device. BACKGROUND

[0002] Mixed ion exchange resin is a kind of granular material mixed by cation exchange resin and anion exchange resin according to certain proportion, cation exchange resin can adsorb cation in water, and anion exchange resin can adsorb anion in water, through the synergistic effect of the two kinds of resins, mixed ion exchange resin can remove cation and anion in water simultaneously, so as to realize efficient water purification and desalination, widely used in water treatment system of power, chemical industry, electronics, pharmaceutical and other industries, for preparing high-purity water, removing impurity ions in water and adjusting water quality.

[0003] The existing separating device is usually composed of a feeding system, a separating core component, a collecting system and auxiliary equipment. Due to fault detection and response, the device cannot be identified and processed in time when a fault occurs during operation, resulting in prolonged downtime, reduced production efficiency, and even possible equipment damage or product quality problems. This inconvenience is particularly prominent in continuous production processes. SUMMARY

[0004] In order to make up for the shortcomings of the prior art, the present application provides a mixed ion exchange resin separating device to solve the problem of inconvenient emergency response of the existing device.

[0005] In order to solve the above technical problems, the utility model provides the following technical scheme: a mixed ion exchange resin separating device, comprising a cylindrical resin tank, characterized in that: one side of the resin tank is connected with a control system; the resin tank is connected with a plurality of pipeline structures, and a plurality of sensors are arranged between the resin tank and the pipeline structures;

[0006] The control system comprises a central processing unit; the central processing unit is electrically connected with an edge computing module, a real-time data processing engine and an intelligent diagnosis module through a data transmission bus;

[0007] The edge computing module is provided with a preprocessing unit, including but not limited to data filtering, data compression and data format conversion; the sensors include but are not limited to liquid level, pressure and temperature sensors;

[0008] The real-time data processing engine is provided with an analysis and processing unit corresponding to the preprocessing unit, including but not limited to data mining, pattern recognition and real-time monitoring;

[0009] The diagnosis basis of the intelligent diagnosis module includes but is not limited to real-time data processing induced system operation parameters, sensor data and historical maintenance records of the data storage module.

[0010] Preferably, the resin tank is internally filled with mixed ion exchange resin and is a stainless steel or glass steel tank body, the resin tank is connected with a regeneration liquid injection device through a pipeline structure, the regeneration liquid injection device comprises a metering pump and a static mixer;

[0011] The resin tank is provided with a cleaning device above the resin tank, the cleaning device comprises a variable frequency high pressure water pump and a multi-nozzle spraying device, the multi-nozzle is uniformly distributed;

[0012] The sensor is located around the resin tank, the sensor is electrically connected with a communication module, and the communication module is data transmission connected with a user interface.

[0013] Preferably, the control system further comprises a dynamic regeneration control module connected with the central processor, the metering pump of the regeneration liquid injection device is connected with the dynamic regeneration control module through a communication line, and the metering pump is used for dynamically adjusting regeneration parameters according to the instruction of the dynamic regeneration control module.

[0014] Preferably, the control system further comprises an emergency module connected with the central processor, the pipeline structure comprises an electric valve connected with the emergency module in correspondence, and the intelligent diagnosis module triggers the emergency module when the sensor of the intelligent diagnosis module exceeds a threshold range.

[0015] Preferably, the data storage module is electrically connected with the central processor through a storage interface; the communication module is electrically connected with the central processor through a communication interface, and the communication interface includes but is not limited to a wired communication interface and a wireless communication interface.

[0016] The one or more technical solutions provided in the embodiments of the application have at least the following technical effects or advantages:

[0017] The utility model discloses a mixed ion exchange resin separation device realizes the intelligent management to whole device through the control system connected on one side of cylindrical resin tank, and the central processing unit of control system contains and is electrically connected edge calculation module, real -time data processing engine and intelligent diagnosis module through data transmission bus, and the pre -processing unit in edge calculation module can carry out filter, compression and format conversion etc. Pretreatment operation to the data that sensor transmits, and sensor includes liquid level, pressure and temperature sensor etc., is distributed between resin tank and pipeline structure, is used for real -time monitoring device operating condition, and the data that is pretreated will be transmitted to real -time data processing engine, and the analysis and processing unit in it can carry out data mining, mode identification and real -time monitoring etc. Operation, further in -depth analysis and real -time tracking to device operating condition, and intelligent diagnosis module can carry out comprehensive diagnosis according to the system operating parameter that real -time data processing engine provides, sensor data and historical maintenance record in data storage module, to realize accurate control, real -time monitoring and fault diagnosis to mixed ion exchange resin separation process, effectively solve relevant technical problem, improve the operating efficiency and stability of device, guarantee separation effect.

[0018] Other advantages, objects, and features of the present utility model will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following specification or can be learned by practice of the present utility model. The objects and advantages of the present utility model can be realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic view of a mixed ion exchange resin separation device of the utility model;

[0020] Figure 2 It is the architecture diagram of the control system of a mixed ion exchange resin separation device of the utility model;

[0021] Figure 3 It is the control system response flow chart of a mixed ion exchange resin separation device of the utility model.

[0022] As shown in the figure:

[0023] 1, resin tank; 2, control system; 11, pipeline structure; 12, regeneration liquid injection device. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0025] It should be noted that the terms "vertical", "horizontal", "upper", "lower", "left", "right", and similar terms used herein are for illustrative purposes only and are not intended to be limiting.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting; the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0027] As shown in Figure 1 and Figure 2 The mixed ion exchange resin separation device of the present application mainly comprises a cylindrical resin tank 1, a control system 2, a plurality of pipeline structures 11, a regeneration liquid injection device 12, and a cleaning device, etc. The resin tank 1 is internally provided with mixed ion exchange resin, which can be made of stainless steel or glass fiber reinforced plastic. One side of the resin tank 1 is connected with the control system 2, and is connected with the regeneration liquid injection device 12 through the pipeline structure 11. The regeneration liquid injection device comprises a metering pump and a static mixer. The resin tank 1 is provided with a cleaning device at the top, which comprises a variable frequency high pressure water pump and a multi-nozzle spraying device. The multi-nozzles are uniformly distributed. A plurality of sensors are arranged between the resin tank 1 and the pipeline structure 11 and around the resin tank 1. The sensors are electrically connected with a communication module. The communication module is connected with a user interface for data transmission. The pipeline structure 11 further comprises an electric valve which is connected with an emergency module.

[0028] In this embodiment, the resin tank 1 is used as the core component, which is made of stainless steel or glass steel, has good corrosion resistance and mechanical strength, and the mixed ion exchange resin loaded in the tank is the key medium for ion exchange separation; the control system 2 is connected to one side of the resin tank 1, and the central processing unit is connected to the edge computing module, real-time data processing engine, intelligent diagnosis module and dynamic regeneration control module through the data transmission bus, forming an efficient information processing and control center, wherein the preprocessing unit of the edge computing module can preliminarily process the data transmitted by the sensor to provide a basis for subsequent deep analysis, and the analysis and processing unit of the real-time data processing engine can further mine data value to realize real-time monitoring of the running state of the device, the intelligent diagnosis module can comprehensively diagnose according to various data to provide protection for the stable operation of the device, and the dynamic regeneration control module can dynamically adjust the regeneration parameters according to the diagnosis results to optimize the regeneration process; the pipeline structure 11 not only connects the resin tank 1 and the regeneration liquid injection device 12, but also is provided with an electric valve connected with the emergency module to ensure the stability of fluid transportation and rapid response in emergency; the metering pump and static mixer in the regeneration liquid injection device 12 can accurately control the flow and mixing effect of the regeneration liquid to ensure the sufficiency and uniformity of resin regeneration; the cleaning device is located above the resin tank 1, and the combination of the variable frequency high pressure water pump and the multi-nozzle spraying device can provide strong and uniform cleaning water flow to effectively remove residual impurities in the resin; the sensors are distributed between the resin tank 1 and the pipeline structure 11 and around the resin tank 1 to monitor the key parameters such as liquid level, pressure and temperature in real time, and transmit the data to the user interface through the communication module to realize real-time control of the running state of the device; when the sensor data exceeds the threshold range, the intelligent diagnosis module triggers the emergency module to quickly take emergency measures through the electric valve in the pipeline structure 11 to prevent accidents. The close connection and cooperative work between the components realize intelligent and automatic control of the mixed ion exchange resin separation process, improve the separation efficiency and quality, reduce the manual intervention and maintenance cost, and enhance the stability and safety of the device, which has significant beneficial effects.

[0029] As Figure 2 and Figure 3As shown, the control system of the device comprises a central processor, which is electrically connected with an edge computing module, a real-time data processing engine, an intelligent diagnosis module, a dynamic regeneration control module and the like through a data transmission bus. The edge computing module is internally provided with a preprocessing unit, which can perform preprocessing operations such as data filtering, compression and format conversion. The real-time data processing engine is internally provided with an analysis and processing unit corresponding to the preprocessing unit, which can perform data mining, pattern recognition and real-time monitoring and the like. The intelligent diagnosis module can perform comprehensive diagnosis according to the system running parameters of the real-time data processing engine, the sensor data and the historical maintenance records of the data storage module. The dynamic regeneration control module can dynamically adjust the regeneration parameters of the regeneration liquid injection device through the communication line according to the instructions. The emergency module can trigger corresponding emergency measures when the sensor data exceeds the threshold range. In addition, the data storage module is electrically connected with the central processor through a storage interface, and the communication module is electrically connected with the central processor through a wired or wireless communication interface.

[0030] In this embodiment, the central processor serves as the core of the control system, connected with each functional module through the data transmission bus, forming an efficient information processing and control center. The preprocessing unit of the edge computing module can quickly filter, compress and format convert the large amount of raw data transmitted by the sensor, effectively reducing the burden of data transmission and processing, and improving the response speed and real-time performance of the system. The analysis and processing unit of the real-time data processing engine is based on the preprocessed data, using advanced data mining and pattern recognition algorithms to conduct in-depth analysis and real-time monitoring of the running state of the device, and timely discover potential problems and abnormal trends. The intelligent diagnosis module comprehensively diagnoses the system running parameters, sensor data provided by the real-time data processing engine and historical maintenance records in the data storage module, using intelligent diagnosis algorithms to accurately judge the fault type and cause of the device, and provide corresponding solutions, greatly improving the reliability and maintenance efficiency of the device. The dynamic regeneration control module accurately controls the metering pump of the regeneration liquid injection device through the communication line according to the instructions of the intelligent diagnosis module, dynamically adjusts the regeneration parameters to ensure the sufficiency and uniformity of the resin regeneration process, effectively prolongs the service life of the resin, and reduces the operating cost. When the sensor data exceeds the threshold range, the emergency module can quickly trigger the corresponding emergency measures to quickly cut off or adjust the fluid delivery through the electric valve in the pipeline structure to prevent the accident from further expanding and ensure the safe operation of the device. The data storage module is electrically connected with the central processor through the storage interface, and can store the running data and maintenance records of the device in real time, providing rich data support for subsequent data analysis and fault diagnosis. The communication module is electrically connected with the central processor through wired or wireless communication interface, realizing real-time communication between the device and the external user interface, and users can understand the running state and operation information of the device through the user interface at any time and anywhere, facilitating remote monitoring and management of the device. The close connection and cooperative work between the components realize intelligent and automated control of the mixed ion exchange resin separation process, improve the separation efficiency and quality, reduce manual intervention and maintenance cost, and enhance the stability and safety of the device, which has significant beneficial effects.

[0031] Although the utility model has disclosed as above with preferable embodiments, it is not used to limit the utility model, anyone familiar with this technology can make various changes and modifications without departing from the spirit and scope of the utility model, therefore the protection scope of the utility model should be limited by the claims.

Claims

1. A mixed ion exchange resin separation apparatus comprising a cylindrical resin tank (1), characterised in that: The resin tank (1) is connected with a control system (2) on one side; the resin tank (1) is connected with a plurality of pipeline structures (11), and a plurality of sensors are arranged between the resin tank (1) and the pipeline structures (11); The control system comprises a central processing unit; the central processing unit is electrically connected with an edge computing module, a real-time data processing engine and an intelligent diagnosis module through a data transmission bus; The edge computing module is provided with a preprocessing unit, including but not limited to data filtering, data compression and data format conversion; the sensors include but are not limited to liquid level, pressure and temperature sensors; The real-time data processing engine is provided with an analysis and processing unit corresponding to the preprocessing unit, including but not limited to data mining, pattern recognition and real-time monitoring; The diagnosis basis of the intelligent diagnosis module includes but is not limited to system operation parameters of the real-time data processing engine, sensor data and historical maintenance records of the data storage module.

2. A mixed ion exchange resin separation device according to claim 1, characterized in that: The resin tank (1) is internally provided with mixed ion exchange resin and is a stainless steel or glass steel tank body, the resin tank (1) is connected with a regeneration liquid injection device (12) through the pipeline structure (11), and the regeneration liquid injection device (12) comprises a metering pump and a static mixer; A cleaning device is arranged above the resin tank (1) and comprises a variable frequency high pressure pump and a multi-nozzle spraying device, and the multi-nozzles are uniformly distributed; The sensors are arranged around the resin tank (1), the sensors are electrically connected with a communication module, and the communication module is connected with a user interface in data transmission.

3. A mixed ion exchange resin separation device according to claim 2, wherein: The control system further comprises a dynamic regeneration control module connected with the central processing unit, the metering pump of the regeneration liquid injection device is connected with the dynamic regeneration control module through a communication line, and is used for dynamically adjusting regeneration parameters according to instructions of the dynamic regeneration control module.

4. A mixed ion exchange resin separation device according to claim 1, characterized in that: The control system further comprises an emergency module connected with the central processing unit, the pipeline structure (11) comprises an electric valve connected with the emergency module, and the intelligent diagnosis module triggers the emergency module when the sensor exceeds a threshold range.

5. A mixed ion exchange resin separation device according to claim 2, wherein: The data storage module is electrically connected with the central processing unit through a storage interface; the communication module is electrically connected with the central processing unit through a communication interface, and the communication interface includes but is not limited to a wired communication interface and a wireless communication interface.

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