Insulator positioning and assembling equipment

Abstract

The utility model relates to the technical field of insulators, and provides an insulator positioning and assembling device which comprises a bottom plate, the top of the bottom plate is fixedly connected with a supporting plate, and one side of the outer surface of the supporting plate is fixedly provided with a first motor. According to the utility model, the bottom end of the connecting rod required by the insulator is firstly placed between the two circular grooves, then the controller is utilized to start the motor II, the motor II immediately drives the bidirectional threaded rod I to continuously rotate, and the two sliding blocks gradually approach to the outer surface of the connecting rod through the continuous rotation of the bidirectional threaded rod I, so that the insulator is fixed. The bottom of the connecting rod is firmly clamped through the two circular grooves, and the bottom of the connecting rod is placed between the two circular grooves through the circular holes in the surfaces of the circular disc and the frame plate, so that the insulators do not need to be manually placed into the clamp in sequence, the operation is very simple and convenient, the preliminary assembly operation is conveniently completed, the overall assembly progress is accelerated, and the production efficiency is improved. And the assembling efficiency of the insulator is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to insulator technical field especially relates to a kind of insulator positioning assembly equipment. BACKGROUND

[0002] Insulator is a kind of insulating material used in power system, especially in power line and equipment. Its main function is to support and fix the conductive line, while preventing current leakage to ground or other parts that should not be connected. The material of insulator is usually ceramic, glass or composite material, with good electrical insulation, effectively preventing current flow. Depending on the application scenario, insulators have different forms, such as suspension insulators, column insulators, etc. They are usually installed on power towers, substations and other equipment to ensure the safe and stable operation of power systems.

[0003] In the prior art, such as Chinese patent No. CN220106151U, a kind of insulator positioning assembly equipment belongs to insulator technical field, including base and lifting plate, the top of base is fixedly installed with multiple fixed frames distributed in ring, the connecting plate is slidably installed in fixed frame, the first clamping plate and connecting rope are fixedly installed on the side of multiple connecting plates close to each other, the bottom end of multiple connecting ropes is fixedly connected with the same pull plate; Lifting plate is set above base and can move up and down, multiple sliding grooves are set in the bottom of lifting plate, second clamping plate is slidably installed in sliding groove, multiple second clamping plates are fixedly connected with horizontal plate on the side away from each other, horizontal plate is fixedly installed with inclined plate on the top, electric push rod is fixedly installed on both sides of the top of lifting plate. The mutual cooperation between inclined plate, connecting ring, pull plate, connecting rope and horizontal plate can stably clamp the two parts of insulator in multiple directions to ensure clamping stability, thereby improving the accuracy and efficiency of positioning assembly.

[0004] Although the above-mentioned scheme has the advantages as above, the disadvantage of the above-mentioned scheme is that the device needs to put the insulator into the clamp one by one manually when assembling the insulator, which is very troublesome, cannot directly sleeve the insulator on the connecting rod, is not convenient for completing the preliminary assembly work, affects the overall assembly progress, and reduces the assembly efficiency of the insulator. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the problem in the prior art that the insulator needs to be put into the clamp one by one manually when assembling the insulator, which is very troublesome, cannot directly sleeve the insulator on the connecting rod, is not convenient for completing the preliminary assembly work, affects the overall assembly progress, and reduces the assembly efficiency of the insulator.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: an insulator positioning and assembling equipment: including the bottom plate, the top of bottom plate is fixedly connected with the supporting plate, one side of supporting plate outer surface is fixedly installed motor no.

[0007] As a preferred implementation, the top of the base plate is fixedly connected with a shelf plate, two square grooves are formed in the top of the shelf plate, and vertical plates are movably embedded in the square grooves.

[0008] The technical effect of the above further scheme is that the two insertion blocks are pulled out to release the limiting of the vertical plates.

[0009] As a preferred implementation, the top of the two vertical plates is fixedly connected with a disc.

[0010] The technical effect of the above further scheme is that the disc is manually lifted as a whole, and the top of the disc lifts all the insulators vertically along the connecting rod.

[0011] As a preferred implementation, the outer surface of the shelf plate is fixedly connected with L-shaped plates on both sides, and insertion blocks are movably embedded in the L-shaped plates.

[0012] The technical effect of the above further scheme is that the two insertion blocks are loosened.

[0013] As a preferred implementation, one side of the outer surface of the insertion block is fixedly connected with a pull plate.

[0014] The technical effect of the above further scheme is that the pull plate is convenient to pull out.

[0015] As a preferred implementation form, one side of the outer surface of the pull plate is fixedly connected with a plurality of springs.

[0016] The technical effect of the further scheme is that the two insertion blocks are quickly inserted into one of the slots on the surface of the shelf plate and the vertical plate under the pulling force of the springs.

[0017] As a preferred implementation form, one end of the plurality of springs is fixedly connected to the outer surface of the L-shaped plate, and the outer surface of the L-shaped plate is fixedly connected with a plurality of telescopic columns.

[0018] The technical effect of the further scheme is that the plurality of telescopic columns facilitate limiting.

[0019] As a preferred implementation form, one end of the plurality of telescopic columns is fixedly connected to one side of the pull plate.

[0020] The technical effect of the further scheme is that the plurality of telescopic columns facilitate supporting.

[0021] Compared with the prior art, the utility model has the advantages and positive effects that:

[0022] 1. The utility model discloses a first the bottom of connecting rod required by insulator is placed between two circular grooves, then utilizes the controller to start motor no. 2, and motor no. 2 drives bidirectional screw rod no. 1 to rotate continuously, through the continuous rotation of bidirectional screw rod no. 1, two sliding blocks gradually approach the outer surface of connecting rod, and the bottom of connecting rod is firmly clamped in two circular grooves through two circular grooves, when firmly clamping connecting rod, the staff utilizes the controller to start the air cylinder, makes the output end of air cylinder push hollow block to descend vertically, and makes two clamping blocks move to the outer edge of top insulator, the staff has put all the insulators required to be assembled on the outer surface of fixed column in advance, then the staff utilizes the controller to start motor no. 3, and motor no. 3 drives bidirectional screw rod no. 2 to rotate continuously, through the continuous rotation of bidirectional screw rod no. 2, bidirectional screw rod no. 2 drives two clamping blocks to move gradually to the outer surface of top insulator and firmly clamps it, and two grooves can better clamp the periphery of insulator protrusion, in order to facilitate the control of clamping force, the staff can control motor no. 3 to adjust the speed through the controller, slowly clamps, after clamping insulator, the staff utilizes the controller to start the air cylinder again, and utilizes the air cylinder to lift hollow block and insulator to the upper side of fixed column, then utilizes the controller to start motor no. 1, and motor no. 1 drives screw rod body to rotate, and screw rod body rotates and drives moving block to move horizontally to the direction of connecting rod, when hollow block moves to the position above connecting rod, closes motor no. 1, then utilizes the controller to start the air cylinder again, makes the air cylinder sleeve insulator on connecting rod, then utilizes the controller to make motor no. 3 reverse, and two clamping blocks are loosened, and insulator is placed on the top of disc, and the above-mentioned operating principle is reciprocating for multiple times, so that all the insulators on the surface of fixed column are sleeved on the surface of connecting rod, so as to complete preliminary assembly work, so as to reach the insulator is put into the clamp in turn without manual, it is very simple, and it is convenient to complete preliminary assembly work, improves the overall assembly progress, and improves the assembly efficiency of insulator.

[0023] 2. The utility model discloses after all insulators are assembled in connecting rod, the staff pulls out two insertion blocks, and the limiting of vertical plate is cancelled, then manually lifts the whole disc, makes all insulators on the top of disc rise vertically along connecting rod, so as to complete the fine adjustment work of insulator whole, after the disc moves to the required position, the staff releases two insertion blocks, and two insertion blocks are inserted into one of the notches on the surface of frame plate and vertical plate rapidly under the tension of spring, so as to complete the limiting buckle, so as to reach the height of insulator whole is adjusted conveniently, makes the whole insulator fine adjustment to the required suitable installation position, improves the practicability of insulator positioning assembly equipment. ACCURACY OF DRAWINGS

[0024] Figure 1The utility model provides a kind of main body structure schematic diagram of insulator positioning assembly equipment provided by the utility model;

[0025] Figure 2 The utility model provides a kind of cross section structure schematic diagram of insulator positioning assembly equipment provided by the utility model;

[0026] Figure 3 The utility model provides a kind of bottom structure schematic diagram of insulator positioning assembly equipment provided by the utility model;

[0027] Figure 4 The utility model provides a kind of side structure schematic diagram of insulator positioning assembly equipment provided by the utility model

[0028] Figure 5 The utility model provides a kind of Figure 4 Enlarged structure schematic diagram of A place in middle.

[0029] Legend:

[0030] 1, bottom plate;101, supporting plate;102, motor one;103, motor two;104, two-way threaded rod one;105, sliding block;106, round groove;107, non-slip pad;108, motor three;109, clamping block;110, recess;111, two-way threaded rod two;112, hollow block;113, threaded rod body;114, limiting column;115, moving block;116, air cylinder;117, fixed column;2, disc;201, vertical plate;202, square groove;203, L-shaped plate;204, insertion block;205, spring;206, telescopic column;207, pull plate;208, shelf plate. Specific embodiments

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0032] Embodiment 1, please refer to Figures 1-5The utility model provides a technical scheme: an insulator positioning and assembling equipment, the top of bottom plate 1 is fixedly connected with the supporting plate 101, one side of the outer surface of supporting plate 101 is fixedly installed with motor no. 102, the inner wall both sides of supporting plate 101 are movably connected with threaded rod body 113, the inner wall both sides of supporting plate 101 are fixedly connected with two limit posts 114, the outer surface of threaded rod body 113 is threadedly connected with moving block 115, the outer surface of moving block 115 is movably sleeved on the outer surface of two limit posts 114, the output of motor no. 102 is fixedly connected on one end of threaded rod body 113, one side of moving block 115 outer surface is fixedly installed with air cylinder 116, the output of air cylinder 116 is fixedly connected with hollow block 112, the inner wall both sides of hollow block 112 are movably connected with two -way threaded rod no. 111, the outer surface of hollow block 112 is fixedly installed with motor no. 108, the output of motor no. 108 is fixedly connected on one end of two -way threaded rod no. 111, the outer surface of two -way threaded rod no. 111 is threadedly connected with two clamping blocks 109, the inner wall of two clamping blocks 109 is all seted up with recess 110, the top of bottom plate 1 is fixedly connected with fixed column 117, the inside of bottom plate 1 is movably connected with two -way threaded rod no. 104, the outer surface of two -way threaded rod no. 104 is threadedly connected with two sliding blocks 105, the inside of two sliding blocks 105 is all seted up with circular groove 106, the inner wall of circular groove 106 is fixedly connected with a plurality of antiskid pads 107, one side of bottom plate 1 outer surface is fixedly installed with motor no. 103, the output of motor no. 103 is fixedly connected on one end of two -way threaded rod no. 104.

[0033] In this embodiment, first, the bottom end of the connecting rod required by the insulator is placed between the two circular grooves 106, and then the controller is used to start the motor two 103, which in turn drives the bidirectional threaded rod one 104 to rotate continuously. Through the continuous rotation of the bidirectional threaded rod one 104, the two sliding blocks 105 gradually approach the outer surface of the connecting rod, and the bottom of the connecting rod is firmly clamped in the two circular grooves 106. The bottom of the connecting rod is placed between the two circular grooves 106 through the circular disc 2 and the circular hole on the surface of the shelf plate 208. After the connecting rod is firmly clamped, the worker uses the controller to start the air cylinder 116, which makes the output end of the air cylinder 116 push the hollow block 112 to vertically descend, and the two clamping blocks 109 move to the outer edge of the top insulator. The worker has previously placed all the required insulators on the outer surface of the fixed column 117. Then the worker uses the controller to start the motor three 108, which drives the bidirectional threaded rod two 111 to rotate continuously. Through the continuous rotation of the bidirectional threaded rod two 111, the bidirectional threaded rod two 111 drives the two clamping blocks 109 to gradually move towards the outer surface of the top insulator and firmly clamp it. At the same time, the two grooves 110 can better clamp the outer periphery of the insulator protrusion. In order to control the clamping force, the worker can adjust the speed of the motor three 108 through the controller to clamp slowly. After clamping the insulator, the worker uses the controller to start the air cylinder 116 again, which uses the air cylinder 116 to lift the hollow block 112 and the insulator above the fixed column 117. Then the worker uses the controller to start the motor one 102, which drives the threaded rod body 113 to rotate. The threaded rod body 113 rotates while driving the moving block 115 to move horizontally towards the connecting rod. When the hollow block 112 moves to the position above the connecting rod, the motor one 102 is turned off. Then the controller is used to start the air cylinder 116 again, which makes the air cylinder 116 clamp the insulator on the connecting rod. Then the controller is used to reverse the motor three 108, which loosens the two clamping blocks 109. The insulator is placed on the top of the circular disc 2. The above operation principle is repeated multiple times to clamp the insulator on the surface of the connecting rod, thereby completing the preliminary assembly work. This achieves the goal of not needing to manually place the insulator in the clamp one by one, which is very simple and convenient for completing the preliminary assembly work, improving the overall assembly progress and enhancing the assembly efficiency of the insulator.

[0034] Example 2, as Figures 1-5As shown, the top of the base plate 1 is fixedly connected with a shelf plate 208, the top of the shelf plate 208 is provided with two square grooves 202, the inside of the square grooves 202 is movably embedded with vertical plates 201, the top of the two vertical plates 201 is fixedly connected with the disc 2, the outer surface of the shelf plate 208 is fixedly connected with L-shaped plates 203 on both sides, the inside of the L-shaped plates 203 is movably embedded with insertion blocks 204, one side of the outer surface of the insertion blocks 204 is fixedly connected with pull plates 207, one side of the outer surface of the pull plates 207 is fixedly connected with a plurality of springs 205, one end of the plurality of springs 205 is fixedly connected on the outer surface of the L-shaped plates 203, the outer surface of the L-shaped plates 203 is fixedly connected with a plurality of telescopic columns 206, one end of the plurality of telescopic columns 206 is fixedly connected on one side of the pull plates 207.

[0035] In the embodiment, after all the insulators are assembled on the connecting rod, the two insertion blocks 204 are pulled out by the workers to release the limiting of the vertical plates 201, then the disc 2 is manually lifted as a whole to lift all the insulators on the top of the disc 2 vertically along the connecting rod, so that the fine adjustment work of the whole insulator is completed, after the disc 2 moves to the required position, the two insertion blocks 204 are quickly inserted into one of the slots on the surface of the shelf plate 208 and the vertical plate 201 under the pulling force of the springs 205, so that the limiting buckle is completed, thereby achieving the convenience of fine adjustment of the height of the whole insulator, fine adjustment of the whole insulator to the required suitable installation position, and improvement of the practicality of the insulator positioning and assembling equipment.

[0036] Working principle: first, the insulator required for the bottom of the connecting rod between the two circular groove 106, and then use the controller to start the motor two 103, motor two 103 will drive the screw rod one 104 continuous rotation, through the screw rod one 104 continuous rotation, two sliding block 105 gradually close to the outer surface of the connecting rod, and through two circular groove 106 will be firmly clamped at the bottom of the connecting rod, the bottom of the connecting rod is placed in the two circular groove 106 between the disc 2 and the surface of the frame plate 208 hole, when the connecting rod is firmly clamped, the staff use the controller to start the cylinder 116, make the output end of the cylinder 116 push the hollow block 112 vertical drop, and make two clamping block 109 move to the top of the insulator edge, the staff has been in advance of the required assembly of the insulator is all set on the outer surface of the fixed column 117, then the staff use the controller to start the motor three 108, motor three 108 drive the screw rod two 111 continuous rotation, through the screw rod two 111 continuous rotation, the screw rod two 111 drive two clamping block 109 gradually move to the outer surface of the top of the insulator, and firmly clamped, at the same time, two recesses 110 can better make the insulator protruding the periphery of the clamping, in order to control the clamping force, the staff can adjust the speed by the controller to control the motor three 108, slow clamping, clamping insulator is completed, the staff again use the controller to start the cylinder 116, use the cylinder 116 to lift the hollow block 112 and the insulator to the fixed column 117 above, then use the controller to start the motor one 102, motor one 102 drive the screw rod body 113 rotation, screw rod body 113 rotation at the same time drive the moving block 115 to the connecting rod direction horizontal movement, when the hollow block 112 moves to the connecting rod above the position, close the motor one 102, then use the controller to start the cylinder 116 again, make the cylinder 116 will be set on the connecting rod, then use the controller to make the motor three 108 reverse, make two clamping block 109 loose, put the insulator on the top of the disc 2, the above operation principle reciprocating for many times, in order to complete the preliminary assembly of the insulator on the surface of the connecting rod, in order to complete the preliminary assembly work, so as to reach without artificial insulator in turn put into the clamp, very simple, convenient to complete the preliminary assembly work, improve the overall assembly progress, improve the efficiency of the insulator assembly, and all the insulator assembly in the connecting rod, the staff pull out the two insertion block 204, remove the limit of the vertical plate 201, then manually lift the disc 2, make the disc 2 top lift all the insulator along the connecting rod vertical rise, in order to complete the whole insulator fine tuning work, the disc 2 moves to the required position, the staff release the two insertion block 204, two insertion block 204 is quickly inserted into the slot of the frame plate 208 and the vertical plate 201 surface under the tension of the spring 205, in order to complete the limit buckle, so as to reach the fine tuning of the height of the whole insulator,The whole insulation sub is finely adjusted to the required installation position, and the practicability of the insulation sub positioning and assembling device is improved.

[0037] The above is only the preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the disclosed technology content to equivalent embodiments applied to other fields. However, any simple modification, equivalent change and modification of the above embodiments made in accordance with the technical essence of the present application without departing from the technical solution content of the present application still falls within the protection scope of the present application.

Claims

1. An insulator positioning and assembling apparatus comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with a supporting plate (101), one side of the outer surface of the supporting plate (101) is fixedly installed with a motor one (102), the inner walls of the supporting plate (101) are movably connected with threaded rod bodies (113), the inner walls of the supporting plate (101) are fixedly connected with two limiting columns (114), the outer surface of the threaded rod body (113) is threadedly connected with a moving block (115), the outer surface of the moving block (115) is movably sleeved on the outer surfaces of the two limiting columns (114), the output end of the motor one (102) is fixedly connected on one end of the threaded rod body (113), one side of the outer surface of the moving block (115) is fixedly installed with an air cylinder (116), the output end of the air cylinder (116) is fixedly connected with a hollow block (112), the inner walls of the hollow block (112) are movably connected with a two-way threaded rod two (111), the outer surface of the hollow block (112) is fixedly installed with a motor three (108), the output end of the motor three (108) is fixedly connected on one end of the two-way threaded rod two (111), the outer surface of the two-way threaded rod two (111) is threadedly connected with two clamping blocks (109), recesses (110) are formed in the inner walls of the two clamping blocks (109), the top of the bottom plate (1) is fixedly connected with a fixed column (117), the inside of the bottom plate (1) is movably connected with a two-way threaded rod one (104), the outer surface of the two-way threaded rod one (104) is threadedly connected with two sliding blocks (105), circular grooves (106) are formed in the interiors of the two sliding blocks (105), a plurality of anti-skid pads (107) are fixedly connected with the inner walls of the circular grooves (106), one side of the outer surface of the bottom plate (1) is fixedly installed with a motor two (103), the output end of the motor two (103) is fixedly connected on one end of the two-way threaded rod one (104).

2. A positioning and assembling apparatus for an insulator according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with a frame plate (208), two square grooves (202) are formed in the top of the frame plate (208), vertical plates (201) are movably embedded in the interiors of the square grooves (202).

3. A positioning and assembling apparatus for an insulator according to claim 2, characterized in that: The tops of the two vertical plates (201) are fixedly connected with a disc (2).

4. A positioning and assembling apparatus for an insulator according to claim 2, characterized in that: The outer surfaces of the frame plates (208) are fixedly connected with L-shaped plates (203), the interiors of the L-shaped plates (203) are movably embedded with insertion blocks (204).

5. A positioning and assembling apparatus for an insulator according to claim 4, characterized in that: One side of the outer surface of the insertion block (204) is fixedly connected with a pull plate (207).

6. A positioning and assembling apparatus for an insulator according to claim 5, characterized in that: One side of the outer surface of the pull plate (207) is fixedly connected with a plurality of springs (205).

7. A positioning and assembling apparatus for an insulator according to claim 6, characterized in that: One end of the plurality of springs (205) is fixedly connected on the outer surface of the L-shaped plate (203), a plurality of telescopic columns (206) are fixedly connected with the outer surface of the L-shaped plate (203).

8. A positioning and assembling apparatus for an insulator according to claim 7, characterized in that: One end of the plurality of telescopic columns (206) is fixedly connected on one side of the pull plate (207).

Images