Diversion bar and energy storage power supply
By setting stress relief grooves and buffer sections between the mounting parts of the power guide, the problem of poor contact between the power terminals and the power guide is solved, thereby improving the power transmission stability and reliability of the energy storage power supply.
Patent Information
- Application Number
- CN202520424898.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing energy storage power supplies suffer from poor contact due to the height difference between the power terminals and the current busbar when supplying high current, which affects the stability and reliability of the power supply.
Stress relief grooves are designed between the mounting parts of the flow guide, so that the power terminals are spaced apart from the mounting parts. The stress relief grooves eliminate the connection height difference, and the buffer part increases the installation flexibility and stability.
This improves the tightness of the fit between the power terminals and the current busbar, reduces the risk of poor contact, and ensures the stability and reliability of power transmission.
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Figure CN223911818U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] Embodiments of the present application relate to the technical field of energy storage, and in particular, to a flow guide and an energy storage power supply. BACKGROUND
[0002] An energy storage power supply is a device that converts external energy into electrical energy and stores it inside, which can supply power to external power equipment (such as portable electronic devices, etc.) at the required time. Energy storage power supplies are widely used in daily life, greatly improving the convenience and richness of people's lives.
[0003] At present, the low-voltage scheme of the energy storage power supply needs a large current (such as more than 100A) to supply power, and at least two power terminals are connected to the flow guide to adapt to the power supply demand of the large current.
[0004] However, in actual application, when multiple power terminals are connected to the flow guide, due to the inevitable height difference between the power terminals, it may cause poor contact between the power terminals and the flow guide, thereby affecting the stability and reliability of power supply. CONTENT OF THE INVENTION
[0005] In view of the above problems, embodiments of the present application provide a flow guide and an energy storage power supply, which overcome the above problems or at least partially solve the above problems.
[0006] According to an aspect of an embodiment of the present application, a flow guide is provided, comprising a first connecting part and a second connecting part; the first connecting part is used for electrical connection with a battery; the second connecting part is connected with the first connecting part, and the second connecting part is provided with at least two mounting parts, a stress relief groove is arranged between any two adjacent mounting parts to make any two adjacent mounting parts spaced apart; and one mounting part is used for electrical connection with one power terminal.
[0007] In an optional manner, the first connecting part is bent and extended to form a buffer part, and the buffer part is connected to the second connecting part.
[0008] In an optional manner, the first connecting part is provided with an observation hole.
[0009] In an optional manner, one mounting part is provided with a mounting hole, and the mounting hole is used for connecting the mounting part with a power terminal.
[0010] According to an aspect of the present application, an energy storage power supply is provided, comprising: a housing, a battery, an electric control board and the flow guide bar; the housing is provided with a receiving cavity, the battery and the electric control board are accommodated in the receiving cavity; the first connecting part is connected to the battery; the electric control board is provided with at least two power terminals, the number of the power terminals is the same as the number of the mounting parts, and one power terminal is mounted on one mounting part.
[0011] In an optional manner, the faces of the at least two power terminals facing the mounting parts are arranged flush.
[0012] In an optional manner, the first connecting part is bent and extended in a direction away from the battery to form a buffer part, and the buffer part is connected to the second connecting part.
[0013] In an optional manner, the housing is provided with a reinforcing rib towards the receiving cavity, the energy storage power supply further comprises a support plate, the support plate is stacked on the reinforcing rib, and the battery is stacked on the support plate.
[0014] In an optional manner, the energy storage power supply further comprises a buffer piece, and the buffer piece is stacked between the support plate and the battery.
[0015] In an optional manner, the energy storage power supply further comprises a sheet metal piece, the sheet metal piece is stacked between the battery and the electric control board, the electric control board is fixed to the sheet metal piece, and the housing is provided with a fixing column, and the sheet metal piece is fixed to the fixing column.
[0016] In an optional manner, the sheet metal piece protrudes in a direction away from the battery to form a boss.
[0017] In an optional manner, the energy storage power supply further comprises an insulating sheet, and the insulating sheet is stacked between the battery and the sheet metal piece.
[0018] The energy storage power supply provided by the present application comprises a first connecting part and a second connecting part; the first connecting part is used for electrical connection with a battery; the second connecting part is connected to the first connecting part, the second connecting part is provided with at least two mounting parts, a stress relief groove is arranged between any two adjacent mounting parts to separate the two mounting parts; and one mounting part is used for electrical connection with one power terminal. Through the flow guide bar, the at least two mounting parts for electrical connection with the power terminal are separated by the stress relief groove, so that different power terminals are connected to the separated mounting parts of the flow guide bar, and when the power terminal is mounted on the mounting part, the different power terminals can be tightly attached to the corresponding mounting part, that is, the height difference between the power terminal and the flow guide bar in the prior art can be eliminated, and the risk of poor contact between the power terminal and the flow guide bar can be reduced. Attached Figure Description
[0019] One or more embodiments are illustrated by way of example with reference numerals in the accompanying drawings. These illustrations do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are denoted as similar elements. Unless otherwise stated, the figures in the drawings are not to be limited by scale.
[0020] Figure 1 This is a schematic diagram of the flow guide provided in an embodiment of this application;
[0021] Figure 2 This is a schematic diagram showing the flow guide and battery before and after installation, according to an embodiment of this application.
[0022] Figure 3 This is a schematic diagram of one implementation of the energy storage power supply provided in the embodiments of this application;
[0023] Figure 4 This is an exploded view illustration of one implementation of the energy storage power supply provided in the embodiments of this application;
[0024] Figure 5 This is a schematic diagram of the housing provided in an embodiment of this application;
[0025] Figure 6 This is another way of showing an exploded view of one implementation of the energy storage power supply provided in the embodiments of this application;
[0026] Figure 7 This is a schematic diagram of the sheet metal part provided in the embodiments of this application;
[0027] Figure 8 This is a schematic diagram of another implementation of the energy storage power supply provided in the embodiments of this application;
[0028] Figure 9 This is an exploded view of another implementation of the energy storage power supply provided in the embodiments of this application.
[0029] The labels in the attached diagram are as follows:
[0030] 100. Energy storage power supply;
[0031] 1. Drainage channel;
[0032] 101. First connecting part; 102. Second connecting part; 103. Buffer part;
[0033] 1011. Observation hole;
[0034] 1021, Mounting section; 1021s, Mounting hole; 102s, Stress relief groove;
[0035] 2, battery; 3, power terminal; 4, shell; 5, electric control board; 6, support plate; 7, buffer; 8, sheet metal part; 9, insulating sheet; 10, upper cover; 11, control panel; 12, first screw; 13, second screw; 14, third screw;
[0036] 201, tab;
[0037] 4s, accommodating cavity; 401, reinforcing rib; 402, fixing column; 4021, positioning column; 403, fixing column; 40s, second mounting groove;
[0038] 801, positioning hole; 802, boss; 802s, groove; 803, first folding edge; 81, through hole; 82, assembly table;
[0039] 901, second folding edge;
[0040] 10s, first mounting groove. DETAILED DESCRIPTION
[0041] In order to facilitate the understanding of the present application, the present application will be described in more detail below in conjunction with the drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on another element, or one or more intervening elements can be present therebetween. When an element is described as "connected to" another element, it can be directly connected to another element, or one or more intervening elements can be present therebetween. The terms "vertical", "horizontal", "left", "right", "inner", "outer" and similar expressions used in the specification are for illustrative purposes only.
[0042] Unless otherwise defined, all technical and scientific terms used in the specification are the same as those commonly understood by those skilled in the art to which the present application belongs. The terms used in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and / or" used in the specification includes any and all combinations of one or more related listed items.
[0043] Please refer to Figures 1-3The embodiment of the present application provides a flow guide bar 1, which comprises a first connecting part 101 and a second connecting part 102; the first connecting part 101 is used for electrically connecting with a battery 2; the second connecting part 102 is connected with the first connecting part 101, at least two mounting parts 1021 are arranged on the second connecting part 102, and stress relief grooves 102s are arranged between any two adjacent mounting parts 1021, so that the any two adjacent mounting parts 1021 are arranged at intervals; and one mounting part 1021 is used for electrically connecting with one power terminal 3. Through the design of the flow guide bar 1, since the at least two mounting parts 1021 used for electrically connecting with the power terminal 3 are arranged at intervals through the stress relief grooves 102s, the mounting parts 1021 of the flow guide bar 1 connected with different power terminals 3 can be arranged respectively. In this way, when the power terminals 3 are mounted on the respective mounting parts 1021, they can be closely attached to the corresponding mounting parts 1021. This not only eliminates the height difference of the connection between the power terminal 3 and the conductive bar in the prior art, but also reduces the risk of poor contact between the power terminal 3 and the flow guide bar 1.
[0044] It is worth noting that in some embodiments, the number of mounting parts 1021 is three, and the number of stress relief grooves 102s is two. The number of power terminals 3 connected with the mounting parts 1021 in the energy storage power supply 100 is three, and one mounting part 1021 is used for mounting one power terminal 3.
[0045] It can be understood that the at least two mounting parts 1021 form a structure similar to a comb tooth, so that when the power terminal 3 is mounted on the mounting part 1021, the mounting part 1021 or the electronic terminal can be deformed slightly, so that the power terminal 3 and the mounting part 1021 are closely attached, and the connection gap between the power terminal 3 and the flow guide bar 1 in the prior art is eliminated, that is, the height difference of the connection between the power terminal 3 and the conductive bar in the prior art is eliminated.
[0046] It can be understood that the first connecting part 101 of the flow guide bar 1 is used for electrically connecting with the battery 2, and specifically, the first connecting part 101 of the flow guide bar 1 is electrically connected with the tab 201 of the battery 2.
[0047] It is worth noting that in some embodiments, the first connecting part 101 is electrically connected with the battery 2 in a welding manner.
[0048] It is worth noting that in some embodiments, the first connecting part 101 is bent and extended to form a buffer part 103 connected to the second connecting part 102. The provision of the buffer part 103 increases the distance between the first connecting part 101 and the second connecting part 102, thereby better adapting to the spatial layout between the battery 2 and the power terminal 3, and improving the flexibility and convenience of installation. In addition, the provision of the buffer part 103 can also alleviate the stress concentration between the battery 2 and the power terminal 3 caused by thermal expansion and cold shrinkage and other physical factors to a certain extent, further protecting the connection stability of the current-carrying bar 1 and the power terminal 3. At the same time, the shape and size of the buffer part 103 can be flexibly designed according to actual needs to meet the needs in different application scenarios.
[0049] It is worth noting that in some embodiments, the first connecting part 101 is provided with an observation hole 1011. Through the provision of the observation hole 1011, when the current-carrying bar 1 is electrically connected to the battery 2 at the first connecting part 101, the connection (such as welding) between the first connecting part 101 and the battery 2 tab 201 can be easily observed to ensure the connection quality. If the connection is poor, it can be found in time and reconnected to avoid unstable or failed power connection caused by poor connection between the current-carrying bar 1 and the battery 2. In addition, the provision of the observation hole 1011 also helps to check the connection state of the current-carrying bar 1 and the battery 2 during subsequent maintenance, ensuring the stability and reliability of the entire power transmission system. At the same time, the shape, position and number of the observation hole 1011 and other parameters can be flexibly designed according to actual needs to adapt to different specifications and layout requirements of the battery 2 and the current-carrying bar 1.
[0050] It is worth noting that in some embodiments, a mounting hole 1021s is provided in the mounting part 1021 for connecting the power terminal 3 to the mounting part 1021, such as locking the power terminal 3 to the mounting part 1021 through the first screw 12 and the mounting hole 1021s.
[0051] The application also provides a kind of energy storage power supply 100, please refer to Figure 4 And Figure 5The energy storage power supply 100 comprises a housing 4, a battery 2, an electric control board 5 and the current-carrying bar 1; the housing 4 is provided with a receiving cavity 4s, and the battery 2 and the electric control board 5 are both received in the receiving cavity 4s; the first connecting part 101 is connected to the battery 2; the electric control board 5 is provided with at least two power terminals 3, the number of the power terminals 3 is the same as the number of the mounting parts 1021, and one power terminal 3 is mounted on one mounting part 1021. In the energy storage power supply 100, at least two mounting parts 1021 for electrically connecting the power terminals 3 in the current-carrying bar 1 in the energy storage power supply 100 are spaced apart by stress relief grooves 102s, so that different power terminals 3 are connected to different mounting parts 1021 of the current-carrying bar 1 which are spaced apart, so that when the power terminals 3 are mounted on the mounting parts 1021, different power terminals 3 can be closely attached to the corresponding mounting parts 1021, that is, the height difference between the power terminals 3 and the current-carrying bar in the prior art can be eliminated, and the risk of poor contact between the power terminals 3 and the current-carrying bar 1 is reduced. In addition, since the energy storage power supply 100 is provided with a plurality of power terminals 3, large-current power supply can be realized.
[0052] It can be understood that the first connecting part 101 of the current-carrying bar 1 can be connected to the tab 201 of the battery 2. The number of the current-carrying bar 1 is two, and one current-carrying bar 1 is connected to one tab 201 of the battery 2.
[0053] It is worth noting that the electric control board 5 comprises any one of a battery management system and an inverter.
[0054] It is worth noting that in some embodiments, referring to Figure 6 At least two of the power terminals 3 are flushly arranged on one side of the mounting part 1021, so that the power terminals 3 can maintain a consistent mounting height when mounted on the mounting part 1021 of the current-carrying bar 1, further ensuring the close attachment between the power terminals 3 and the current-carrying bar 1, and improving the stability and reliability of power transmission. In addition, such flush arrangement also helps to simplify the installation process of the power terminals 3 and improve the installation efficiency.
[0055] It is worth noting that in some embodiments, the first connecting part 101 is bent and extended in a direction away from the battery 2 to form a buffer part 103, which is connected to the second connecting part 102. Through this arrangement, the space adaptability between the first connecting part 101 and the battery 2 can be further increased, making the flow guide 1 more flexible and convenient when installed on the battery 2. In addition, this bent and extended design can also reduce the direct stress between the battery 2 and the flow guide 1 to some extent, protecting the connection between the flow guide 1 and the battery 2 from external physical factors, thereby improving the stability and service life of the entire power transmission system. At the same time, the buffer part 103 also has a buffering effect to some extent, which can absorb the vibration or impact that may occur during the installation or use of the battery 2, further ensuring the stable connection between the flow guide 1 and the battery 2, as well as the flow guide 1 and the power terminal 3. In addition, when the battery 2 expands, the design of the buffer part 103 can buffer the impact force of the battery 2 expansion on the energy storage power supply 100, avoiding the hard extrusion between the battery 2 and the flow guide 1 or the shell 4, thereby protecting the battery 2 and the flow guide 1.
[0056] It is worth noting that in some embodiments, referring to Figure 4 and Figure 5 , the shell 4 is provided with a reinforcing rib 401 towards the accommodation cavity 4s, and the energy storage power supply 100 further comprises a support plate 6, which is stacked on the reinforcing rib 401, and the battery 2 is stacked on the support plate 6. Through the arrangement of the reinforcing rib 401, the structural strength of the shell 4 is enhanced, and the load-bearing capacity and anti-deformation ability of the shell 4 are improved. In addition, the support plate 6 is stacked on the reinforcing rib 401, and the design of the support plate 6 can also provide a stable installation platform for the battery 2, ensuring the stability and safety of the battery 2 during installation and use.
[0057] It is worth noting that the material of the support plate 6 can be selected according to actual needs, for example, an epoxy plate can be selected.
[0058] It is worth noting that in some embodiments, the energy storage power supply 100 further comprises a buffer member 7, which is stacked between the support plate 6 and the battery 2. Through the arrangement of the buffer member 7, the vibration or impact that may occur during the installation or use of the battery 2 can be reduced to some extent, protecting the battery 2 from damage due to vibration or impact.
[0059] It is worth noting that the material of the buffer member 7 can be selected according to actual needs, for example, buffer cotton, rubber, plastic or other materials with certain elasticity and heat insulation performance can be selected.
[0060] It is worth noting that in some embodiments, referring to Figure 4 ,Figure 5 and Figure 7 The energy storage power supply 100 further comprises a sheet metal part 8 stacked between the battery 2 and the electric control panel 5; the electric control panel 5 is fixed to the sheet metal part 8; the shell 4 is provided with a fixing column 402, and the sheet metal part 8 is fixed to the fixing column 402. Through the provision of the sheet metal part 8, the sheet metal part 8 is fixed to the fixing column 402 of the shell 4, and the sheet metal part 8, the shell 4 and the battery 2 form an integral whole. The sheet metal part 8 pre-presses the battery 2, thereby enhancing the stability of the installation and use of the battery 2. In addition, the shell 4 provided with the reinforcing ribs 401 can serve as the main pressure-bearing component, so that the energy storage power supply 100 does not need to separately provide a pressure-bearing component, thereby saving material cost and installation procedures.
[0061] In some embodiments, each fixing column 402 is injection molded with a nut, and a single nut can withstand a force of 280 kgf. When six fixing columns 402 are provided, six nuts are provided, and the six nuts can collectively withstand a force of 1680 kgf, which is greater than the end expansion force 1000 kgf of the battery 2. The nut can be an M6 nut.
[0062] It is worth noting that the sheet metal part 8 can be fixed to the fixing column 402 through the second screw 13 and the through hole 81 provided on the sheet metal part 8.
[0063] It is worth noting that the electric control panel 5 can be fixed to the sheet metal part 8 through the third screw 14 and the assembly table 82 provided on the sheet metal part 8.
[0064] It is worth noting that in some embodiments, the number of fixing columns 402 is multiple, and the multiple fixing columns 402 are distributed in the accommodating cavity 4s. Through the provision of multiple fixing columns 402, the stability of the fixing of the sheet metal part 8 to the shell 4 is improved.
[0065] In addition, in order to facilitate the assembly of the sheet metal part 8 and the shell 4, the sheet metal part 8 is further provided with a positioning hole 801, and the fixing column 402 is further provided with a positioning column 4021. The positioning hole 801 is used for sleeving the positioning column 4021, thereby achieving quick and convenient installation of the sheet metal part 8 and ensuring accurate assembly of the sheet metal part 8 and the shell 4.
[0066] It is worth noting that in some embodiments, the sheet metal part 8 comprises two oppositely arranged first folded edges 803, and the battery 2 is clamped in the two oppositely arranged first folded edges 803. Specifically, the head portion (one end of the tab 201 extending out) and the tail portion (opposite to the head portion) of the battery 2 can be clamped in the two oppositely arranged first folded edges 803. Through the provision of the first folded edges 803, the anti-expansion ability of the sheet metal part 8 is improved, and the risk of deformation of the sheet metal part 8 is reduced when the battery 2 expands.
[0067] It is worth noting that in some embodiments, the sheet metal part 8 is convexly formed as a boss 802 away from the battery 2, that is, the sheet metal part 8 forms a groove 802s facing the battery 2. Through the arrangement of the boss 802, the anti-expansion capability of the sheet metal part 8 is improved, and the risk of deformation failure of the sheet metal part 8 is reduced.
[0068] It is worth noting that in some embodiments, the shell 4 is further provided with a plurality of mounting columns 403 for connecting the shell 4 to other components of the energy storage power supply 100.
[0069] It is worth noting that in some embodiments, the energy storage power supply 100 further comprises an insulating sheet 9 stacked between the battery 2 and the sheet metal part 8. Through the arrangement of the insulating sheet 9, short circuit between the battery 2 and the sheet metal part 8 is avoided, and safe operation of the energy storage power supply 100 is ensured.
[0070] In addition, the material of the insulating sheet 9 can be selected according to actual needs, for example, materials with excellent insulation performance such as polyimide, polyester or polytetrafluoroethylene can be selected.
[0071] In addition, the thickness and size of the insulating sheet 9 can also be adjusted according to the specifications and layout requirements of the battery 2 to ensure that it can effectively isolate the battery 2 and the sheet metal part 8.
[0072] It is worth noting that in some embodiments, the insulating sheet 9 comprises two oppositely arranged second folded edges 901, the battery 2 is clamped between the two oppositely arranged second folded edges 901, and the two oppositely arranged second folded edges 901 are clamped between the two oppositely arranged first folded edges 803 of the sheet metal part 8. Specifically, the head (one end of the tab 201 extending out) and the tail (opposite to the head) of the battery 2 can be clamped between the two oppositely arranged second folded edges 901. Through the arrangement of the second folded edge 901 and the first folded edge 803, the anti-expansion capability of the insulating sheet 9 and the sheet metal part 8 is improved, and when the battery 2 expands, the risk of deformation failure of the insulating sheet 9 and the sheet metal part 8 is reduced.
[0073] It is worth noting that in some embodiments, referring to Figure 8 and Figure 9 , the energy storage power supply 100 further comprises an upper cover 10 and a control panel 11, the upper cover 10 is arranged on the shell 4, the upper cover 10 is provided with a first mounting groove 10s, the shell 4 is recessed to form a second mounting groove 40s, and the control panel 11 is mounted in the first mounting groove 10s and the second mounting groove 40s.
[0074] It is worth noting that when the shell 4 is provided with the mounting column 403, the upper cover 10 is connected with the shell 4 through the mounting column 403.
[0075] It should be noted that the preferred embodiments of the present application are described in the specification and its attached drawings, but the present application can be implemented in many different forms and is not limited to the embodiments described in the specification, and these embodiments are not intended to be additional limitations on the content of the present application, and the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. Furthermore, each of the above technical features continues to combine to form various embodiments not listed above, which are considered to be within the scope of the present application specification; further, for those skilled in the art, the above description can be improved or changed, and all these improvements and changes shall fall within the scope of protection of the claims of the present application.
Claims
1. A draft tube, characterized in that The utility model relates to a power supply device, including: a first connecting part and a second connecting part; the first connecting part is used for electrical connection with a battery; the second connecting part is connected with the first connecting part, and the second connecting part is provided with at least two mounting parts, a stress relief groove is arranged between any two adjacent mounting parts to make any two adjacent mounting parts spaced apart; one mounting part is used for electrical connection with a power terminal.
2. The draft tube of claim 1, wherein The first connecting part is bent and extended to form a buffer part, and the buffer part is connected to the second connecting part.
3. The drain of claim 1, wherein The first connecting part is provided with an observation hole.
4. The drain according to any one of claims 1-3, characterized in that One mounting part is provided with a mounting hole for connecting the power terminal.
5. An energy storage power supply, characterized by, The utility model relates to a power supply device, including: a housing, a battery, an electric control board and a flow guide row as claimed in any one of claims 1-4; the housing is provided with a receiving cavity, and the battery and the electric control board are accommodated in the receiving cavity; the first connecting part is connected to the battery; the electric control board is provided with at least two power terminals, and the number of power terminals is the same as the number of mounting parts, and one power terminal is mounted on one mounting part.
6. The energy storage power supply of claim 5, wherein, At least two power terminals are flush arranged on one side of the mounting part.
7. The energy storage power supply of claim 5, wherein, The first connecting part is bent and extended to form a buffer part away from the battery, and the buffer part is connected to the second connecting part.
8. The energy storage power supply of claim 7, wherein, The housing is provided with a reinforcing rib towards the receiving cavity, and the energy storage power supply further includes a support plate, the support plate is stacked on the reinforcing rib, and the battery is stacked on the support plate.
9. The energy storage power supply of claim 8, wherein, The energy storage power supply further includes a buffer piece, and the buffer piece is stacked between the support plate and the battery.
10. The energy storage power supply of claim 7, wherein, The energy storage power supply further includes a sheet metal piece, and the sheet metal piece is stacked between the battery and the electric control board; The electric control board is fixed to the sheet metal piece; The housing is provided with a fixing column, and the sheet metal piece is fixed to the fixing column.
11. The energy storage power supply of claim 10, wherein, The sheet metal piece protrudes to form a boss away from the battery.
12. The energy storage power source of claim 10, wherein, The energy storage power supply further includes an insulating sheet, and the insulating sheet is stacked between the battery and the sheet metal piece.