Potassium perchlorate crushing and screening integrated equipment
By combining a negative pressure pump and a ventilator to control dust diffusion and using a spiral cooling pipe to remove heat, the safety hazards in the potassium perchlorate pulverization process are resolved, and the safety and reliability of the efficient pulverization and screening integrated equipment are achieved.
Patent Information
- Application Number
- CN202520121022.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing potassium perchlorate pulverization processes pose safety hazards and dust explosion risks due to high temperatures, resulting in low safety performance of pulverization and screening equipment.
The dust diffusion is controlled by a combination of negative pressure pumps and fans, and heat is removed in time through spiral cooling pipes to maintain a negative pressure environment inside the equipment, thereby reducing dust concentration and temperature.
Effectively control dust diffusion, reduce explosion risk, improve equipment safety, and avoid accidents caused by high temperatures.
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Figure CN223915551U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to potassium perchlorate production equipment technical field especially relates to a potassium perchlorate crushing and screening integrated equipment. BACKGROUND
[0002] Potassium perchlorate is a kind of white powder or inorganic substance of rhombic system crystalline body, has strong oxidizing property, and there is the danger of causing combustion explosion when contacting or mixing with organic matter, reducing agent, combustible, currently, in the production and processing process of potassium perchlorate, it is usually to utilize the crusher to the block or larger particle potassium perchlorate and carries out crushing operation, then the material after crushing is transferred to the vibrating screen, the screening equipment such as rotary vibrating screen and carries out particle size screening to separate out the product of the particle size that meets the production requirement.
[0003] Such as Chinese patent CN217962864U discloses a lead potassium perchlorate processing device, including crushing device, crushing device and cloth bag dust collector, crushing device is set at the bottom of crushing device, the top of crushing device is equipped with feed inlet, and the crushing device is connected with cloth bag dust collector through pipeline and fan;Crushing device is sequentially provided with multiple groups of crushing rollers from top to bottom, and the multiple groups of crushing rollers are drivingly connected with crushing motor through transmission box, and each group of crushing rollers is drivingly connected through gear pair in gear box on one side;The crushing cutter is drivingly connected with the crushing motor at the bottom of the crushing device, and the crushing device is provided with filter screen plate on the side connected with the fan.
[0004] In the prior art, in the crushing process of potassium perchlorate, the potassium perchlorate particles and the potassium perchlorate particles and the crushing device will collide and rub violently, and the heat generated in this process will accumulate to cause local high temperature, which will cause safety problems due to high temperature, and serious accidents such as explosion may occur, in addition, potassium perchlorate dust will be generated in the crushing process, and the dust will be scattered outside and accumulated around the equipment, which will form an explosive dangerous environment, the safety performance of the crushing and screening equipment is relatively low, and for the above problems, a potassium perchlorate crushing and screening integrated equipment is proposed. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the problems in the prior art and proposes a potassium perchlorate crushing and screening integrated equipment.
[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of potassium perchlorate crushing and screening integrated equipment, including crushing mechanism and screening mechanism, the bottom of the crushing mechanism is fixedly installed with the top of screening mechanism, the crushing mechanism includes body, feeding frame, crushing motor and discharge frame, the inside rotation of the body is installed with driving rod, the outer wall of the driving rod is uniformly fixedly connected with multiple crushing cutter plates one, the output end of the crushing motor is fixedly connected with one end of driving rod, the crushing mechanism further includes negative pressure pump, controller, negative pressure pipe, ventilator, pipeline and protective shell, the inside wall of the body is fixedly connected with two side plates symmetrically, and the inside of the side plate is fixedly installed with spiral cooling pipe, the inside of the protective shell is fixedly connected with circulating cooling box, the bottom end of the circulating cooling box is fixedly connected with pump body, one end of the spiral cooling pipe is fixedly connected with one end of pump body through body, and the other end of the spiral cooling pipe is fixedly connected with the top of circulating cooling box through body, one end of the negative pressure pipe is fixedly connected with the inside wall of one end of body, and the other end of the negative pressure pipe is fixedly connected with one end of negative pressure pump, the top inside wall of the body is fixedly connected with air pressure sensor, one end of the pipeline is fixedly connected with the inside wall of one end of body, and the other end of the pipeline is fixedly connected with one end of ventilator.
[0007] Preferably, the air pressure sensor and the negative pressure pump are electrically connected with the controller, and a driven rod is rotatably installed at the inside top of the body.
[0008] Preferably, one end of the driving rod is engaged with a chain, one end of the driven rod is engaged with the inside of the chain, and a plurality of second crushing cutter plates are fixedly connected with the outer wall of the driven rod.
[0009] Preferably, the top of the body is welded with the bottom of the feeding frame, the bottom of the body is welded with the top of the discharge frame, and an electric valve is fixedly connected with the bottom end of the discharge frame.
[0010] Preferably, the screening mechanism includes a base, a screening motor, a rotating rod and a screening frame, and the output end of the screening motor is fixedly connected with one end of the rotating rod.
[0011] Preferably, one end of the rotating rod is rotatably connected with a movable rod, and one end of the movable rod is rotatably installed with one end of the screening frame.
[0012] Preferably, the top of the base is fixedly installed with the bottom of the body.
[0013] Compared with the prior art, the utility model has the advantages and positive effects that:
[0014] 1. In this utility model, the negative pressure pump operates under negative pressure inside the machine body through a negative pressure pipe. The air pressure sensor can monitor the air pressure inside the machine body in real time and transmit the data to the controller. The controller automatically adjusts the negative pressure pump based on the feedback data. By adopting a negative pressure operation mode, the inside of the machine body is kept in a certain negative pressure environment. This makes it difficult for external air to enter the machine body during the subsequent crushing process of potassium perchlorate particles. At the same time, during the crushing process, the ventilator draws the dust-laden air inside the machine body to the dust removal equipment through the pipeline. The combination of the negative pressure pump and the ventilator helps to control the spread of dust, reduce the safety hazards caused by excessive dust concentration, and prevent dust from drifting outward and accumulating around the equipment to form an explosive atmosphere, thereby improving the safety of the equipment.
[0015] 2. In this utility model, by adding a hollow side plate to the inner wall of the machine body, and installing a spiral cooling pipe inside the side plate, the pump body delivers the low-temperature coolant in the circulating cooling tank to the spiral cooling pipe during the crushing process. The coolant flows upward through the spiral cooling pipe, which promptly removes the heat generated during the crushing process, avoids excessive temperature due to heat accumulation, and reduces the possibility of accidents such as explosions caused by high temperature. Finally, the coolant flows back to the circulating cooling tank, realizing the recycling of the coolant. Attached Figure Description
[0016] Figure 1 This utility model presents a front view of an integrated potassium perchlorate crushing and screening device;
[0017] Figure 2 This utility model provides a schematic diagram of the internal structure of the pulverizing mechanism of an integrated potassium perchlorate pulverizing and screening device;
[0018] Figure 3 A front sectional view of the crushing mechanism of an integrated potassium perchlorate crushing and screening device is provided for this utility model.
[0019] Figure 4 The present invention provides an internal front view of the side plate and protective shell of an integrated potassium perchlorate crushing and screening device.
[0020] Legend: 1. Crushing mechanism; 2. Screening mechanism; 10. Side plate; 11. Machine body; 12. Feeding frame; 13. Crushing motor; 14. Driving rod; 15. Chain; 16. Driven rod; 17. Crushing disc one; 18. Crushing disc two; 19. Discharge frame; 110. Electric valve; 111. Negative pressure pump; 112. Controller; 113. Negative pressure pipe; 114. Air pressure sensor; 115. Ventilator; 116. Pipeline; 117. Protective shell; 118. Spiral cooling pipe; 119. Pump body; 120. Circulating cooling tank; 21. Base; 22. Screening motor; 23. Rotating rod; 24. Movable rod; 25. Screening frame. Detailed Implementation
[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0023] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides an integrated equipment for crushing and screening potassium perchlorate, including a crushing mechanism 1 and a screening mechanism 2. The bottom of the crushing mechanism 1 and the top of the screening mechanism 2 are fixedly installed. The crushing mechanism 1 includes a body 11, a feeding frame 12, a crushing motor 13, and a discharge frame 19. An active rod 14 is rotatably installed inside the body 11. Multiple crushing discs 17 are uniformly fixedly connected to the outer wall of the active rod 14. The output end of the crushing motor 13 is fixedly connected to one end of the active rod 14. A chain 15 is engaged at one end of the active rod 14. One end of a driven rod 16 is engaged with the inner side of the chain 15, and multiple crushing discs 18 are uniformly fixedly connected to the outer wall of the driven rod 16. The top of the body 11 is welded to the bottom of the feeding frame 12, and the machine... The bottom of the body 11 is welded to the top of the discharge frame 19. An electric valve 110 is fixedly connected to the bottom of the discharge frame 19. The crushing mechanism 1 also includes a negative pressure pump 111, a controller 112, a negative pressure pipe 113, a fan 115, a pipe 116, and a protective shell 117. Two side plates 10 are symmetrically fixedly connected to the inner wall of the body 11, and a spiral cooling pipe 118 is fixedly installed inside the side plate 10. A circulating cooling box 120 is fixedly connected inside the protective shell 117. A pump body 119 is fixedly connected to the bottom of the circulating cooling box 120. One end of the spiral cooling pipe 118 passes through the body 11 and is fixedly connected to one end of the pump body 119, and the other end of the spiral cooling pipe 118 passes through the body 11 and is fixedly connected to the top of the circulating cooling box 120.
[0024] The specific settings and functions of this embodiment are described below: During the crushing process, the ventilator 115 is turned on. The ventilator 115 draws the dust-laden air inside the machine body 11 to the dust removal equipment through the pipe 116. The combination of the negative pressure pump 111 and the ventilator 115 helps to control the spread of dust, reduce the safety hazards caused by excessive dust concentration, and prevent dust from drifting outward and accumulating around the equipment to form an explosive environment, thereby improving the safety of the equipment. During the crushing process, the pump body 119 delivers the low-temperature coolant in the circulating cooling tank 120 to the spiral cooling pipe 118. The coolant flows upward spirally through the spiral cooling pipe 118, which promptly removes the heat generated during the crushing process, preventing the temperature from becoming too high due to heat accumulation and reducing the possibility of accidents such as explosions caused by high temperatures.
[0025] Example 2: Figure 1 - Figure 3 As shown, one end of the negative pressure pipe 113 is fixedly connected to the inner wall of one end of the body 11, and the other end of the negative pressure pipe 113 is fixedly connected to one end of the negative pressure pump 111. A pressure sensor 114 is fixedly connected to the inner wall of the top of the body 11. One end of the pipe 116 is fixedly connected to the inner wall of one end of the body 11, and the other end of the pipe 116 is fixedly connected to one end of the ventilator 115. The pressure sensor 114 and the negative pressure pump 111 are both electrically connected to the controller 112. A driven rod 16 is rotatably installed at the top of the inside of the body 11. The screening mechanism 2 includes a base 21, a screening motor 22, a rotating rod 23, and a screening frame 25. The output end of the screening motor 22 is fixedly connected to one end of the rotating rod 23. A movable rod 24 is rotatably connected to one end of the rotating rod 23. One end of the movable rod 24 is rotatably installed to one end of the screening frame 25. The top of the base 21 is fixedly installed to the bottom of the body 11.
[0026] The overall effect of this embodiment is that the negative pressure pump 111 operates under negative pressure inside the machine body 11 through the negative pressure pipe 113. The air pressure sensor 114 can monitor the air pressure inside the machine body 11 in real time and transmit the data to the controller 112. The controller 112 automatically adjusts the negative pressure pump 111 according to the feedback data and adopts a negative pressure operation mode to keep the inside of the machine body 11 under a certain negative pressure environment, so that external air is difficult to enter the machine body 11 during the subsequent crushing process of potassium perchlorate particles inside the machine body 11.
[0027] The method of use and working principle of this device: When crushing and screening potassium perchlorate particles, the fan 115 is connected to the dust removal equipment, and the potassium perchlorate particles are fed into the crushing chamber of the machine body 11 at a uniform speed through the feeding frame 12. The top of the feeding frame 12 is sealed, and the negative pressure pump 111 and the air pressure sensor 114 are turned on through the controller 112. The negative pressure pump 111 operates under negative pressure inside the machine body 11 through the negative pressure pipe 113. The air pressure sensor 114 can monitor the air pressure inside the machine body 11 in real time and transmit the data to the controller 112. The controller 112 automatically adjusts the negative pressure pump 111 according to the feedback data and adopts the negative pressure operation mode to keep the inside of the machine body 11 under a certain negative pressure environment, so that external air is difficult to enter the machine body 11 during the subsequent crushing process of potassium perchlorate particles inside the machine body 11.
[0028] The crushing motor 13 is started, which drives the driving rod 14 and the driven rod 16 to rotate the crushing disc 17 and the crushing disc 18 at high speed. The potassium perchlorate particles are subjected to impact, cutting and friction with the inner wall of the machine body 11 by the crushing disc 17 and the crushing disc 18 in the crushing chamber. After repeated cutting, they are gradually crushed into smaller particles. During the crushing process, the ventilator 115 is turned on. The ventilator 115 draws the dust-laden air in the machine body 11 to the dust removal equipment through the pipe 116. The combination of the negative pressure pump 111 and the ventilator 115 helps to control the spread of dust, reduce the safety hazards caused by excessive dust concentration, and prevent dust from drifting outward and accumulating around the equipment to form an explosive environment, thereby improving the safety of the equipment.
[0029] After the crushing operation is completed, the electric valve 110 is opened, and the crushed potassium perchlorate material is smoothly conveyed to the screening mechanism 2 through the discharge frame 19. The screening motor 22 drives the rotating rod 23 to rotate. The rotating rod 23 is connected to the screening frame 25 through the movable rod 24, so that the screening frame 25 starts to shake and vibrate at a preset frequency. The material jumps and rolls on the screen. Materials of different particle sizes are separated according to the size of the screen mesh of the screening frame 25. Materials with a particle size larger than the screen mesh size remain on the screening frame 25, while materials that are within the range of the screen mesh size of the screening frame 25 fall into the collection device for collection, ensuring screening efficiency and accuracy.
[0030] Meanwhile, the inner wall of the machine body 11 is provided with a hollow side plate 10, and a spiral cooling pipe 118 is installed inside the side plate 10. During the crushing process, the circulating cooling tank 120 and the pump body 119 are turned on. The pump body 119 delivers the low-temperature coolant (such as special heat transfer oil) in the circulating cooling tank 120 to the spiral cooling pipe 118. The coolant flows upward spirally through the spiral cooling pipe 118, which takes away the heat generated during the crushing process in time, avoids the temperature from being too high due to heat accumulation, and reduces the possibility of accidents such as explosion caused by high temperature. Finally, the coolant flows back to the circulating cooling tank 120 to realize the recycling of the coolant.
[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.
Claims
1. An integrated equipment for crushing and screening potassium perchlorate, comprising a crushing mechanism (1) and a screening mechanism (2), wherein the bottom of the crushing mechanism (1) and the top of the screening mechanism (2) are fixedly installed, the crushing mechanism (1) comprises a body (11), a feeding frame (12), a crushing motor (13) and a discharge frame (19), an active rod (14) is rotatably installed inside the body (11), and a plurality of crushing discs (17) are uniformly fixedly connected to the outer wall of the active rod (14), and the output end of the crushing motor (13) is fixedly connected to one end of the active rod (14), characterized in that: The crushing mechanism (1) further includes a negative pressure pump (111), a controller (112), a negative pressure pipe (113), a ventilator (115), a pipeline (116) and a protective shell (117), the inner wall of the body (11) is fixedly connected with two side plates (10) in pairs, and the inside of the side plate (10) is fixedly installed with a spiral cooling pipe (118), the inside of the protective shell (117) is fixedly connected with a circulating cooling box (120), the bottom end of the circulating cooling box (120) is fixedly connected with a pump body (119), one end of the spiral cooling pipe (118) penetrates the body (11) and is fixedly connected with one end of the pump body (119), and the other end of the spiral cooling pipe (118) penetrates the body (11) and is fixedly connected with the top of the circulating cooling box (120), one end of the negative pressure pipe (113) is fixedly connected with one end of the inner wall of the body (11), and the other end of the negative pressure pipe (113) is fixedly connected with one end of the negative pressure pump (111), the top end of the inner wall of the body (11) is fixedly connected with an air pressure sensor (114), one end of the pipeline (116) is fixedly connected with one end of the inner wall of the body (11), and the other end of the pipeline (116) is fixedly connected with one end of the ventilator (115).
2. The integrated potassium perchlorate crushing and screening apparatus according to claim 1, wherein: The air pressure sensor (114) and the negative pressure pump (111) are electrically connected with the controller (112), and the inside of the top end of the body (11) is rotatably installed with a driven rod (16).
3. The integrated potassium perchlorate crushing and screening apparatus according to claim 2, wherein: One end of the driving rod (14) is engaged with a chain (15), one end of the driven rod (16) is engaged with the inside of the chain (15), and the outer wall of the driven rod (16) is uniformly fixedly connected with a plurality of crushing cutter heads two (18).
4. The integrated potassium perchlorate crushing and screening apparatus of claim 1, wherein: The top of the body (11) is welded with the bottom of the feeding frame (12), and the bottom of the body (11) is welded with the top of the discharging frame (19), and the bottom end of the discharging frame (19) is fixedly connected with an electric valve (110).
5. The integrated potassium perchlorate pulverization and screening apparatus of claim 1, wherein: The screening mechanism (2) includes a base (21), a screening motor (22), a rotating rod (23) and a screening frame (25), and the output end of the screening motor (22) is fixedly connected with one end of the rotating rod (23).
6. The potassium perchlorate crushing and screening integrated device according to claim 5, characterized in that: One end of the rotating rod (23) is rotatably connected with a movable rod (24), and one end of the movable rod (24) is rotatably installed with one end of the screening frame (25).
7. The potassium perchlorate crushing and screening integrated device according to claim 5, characterized in that: The top of the base (21) is fixedly installed with the bottom of the body (11).
Citation Information
Patent Citations
Potassium perchlorate processing device for lead
CN217962864U