Preheating oven equipment suitable for coating industry

By using heating rollers and pressure rollers in combination, along with temperature and pressure control, the problem of uneven substrate appearance is solved, the thickness consistency of coated products and the yield of finished products are improved, and efficient production is achieved.

CN223915862UActive Publication Date: 2026-02-17QIANMO NEW MATERIALS (JIAXING) CO LTD
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Patent Information

Application Number
CN202520406927.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-17
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing preheating oven equipment cannot effectively solve the problems of substrate appearance waviness, sagging edges and subsequent changes, resulting in inconsistent coating thickness and reducing the finished product qualification rate and production efficiency of coated products.

Method used

Heating rollers and pressure rollers are used together. The diaphragm surface is preheated and leveled through a leveling box. Temperature and pressure are controlled by infrared thermometers and pressure sensors. Telescopic cylinders and movable guide rollers are used to reduce the risk of diaphragm damage.

Benefits of technology

It improves the smoothness of the diaphragm surface, ensures consistent coating quality, increases the finished product qualification rate and production efficiency, and achieves high-quality, low-cost production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diaphragm coating pretreatment, in particular to preheating oven equipment suitable for the coating industry. According to the technical scheme, the device comprises a preheating drying oven, leveling boxes and a material frame, a drying oven door is installed on the front side of the preheating drying oven, the leveling boxes are fixed to a feeding port and a discharging port in the two sides of the preheating drying oven, a pair of material trays is installed on the material frame, a set of heating rollers are rotationally connected into the leveling boxes, a pressing roller is installed on the outer side of each heating roller, and the pressing rollers are connected with the drying oven door. The pressing roller abuts against the outer surface of the heating roller, and a mounting frame is rotationally connected to the position, corresponding to the pressing roller, in the leveling box through a mounting rotating shaft. Before and after the battery diaphragm is preheated, the surface of the battery diaphragm is leveled through the matching of the heating roller and the pressing roller, so that the surface flatness is improved, the subsequent coating quality is further improved, the consistency of coated products is improved, and the production advantages of high quality and low cost are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to diaphragm coating pretreatment technical field, concretely is a preheating oven equipment suitable for coating industry. BACKGROUND

[0002] With the competition of new energy market more and more fierce, the market requirement of diaphragm is also more and more high, in the coating field, thickness consistency and enterprise coating yield become the performance requirement of lithium battery core, substrate appearance determines the coating thickness consistency, preheating oven can heat coating material to suitable temperature, make it reduce viscosity, be favorable to the uniform, smooth coating of coating material on product surface, better fluidity also help to avoid the problem such as stuck doctor blade, improve production efficiency.

[0003] After preheating drying, the surface temperature of coating material is raised, can make the intermolecular force between coating particles strengthen, the adhesion between coating material and substrate becomes more firm, but from the process technology, equipment technology is combined with actual use analysis, only can solve part of physical property problem, when the substrate appearance exists wave, vertical edge, late change etc., then cannot guarantee product thickness consistency, and late change also will be big, reduced the qualified rate of subsequent processing finished product, caused material waste. UTILITY MODEL CONTENT

[0004] The utility model discloses a preheating oven equipment suitable for coating industry to solve the problem raised in the above background technology.

[0005] To realize above-mentioned purpose, the utility model provides the following technical scheme: including preheating oven, leveling box and material rack, the preheating oven front side is installed with oven door, and the feeding port and the discharge port at the both sides of preheating oven are all fixed with leveling box, a pair of material tray is installed on the material rack, a group of heating rollers are rotatably connected in the leveling box, and the outer side of each heating roller is installed with press roller, and the outer surface of press roller and heating roller abuts, and the installation frame is rotatably connected with the corresponding position of press roller in the leveling box, and the press roller is rotatably connected at the end of installation frame, and the telescopic cylinder is installed in the leveling box and at the end away from press roller of installation frame, and the end of telescopic cylinder is rotatably connected at the end away from press roller of installation frame.

[0006] Preferably, the press roller is provided with five, and is distributed in staggered distribution of upper and lower two rows.

[0007] Preferably, the inner wall of leveling box and the corresponding position of heating roller are all fixed with infrared temperature measuring instrument, and the press roller is installed with pressure sensor.

[0008] Preferably, the observation window is fixed with transparent glass in the observation window.

[0009] Preferably, a buffer frame is fixed to the side of the leveling box near the material rack, a fixed guide roller is installed below the outer wall of the buffer frame, and a movable guide roller is installed inside the buffer frame.

[0010] Preferably, lifting blocks are installed at both ends of the movable guide roller, a lifting groove is provided on the side wall of the buffer frame, the lifting block is slidably connected in the lifting groove, a guide rod is fixed in the lifting groove, the guide rod passes through the lifting block and is fixedly connected to the lifting block, and a buffer spring is fixed between the bottom of the lifting groove and the lifting block.

[0011] Compared with the prior art, the beneficial effects of this utility model are: before and after the preheating of the battery separator, the surface is leveled by the cooperation of heating roller and pressure roller, which improves the surface flatness, thereby improving the quality of subsequent coating, improving the consistency of coated products, and achieving the production advantages of high quality and low cost. Attached Figure Description

[0012] Fig. 1 This is a partial cross-sectional view of the front of a preheating oven equipment applicable to the coating industry according to this utility model;

[0013] Fig. 2 This is a schematic diagram of the installation structure of the movable guide roller of a preheating oven equipment applicable to the coating industry according to this utility model;

[0014] Fig. 3 This is a top view schematic diagram of the installation structure of the heating roller of a preheating oven equipment applicable to the coating industry according to this utility model.

[0015] In the diagram: 1. Preheating oven; 11. Oven door; 2. Leveling box; 21. Heating roller; 22. Pressure roller; 23. Mounting frame; 24. Telescopic cylinder; 25. Infrared thermometer; 26. Observation window; 27. Pressure sensor; 28. Mounting shaft; 3. Material rack; 31. Material tray; 4. Buffer frame; 41. Fixed guide roller; 42. Movable guide roller; 43. Lifting block; 44. Guide rod; 45. Buffer spring. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figs. 1-3This utility model provides a technical solution including a preheating oven 1, a leveling box 2, and a material rack 3. An oven door 11 is installed on the front side of the preheating oven 1. Leveling boxes 2 are fixed at the inlet and outlet on both sides of the preheating oven 1. A pair of material trays 31 are installed on the material rack 3. A set of heating rollers 21 are rotatably connected inside the leveling box 2, and a pressure roller 22 is installed on the outer side of each heating roller 21. The pressure roller 22 abuts against the outer surface of the heating roller 21. A mounting bracket 2 is rotatably connected inside the leveling box 2 at a position corresponding to the pressure roller 22 via a mounting shaft 28. 3. The pressure roller 22 is rotatably connected to the end of the mounting frame 23. A telescopic cylinder 24 is installed inside the leveling box 2 at the end of the mounting frame 23 away from the pressure roller 22. The end of the telescopic cylinder 24 is rotatably connected to the end of the mounting frame 23 away from the pressure roller 22. There are five pressure rollers 22, which are arranged in two staggered rows. An infrared thermometer 25 is fixed on the inner side wall of the leveling box 2 at the position corresponding to the heating roller 21. A pressure sensor 27 is installed inside the pressure roller 22. An observation window 26 is opened at the upper end of the leveling box 2, and a transparent glass is fixed inside the observation window 26.

[0018] A buffer frame 4 is fixed on the side of the leveling box 2 near the material rack 3. A fixed guide roller 41 is installed on the lower side of the outer wall of the buffer frame 4. A movable guide roller 42 is installed inside the buffer frame 4. Lifting blocks 43 are installed at both ends of the movable guide roller 42. A lifting groove is opened on the side wall of the buffer frame 4. The lifting block 43 is slidably connected in the lifting groove. A guide rod 44 is fixed in the lifting groove. The guide rod 44 passes through the lifting block 43 and is fixedly connected to the lifting block 43. A buffer spring 45 is fixed between the bottom of the lifting groove and the lifting block 43.

[0019] Working principle: First, connect the entire device to an external power source. Then, pull the diaphragm end out of the material tray 31 and pass it through the buffer frame 4, the front leveling box 2, the preheating oven 1, and the rear leveling box 2. Before preheating, the diaphragm can be heated using the heating roller 21 inside the leveling box 2, while the pressure roller 22 applies pressure to flatten its surface, achieving surface repair. Preheating is then performed, followed by a second leveling process to ensure a highly flat diaphragm surface during subsequent coating. Throughout the process, an infrared thermometer 25 monitors the surface temperature of the heating roller 21, and a pressure sensor is used to... Device 27 detects the applied pressure of pressure roller 22 to ensure that the temperature and pressure are within the preset range. The output end of telescopic cylinder 24 drives the end of mounting frame 23 to rotate around mounting shaft 28. When the two are in contact, the output thrust of telescopic cylinder 24 is increased, which increases the pressure of pressure roller 22 on diaphragm and achieves the purpose of pressure control. Secondly, when the diaphragm is conveyed, since the movable guide roller 42 can move downward under the compression of buffer spring 45, if the diaphragm tension is too high, the movable guide roller 42 can be pulled downward, and conversely, the movable guide roller 42 can be pushed upward, reducing the risk of the diaphragm being pulled and damaged during the roller conveying process.

[0020] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A preheating oven (1) apparatus suitable for use in the coating industry, comprising a preheating oven (1), a leveling box (2) and a stock rack (3), characterized by: The preheating oven (1) front side is provided with oven door (11), the preheating oven (1) both sides of the inlet and outlet are fixed with leveling box (2), the material rack (3) is provided with a pair of material tray (31), the leveling box (2) is rotatably connected with a group of heating roller (21), and the outer side of each heating roller (21) is provided with a compression roller (22), the compression roller (22) is in contact with the outer surface of heating roller (21), the compression roller (22) is rotatably connected with mounting bracket (23) through the installation of rotating shaft (28) in the leveling box (2) and the corresponding position, the compression roller (22) is rotatably connected at the end of mounting bracket (23), the compression roller (22) is rotatably connected at the end of mounting bracket (23), the compression roller (22) is rotatably connected at the end of mounting bracket (23), the compression roller (22) is rotatably connected at the end of mounting bracket (23).

2. A preheating oven (1) device suitable for use in the coating industry according to Claim 1, characterized in that: The compression roller (22) is provided with five, and is divided into two rows of staggered distribution.

3. A preheating oven (1) device suitable for coating industry according to claim 1 characterized in that: The inner wall of the leveling box (2) and the corresponding position of the heating roller (21) are fixed with infrared thermometer (25).

4. A preheating oven (1) device suitable for coating industry according to claim 1 characterized in that: The upper end of the leveling box (2) is provided with an observation window (26), and the observation window (26) is fixed with transparent glass.

5. A preheating oven (1) device suitable for coating industry according to claim 1 characterized in that: The side of the leveling box (2) close to the material rack (3) is fixed with buffer frame (4), the outer wall of the buffer frame (4) is provided with fixed guide roller (41) below, the buffer frame (4) is provided with movable guide roller (42).

6. A preheating oven (1) device suitable for use in the coating industry according to Claim 5, characterized in that: The movable guide roller (42) is provided with lifting block (43) at both ends, the side wall of the buffer frame (4) is provided with lifting groove, the lifting block (43) is slidably connected in the lifting groove, the lifting groove is fixed with guide rod (44), the guide rod (44) passes through the lifting block (43) and is fixedly connected with the lifting block (43), the buffer spring (45) is fixed between the bottom of the lifting groove and the lifting block (43).