Coal gangue regeneration brick making equipment

By improving the moving and pressing mechanism of the coal gangue recycled brick-making equipment, and utilizing the cooperation of hydraulic rods and shaping frames, the problem of fragile brick blanks during demolding was solved, thus improving the yield rate of bricks.

CN223918248UActive Publication Date: 2026-02-17ANHUI RUIFAXIANG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520053094.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-02-17
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

In existing coal gangue recycling brick-making equipment, the hollow coal gangue bricks are easily broken during the demolding process, resulting in a low yield rate.

Method used

The design employs a combination of a moving mechanism and a pressing mechanism, including the cooperation of a slide table, a shaping frame, a hydraulic rod, and a traction plate. The hydraulic rod drives the relative movement of the pressing plate and the shaping frame to achieve stable demolding of the brick blank.

Benefits of technology

This effectively reduces the probability of coal gangue brick blanks sticking together in the shaping frame, thus improving the yield of high-quality bricks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides coal gangue regeneration brick making equipment. Belongs to the field of coal gangue reutilization. The device is technically characterized by comprising a moving mechanism, the moving mechanism comprises a top plate, stand columns are fixedly connected to the four corners of the bottom of the top plate, symmetrically-arranged guide bases are fixedly connected to the outer sides of the two stand columns on the same side, a sliding table is slidably connected between the two guide bases, and a rack is fixedly connected to one side of the bottom of the sliding table; the bottom of the rack is connected with a gear in a meshed mode, one side of one set of guide bases is fixedly connected with a stepping motor, and the output end of the stepping motor is fixedly connected with the gear. The pressing mechanism comprises shaping frames which symmetrically abut against the two sides of the top of the sliding table, supporting plates are symmetrically and detachably connected to the outer sides of the two shaping frames, and sliding rods are symmetrically and fixedly connected to the bottoms of the supporting plates; the utility model aims to provide coal gangue regeneration brick making equipment. The method is used for improving the brick making yield.
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Description

Technical Field

[0001] This utility model relates to the field of coal gangue recycling, specifically a coal gangue recycling brick-making equipment. Background Technology

[0002] The main component of coal gangue bricks is coal gangue. Coal gangue is a solid waste discharged during the coal mining and washing process. The production cost of coal gangue bricks is lower than that of ordinary clay bricks. Using coal gangue to make bricks not only saves land but also consumes mine waste, making it an environmentally friendly and low-carbon building material.

[0003] Current coal gangue recycling brick-making equipment, as described in patent CN220297401U, includes a support frame, a lower mold connected to the inner side of the support frame, a demolding assembly at the bottom of the lower mold, limit rings on both sides of the lower mold, limit rods movably connected inside the limit rings, a first motor connected to the axis on one side of the lower mold, the demolding assembly including a housing, a second motor installed on one side of the housing, a bending rod connected to the output end of the second motor, a sleeve rotatably sleeved at the axis of the bending rod, a movable rod fixedly connected to the outer side of the sleeve, a striking head fixedly connected to the end of the movable rod away from the sleeve, and a guide rod horizontally installed inside the housing, which engages and slides with the movable rod.

[0004] Regarding the aforementioned technologies, the inventors believe that by starting the second motor, the bending rod rotates. Since a sleeve is rotatably connected to the axis of the bending rod, and a movable rod is fixedly connected to the outside of the sleeve, the movable rod is driven to extend and retract back and forth, thereby enabling the striking head to reciprocately strike the lower mold, thus accelerating the demolding effect of the hollow coal gangue bricks inside. In addition, due to its own weight, the hollow coal gangue bricks can fall vertically onto the conveying mechanism. However, the hollow bricks are easily broken during the falling process, resulting in a low yield of processed bricks. Utility Model Content

[0005] The purpose of this utility model is to provide a coal gangue recycling brick-making equipment to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A coal gangue recycling brick-making equipment, including

[0008] A moving mechanism includes a top plate, with columns fixedly connected to the four bottom corners of the top plate. Two sets of columns on the same side are fixedly connected to symmetrically arranged guide seats. A slide is slidably connected between the two sets of guide seats. A rack is fixedly connected to one side of the bottom of the slide, and a gear is meshed with the bottom of the rack. A stepper motor is fixedly connected to one side of one set of guide seats, and the output end of the stepper motor is fixedly connected to the gear.

[0009] The pressing mechanism includes symmetrical shaping frames abutting against both sides of the top of the slide table. Support plates are symmetrically and detachably connected to the outer sides of the two sets of shaping frames. Slide rods are symmetrically and fixedly connected to the bottom of each set of support plates. Each set of slide rods slides through the slide table. Traction plates are fixedly connected to the bottom of each set of slide rods on the same side. First hydraulic rods are fixedly connected through the interior of the two sets of traction plates. Both sets of first hydraulic rods are fixedly connected to the slide table. Second hydraulic rods are fixedly connected through the top of the top plate. A pressure plate adapted to the interior of the shaping frame is detachably connected to the bottom of the second hydraulic rod.

[0010] As a further embodiment of this utility model, a material hopper is fixedly connected to the top of each of the two sets of shaping frames.

[0011] As a further embodiment of this utility model: the bottom four corners of the slide are all fixedly connected to fixed columns, and the bottom of each set of fixed columns is rotatably connected to rollers.

[0012] As a further embodiment of this utility model: a rubber corrugated tube is sleeved on the outer side of each group of sliding rods, and the two ends of each group of rubber corrugated tubes are fixedly connected to the support plate and the sliding table, respectively.

[0013] As a further embodiment of this utility model: each set of support plates has a fixing bolt internally threadedly connected to the fixing bolt and the shaping frame; the output end of the second hydraulic rod is fixedly connected to a connecting block; a connecting frame is sleeved on the outside of the connecting block; the connecting frame is fixedly connected to the pressure plate; a connecting bolt passes through the inside of the connecting frame; and the connecting bolt is threadedly connected to the connecting block.

[0014] As a further embodiment of this utility model: guide rods are symmetrically fixedly connected to the top of the connecting block, and both sets of guide rods slide through the top plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] With the above-described structure, this invention, through the cooperation of the support plate, the shaping frame, the first hydraulic rod, and the traction plate, allows the coal gangue brick blank inside the shaping frame to be pressed into a brick blank by the pressure plate. Then, the first hydraulic rod can be activated, causing it to drive the traction plate and the sliding rod upwards. As the sliding rod moves upwards, it can rotate the support plate and the shaping frame, causing the shaping frame to detach from the outside of the brick blank. Afterwards, the second hydraulic rod can be activated, causing it to move the pressure plate upwards out of the shaping frame, thus detaching the pressure plate from the brick blank. Because the brick blank is pressed and limited by the pressure plate when the shaping frame moves upwards, the probability of some coal gangue brick blank adhering to the inside of the shaping frame is effectively reduced, thereby effectively improving the yield of the bricks. Attached Figure Description

[0017] The present invention will be further described in detail below with reference to the embodiments shown in the accompanying drawings, but this does not constitute any limitation on the present invention.

[0018] Figure 1 This is a schematic diagram of a coal gangue recycling and brick-making equipment.

[0019] Figure 2 A coal gangue recycling and brick-making equipment Figure 1 A schematic diagram of the structure of part A.

[0020] Figure 3 This is a structural schematic diagram of a coal gangue recycling and brick-making equipment from another perspective.

[0021] Figure 4 A coal gangue recycling and brick-making equipment Figure 3 A schematic diagram of the structure of part B.

[0022] In the diagram: 1. Moving mechanism; 101. Top plate; 102. Column; 103. Guide seat; 104. Slide table; 105. Stepper motor; 106. Rack; 107. Gear; 108. Fixed column; 109. Roller; 2. Pressing mechanism; 201. Shaping frame; 202. Discharge hopper; 203. Support plate; 204. Fixing bolt; 205. Rubber corrugated pipe; 206. Slide rod; 207. Traction plate; 208. First hydraulic rod; 209. Second hydraulic rod; 210. Guide rod; 211. Connecting block; 212. Connecting frame; 213. Pressure plate; 214. Connecting bolt. Detailed Implementation

[0023] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0024] Please see Figure 1-4A coal gangue recycled brick-making device includes a moving mechanism 1, which includes a top plate 101. Columns 102 are fixedly connected to the four bottom corners of the top plate 101, providing support for the top plate 101. Symmetrically arranged guide seats 103 are fixedly connected to the outer sides of two sets of columns 102 on the same side. A slide table 104 is slidably connected between the two sets of guide seats 103, guiding the sliding of the slide table 104. A pressing mechanism 2 includes shaping frames 201 symmetrically abutting against the top two sides of the slide table 104, which accommodate and limit the coal gangue brick blanks.

[0025] Both sets of shaping frames 201 are fixedly connected to the top of a hopper 202. The hopper 202 facilitates the pouring of coal gangue brick blanks into the shaping frame 201, reducing the probability of the coal gangue brick blanks spilling onto the slide table 104. Both sets of shaping frames 201 are symmetrically and detachably connected to support plates 203 on their outer sides. Each support plate 203 has a threaded connection to a fixing bolt 204, which is threaded to the shaping frame 201. Using the fixing bolt 204 to connect and fix the support plate 203 to the shaping frame 201 facilitates subsequent replacement of the shaping frame 201 to meet the production needs of coal gangue bricks of different specifications.

[0026] Each set of support plates 203 has a sliding rod 206 symmetrically fixedly connected to its bottom. Each set of sliding rods 206 slides through the slide table 104. A traction plate 207 is fixedly connected to the bottom of each set of sliding rods 206 on the same side. The traction plate 207 is used to drive the sliding rods 206, support plates 203, and shaping frame 201 to move up and down during upward movement. Each set of sliding rods 206 has a rubber corrugated tube 205 fitted on its outer side. Both ends of each set of rubber corrugated tubes 205 are fixedly connected to the support plate 203 and the slide table 104, respectively. The rubber corrugated tubes 205 can shield the sliding rods 206, reducing the probability of some scattered coal gangue brick blanks falling between the sliding rods 206 and the slide table 104. Two sets of traction plates 207 have a first hydraulic rod 208 fixedly installed inside. Both sets of first hydraulic rods 208 are fixedly connected to the slide table 104. The first hydraulic rods 208 are used to drive the traction plates 207 to move up and down when starting work.

[0027] A second hydraulic rod 209 is fixedly connected to the top of the top plate 101. The bottom of the second hydraulic rod 209 is detachably connected to a pressure plate 213 that fits inside the shaping frame 201. The second hydraulic rod 209 is configured to move up and down to the pressure plate 213 during startup, allowing the pressure plate 213 to press the coal gangue brick blanks inside the shaping frame 201 into brick blanks as it moves downwards. A connecting block 211 is fixedly connected to the output end of the second hydraulic rod 209. Guide rods 210 are symmetrically fixedly connected to the top of the connecting block 211. Both sets of guide rods 210 slide through the top plate 101, guiding the up and down movement of the connecting block 211. A connecting frame 212 is fitted on the outer side of the connecting block 211. The connecting frame 212 is fixedly connected to the pressure plate 213. A connecting bolt 214 passes through the inside of the connecting frame 212. The connecting bolt 214 is threadedly connected to the connecting block 211. Connecting the connecting frame 212 and the connecting block 211 with the connecting bolt 214 facilitates the subsequent disassembly and replacement of the connecting frame 212 and the pressure plate 213.

[0028] A rack 106 is fixedly connected to one side of the bottom of the slide table 104. A gear 107 is meshed with the bottom of the rack 106. The gear 107 is configured to drive the rack 106 and the slide table 104 to move left and right when rotating, thereby alternatingly moving the two sets of shaping frames 201 to the bottom of the pressure plate 213 to press the coal gangue brick blanks, and alternately pouring the coal gangue brick blanks into the two sets of shaping frames 201 and removing the pressed brick blanks from the slide table 104. A stepper motor 105 is fixedly connected to one side of a set of guide seats 103. The output end of the stepper motor 105 is fixedly connected to the gear 107. The stepper motor 105 is configured to drive the gear 107 to rotate when starting work. The slide table 104 is fixedly connected to four corners of the bottom with fixed columns 108, and each set of fixed columns 108 is rotatably connected to the bottom with rollers 109. The fixed columns 108 and rollers 109 can provide auxiliary support for the slide table 104.

[0029] In operation, coal gangue brick blanks are poured into the hopper 202 on one side, allowing them to fall into the shaping frame 201 under the guidance of the hopper 202. Then, the stepper motor 105 is activated, causing it to move the slide table 104 and the shaping frame 201 until the shaping frame 201 filled with coal gangue brick blanks is directly below the pressure plate 213. Next, the second hydraulic rod 209 is activated, causing the pressure plate 213 to move downwards, thus compressing the coal gangue brick blanks inside the shaping frame 201 into brick blanks. During this process, workers can pour coal gangue brick blanks into the hopper 202 on the other side, and then activate the corresponding first hydraulic rod 208, causing it to retract, thereby driving the corresponding traction plate 207 and the corresponding... The slide bar 206 moves upward, which drives the support plate 203 and the corresponding shaping frame 201 to move upward, causing the shaping frame 201 to detach from the outside of the brick blank. Then, the second hydraulic rod 209 is activated, which drives the pressure plate 213 to move upward, thereby causing the pressure plate 213 to detach from the brick blank until the pressure plate 213 moves out of the inside of the hopper 202. Then, the stepper motor 105 is activated, which drives the rack 106 and the slide table 104 to move through the gear 107 when it starts working, thereby driving the two sets of shaping frames 201 to move together until the other shaping frame 201 is moved below the pressure plate 213, so that the coal gangue brick blank inside the other shaping frame 201 can be extruded and formed. Then, the worker can remove the brick blank formed on one side.

[0030] The above-described embodiments are preferred embodiments of the present utility model and are only used to facilitate the illustration of the present utility model. They are not intended to limit the present utility model in any way. Any person skilled in the art who makes partial modifications or alterations to the technical content disclosed in the present utility model without departing from the scope of the technical features of the present utility model shall still fall within the scope of the technical features of the present utility model.

Claims

1. A coal gangue regeneration brick making equipment, characterized in that, Comprising The moving mechanism (1) includes a top plate (101), the bottom four corners of which are fixedly connected with stand columns (102), the outer sides of the same side two groups of stand columns (102) are fixedly connected with symmetrically arranged guide seats (103), two groups of guide seats (103) are slidingly connected with a sliding table (104), one side of the bottom of the sliding table (104) is fixedly connected with a rack (106), the bottom of the rack (106) is meshingly connected with a gear (107), one side of one group of guide seats (103) is fixedly connected with a stepping motor (105), and the output end of the stepping motor (105) is fixedly connected with the gear (107); The pressing mechanism (2) includes a shaping frame (201) symmetrically abutting on both sides of the top of the sliding table (104), and two groups of the shaping frame (201) are symmetrically detachably connected with support plates (203) on the outer sides. The bottom of each group of support plates (203) is fixedly connected with a sliding rod (206), each group of sliding rods (206) slidingly penetrates the sliding table (104), the bottom of each group of sliding rods (206) on the same side is fixedly connected with a traction plate (207), the interiors of two groups of traction plates (207) are fixedly penetrated with first hydraulic rods (208), and two groups of first hydraulic rods (208) are fixedly connected with the sliding table (104). The top of the top plate (101) penetrates and is fixedly connected with a second hydraulic rod (209), and the bottom of the second hydraulic rod (209) is detachably connected with a pressing plate (213) matched with the interior of the shaping frame (201).

2. The coal gangue regeneration brick making equipment according to claim 1, characterized in that, The top of each group of shaping frames (201) is fixedly connected with a blanking hopper (202).

3. The coal gangue regeneration brick making apparatus according to claim 1, characterized in that, The bottom of the sliding table (104) is fixedly connected with a fixed column (108), and the bottom of each group of fixed columns (108) is rotatably connected with a roller (109).

4. The coal gangue regeneration brick making apparatus according to claim 1, characterized in that, The outer side of each group of sliding rods (206) is sleeved with a rubber bellows (205), and the two ends of each group of rubber bellows (205) are fixedly connected with the support plate (203) and the sliding table (104) respectively.

5. The coal gangue regeneration brick making apparatus according to claim 1, characterized in that, The interior of each group of support plates (203) is threadedly connected with a fixed bolt (204), the fixed bolt (204) is threadedly connected with the shaping frame (201), the output end of the second hydraulic rod (209) is fixedly connected with a connecting block (211), the outer side of the connecting block (211) is sleeved with a connecting frame (212), the connecting frame (212) is fixedly connected with the pressing plate (213), and the interior of the connecting frame (212) penetrates a connecting bolt (214), and the connecting bolt (214) is threadedly connected with the connecting block (211).

6. The coal gangue regeneration brick making apparatus according to claim 5, characterized in that, The top of the connecting block (211) is fixedly connected with a guide rod (210), and two groups of guide rods (210) slidingly penetrate the top plate (101).

Citation Information

Patent Citations

  • Coal gangue hollow brick compression molding device

    CN220297401U