Winding and bundling device

Abstract

The utility model relates to the technical field of packaging equipment, and discloses a winding and bundling device which is used for bundling an annular wire harness and comprises a mounting plate with a support and an XY-axis module, a support is arranged outside the XY-axis module, the support is used for mounting an adhesive tape winding mechanism and two first clamps, the two first clamps are symmetrical about a wire harness winding mechanism, and the two first clamps are arranged on the mounting plate. The XY-axis module is fixed to the mounting plate, the second clamp and the first clamp are arranged on the mounting plate on the same side, and the XY-axis module is used for driving the adhesive tape winding mechanism to displace, so that the wire harness is located in an operation area of the adhesive tape winding mechanism, and when the wire harness is bundled, the first clamp clamps the two sides, in the first direction, of the wire harness; and the second clamp clamps the winding side, in the second direction, of the wire harness, the wire harness clamped by the first clamp and the second clamp is bundled through the adhesive tape winding mechanism, and the second clamp can play a role in stabilizing the position of a wire harness bundling area.

Description

Technical Field

[0001] This application belongs to the field of packaging equipment technology and relates to a wrapping and bundling device. Background Technology

[0002] The core objective of wire harness bundling is to achieve a neat layout, reliable fixation, and vibration protection for the wire harness. When bundling ring-shaped wire harnesses, they must be distributed along a ring path and maintain a specific curvature and tension during the bundling process to avoid signal interference, wear, or safety hazards caused by loosening or deformation. Traditional bundling processes typically rely on manual operation or semi-automated equipment, resulting in low efficiency and poor consistency, making it difficult to meet the demands of high-precision, high-volume production.

[0003] In recent years, automated bundling devices have gradually become mainstream, using mechanical clamps, bundling tape drive mechanisms, and control systems to position and fix wire harnesses. Typically, two sets of opposing clamps are used to fix both ends of the wire harness, and then the bundling mechanism completes the winding of the middle area. However, this design has significant drawbacks: during the bundling process, the middle of the wire harness, lacking effective support, is susceptible to external forces (such as the traction force of the bundling tape or equipment vibration), causing it to sway or deform, resulting in uneven bundling tape winding, unbalanced tension distribution, and even damage to the wire harness.

[0004] Therefore, how to provide a winding and bundling device that optimizes the fixture layout and clamping strategy to achieve stable control of the wire harness throughout the entire process has become an urgent technical problem to be solved. Utility Model Content

[0005] To overcome the problems existing in related technologies, this application aims to provide a winding and bundling device that can achieve stable control of the entire wire harness process by coordinating the fixation of multiple clamps, optimizing the clamp layout and clamping strategy, stabilizing the ring-shaped wire harness bundling area, and improving bundling accuracy and reliability to meet the needs of wire harness bundling.

[0006] This application is achieved through the following technical solution.

[0007] This technical solution provides a winding and bundling device for bundling ring-shaped wire harnesses, including: a mounting plate with support and an XY axis module, wherein the XY axis module is externally provided with a bracket, and the bracket is used to install a tape winding mechanism;

[0008] The first clamp has two symmetrical clamps about the wire harness winding mechanism and is fixed to the mounting plate;

[0009] The second clamp is mounted on the same side of the mounting plate as the first clamp;

[0010] The XY axis module is used to drive the tape winding mechanism to move, so that the wire harness is in the working area of ​​the tape winding mechanism. When bundling the wire harness, the first clamp is clamped on both sides of the wire harness in the first direction, and the second clamp is clamped on the winding side of the wire harness in the second direction.

[0011] The first direction is perpendicular to the second direction.

[0012] This technical solution achieves multi-clamp coordinated fixation through the first clamp and the second clamp, optimizes the clamp layout and clamping strategy, realizes stable control of the wire harness throughout the process, stabilizes the ring wire harness bundling area, and improves bundling accuracy and reliability to meet the requirements for wire harness bundling.

[0013] The present invention is further configured such that the first clamp is a double-jaw clamp and the second clamp is a single-jaw clamp.

[0014] The present invention is further configured such that the first clamp is a single-jaw clamp and the second clamp is a single-jaw clamp.

[0015] The present invention is further configured such that the second clamp includes a cylinder mounted on a bracket, the output end of the cylinder is fixedly connected to a connecting plate via a piston rod, the two sides of the connecting plate are provided with drive plates, the tail end of the drive plate is provided with a jaw assembly plate, and the tail end of the jaw assembly plate is equipped with a jaw.

[0016] The present invention is further configured such that the bracket is provided with guide posts for limiting the movement path of the connecting plate, both ends of the connecting plate are provided with plug screws, and the clamping plate forms a rotating pair with the bracket through a rotating shaft.

[0017] The present invention is further configured such that the tape winding mechanism includes a motor, a winding gear, a thread tape, a pusher block, and a cutter.

[0018] The motor drives the wound gear to rotate via a gear set and a transmission belt;

[0019] The tape used for the thread is rotatably connected to the outside of the winding gear via a rotating shaft;

[0020] The pusher is mounted on the outside of the winding gear via a fixing block and a spring;

[0021] The cutter is mounted on the outside of the fixed block.

[0022] The present invention is further configured such that the cylinder is a three-axis cylinder.

[0023] The present invention is further configured such that the drive plate has two sets of two units symmetrical about the connecting plate.

[0024] The present invention is further configured such that the clamping plate has two clamps.

[0025] The present invention is further configured such that there are two grippers, and when the two grippers are combined, a clearance space is formed between the grippers, which is used to clamp the wire harness.

[0026] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0027] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0028] Figure 1 This is a schematic diagram of the structure shown in one embodiment of this application;

[0029] Figure 2 This is a schematic diagram of the first clamp installation shown in one embodiment of this application;

[0030] Figure 3 This is a schematic diagram of a tape winding mechanism shown in one embodiment of this application;

[0031] Figure 4 This is a schematic diagram of the second clamp holding device shown in one embodiment of this application;

[0032] Figure 5 This is a schematic diagram of the second clamp structure shown in one embodiment of this application;

[0033] Figure 6 This is a front view of the second clamp shown in one embodiment of this application.

[0034] Reference numerals: 1. Mounting plate; 2. XY axis module; 3. Bracket; 4. Tape winding mechanism; 41. Motor; 42. Winding gear; 43. Wire tape; 44. Pressure block; 45. Cutter; 5. First clamp; 6. Second clamp; 61. Cylinder; 62. Connecting plate; 621. Guide post; 63. Drive plate; 631. Plug screw; 64. Clamping jaw assembly plate; 641. Rotating shaft; 65. Clamping jaw. Detailed Implementation

[0035] The technical solutions of some embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0036] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.

[0037] This embodiment discloses a winding and bundling device for bundling ring-shaped wire harnesses, such as... Figures 1-6 As shown, it includes: a mounting plate 1 with support and an XY axis module 2, an external bracket 3 for mounting a tape winding mechanism 4;

[0038] The first clamp 5 has two symmetrical clamps about the wire harness winding mechanism 4 and is fixed on the mounting plate 1;

[0039] The second clamp 6 is mounted on the same side as the first clamp 5 on the mounting plate 1;

[0040] The XY axis module 2 is used to drive the tape winding mechanism 4 to move, so that the wire harness is in the working area of ​​the tape winding mechanism 4. When bundling the wire harness, the first clamp 5 clamps the wire harness on both sides in the first direction, and the second clamp 6 clamps the wire harness on the winding side in the second direction.

[0041] The first direction is perpendicular to the second direction.

[0042] It should be noted that both the mounting plate 1 and the XY axis module 2 are equipped with support structures, and the XY axis module 2 can move relative to the mounting plate 1 to drive the tape winding mechanism 4 to move closer to the first clamp 6 and the second clamp 6, so that the annular wire harness falls into the working area of ​​the tape winding mechanism 4, thereby completing the wire harness bundling. In this process, the first clamp 5 clamps in the first direction that is perpendicular to the X-axis of the XY axis module 2, which can avoid affecting the bundling operation of the wire harness. The second clamp 6 clamps in the second direction that is along the X-axis of the XY axis module 2. The second clamp 6 clamps on the side of the wire harness bundling area to avoid the bundling position, thereby achieving stable clamping of the wire harness during the bundling process and improving the stability of the wire harness.

[0043] like Figures 1-6 As shown, the first clamp 5 is a double-jaw clamp, and the second clamp 6 is a single-jaw clamp.

[0044] like Figures 1-6 As shown, the first clamp 5 is a single-jaw clamp, and the second clamp 6 is a single-jaw clamp.

[0045] It should be noted that the first clamp 5 is used to limit the wire harness, and the second clamp 6 is used to stabilize the area where the wire harness is wrapped and bundled.

[0046] like Figure 5 and Figure 6As shown, the second clamp 6 includes a cylinder 61 mounted on a bracket. The output end of the cylinder 61 is fixed to a connecting plate 62 via a piston rod. The two sides of the connecting plate 62 are provided with drive plates 63. The tail end of the drive plate 63 is provided with a gripper plate 64. The tail end of the gripper plate 64 is equipped with a gripper 65.

[0047] like Figure 5 and Figure 6 As shown, the bracket is provided with guide posts 621 for limiting the movement path of the connecting plate 62, and both ends of the connecting plate 62 are provided with plug screws 631. The clamping plate 64 forms a rotating pair with the bracket through the rotating shaft 641.

[0048] It should be noted that when the piston rod of cylinder 61 drives the connecting plate 62 to move downward, the connecting plate pulls the bottom end of the drive plate 63 to move downward, and pulls the clamping jaw plate 64 connected at the top to rotate around the rotating shaft 641, so as to open the clamping jaw 65.

[0049] like Figures 1-3 As shown, the tape winding mechanism 4 includes a motor 41, a winding gear 42, a thread tape 43, a pusher block 44, and a cutter 45;

[0050] Motor 41 drives the winding gear 42 to rotate via a gear set and a transmission belt;

[0051] The thread tape 43 is rotatably connected to the outside of the winding gear 42 via a rotating shaft;

[0052] Push block 44 is mounted on the outside of winding gear 42 via a fixing block and a spring;

[0053] The cutter 45 is mounted on the outside of the fixed block.

[0054] It should be noted that the tape winding mechanism 4 is existing technology, including the connection and cooperation relationship of structures such as motor 41, winding gear 42, tape for thread 43, push block 44 and cutter 45.

[0055] like Figure 5 As shown, cylinder 61 is a three-axis cylinder. Three-axis cylinders have high stability.

[0056] like Figure 5 and Figure 6 As shown, the drive board 63 has two sets of components symmetrical about the connecting board 62, with two components in each set.

[0057] like Figure 5 and Figure 6 As shown, the clamping plate 64 has two clamps.

[0058] like Figure 5 and Figure 6 As shown, there are two grippers 65. When the two grippers 65 are joined together, a clearance space is formed between the grippers 65. The clearance space is used to clamp the wire harness.

[0059] Working principle: The tape winding mechanism 4 bundles the wire harness held by the first clamp 5 and the second clamp 6. The second clamp 6 can stabilize the position of the wire harness bundling area.

[0060] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A winding and bundling device for bundling ring-shaped bundles, characterized in that The utility model relates to a kind of wire harness bundling machine, including: Mounting plate (1) with support and XY axis module (2), the XY axis module (2) is equipped with support (3), the support (3) is used to install tape winding mechanism (4); First clamp (5), the first clamp (5) is equipped with two about wire harness winding mechanism (4) symmetry, is fixed on mounting plate (1); Second clamp (6), the second clamp (6) is equipped on mounting plate (1) with first clamp (5) same side; The XY axis module (2) is used to drive tape winding mechanism (4) displacement, make wire harness be in tape winding mechanism (4) operating area, when bundling wire harness, first clamp (5) is clamped in wire harness is in the two sides of first direction, second clamp (6) is clamped in wire harness is in the winding side of second direction; The first direction is perpendicular to the second direction.

2. The wrapping apparatus according to claim 1, wherein The first clamp (5) is double-claw clamp, and the second clamp (6) is single-claw clamp.

3. The wrapping apparatus according to claim 1, wherein The first clamp (5) is single-claw clamp, and the second clamp (6) is single-claw clamp.

4. The wrapping apparatus according to claim 1, wherein The second clamp (6) includes air cylinder (61) equipped on support, the output end of the air cylinder (61) is fixedly connected with connecting plate (62) by piston rod, both sides of the connecting plate (62) are equipped with driving plate (63), the tail end of the driving plate (63) is equipped with claw joint plate (64), and the tail end of the claw joint plate (64) is equipped with claw (65).

5. The wrapping apparatus according to claim 4, wherein The support is equipped with guide column (621) for limiting the movement path of connecting plate (62), both ends of the connecting plate (62) are equipped with plug screw (631), and the claw joint plate (64) is formed into rotary pair with support by pivot (641).

6. The wrapping apparatus according to claim 1, wherein The tape winding mechanism (4) includes motor (41), winding gear (42), wire harness tape (43), push block (44) and cutter (45); The motor (41) drives winding gear (42) rotation by gear set and transmission belt; The wire harness tape (43) is rotationally connected to the outside of winding gear (42) by pivot; The push block (44) is installed on the outside of winding gear (42) by fixed block and spring; The cutter (45) is installed on the outside of fixed block.

7. The wrapping apparatus according to claim 4, wherein The air cylinder (61) is three-axis air cylinder.

8. The wrapping apparatus according to claim 4, wherein The driving plate (63) is equipped with two groups about connecting plate (62) symmetry, one group is two.

9. The wrapping apparatus according to claim 4, wherein The claw joint plate (64) is equipped with two.

10. The wrapping apparatus according to claim 4, wherein The claw (65) is equipped with two, when two claws (65) are combined, the avoiding space is formed between the claw (65), and the avoiding space is used for clamping wire harness.

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