Calcium wire winding machine
By designing protective components on the calcium wire winding machine, the protective cover can be flipped to block the wire, thus solving the problem of broken calcium wire and ensuring the safety of operators.
Patent Information
- Application Number
- CN202520904842.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-05-09
AI Technical Summary
Existing calcium wire winding machines are prone to calcium wire breakage during operation, resulting in broken calcium wires that endanger the personal safety of operators.
A calcium wire winding machine was designed, equipped with protective components, including a rotating bracket, a rotating rod, and a protective cover. The protective cover is flipped and blocked through a mechanical structure to prevent the calcium wire from flying out when it breaks.
It effectively prevents the wire from flying off when the calcium wire breaks, protects the safety of operators, and ensures that the normal operation of the winding machine is not affected.
Smart Images
Figure CN223920788U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of calcium wire winding technology, and in particular to a calcium wire winding machine. Background Technology
[0002] Traditionally, calcium wire is wound and wound manually, but this method is inefficient and time-consuming.
[0003] Existing calcium wire winding is typically performed using a winding machine. The winding machine usually consists of a transmission system, a winding spindle, a wire laying mechanism, and a control system. The winding machine body, driven by the mechanical transmission system, rotates the winding spindle. Simultaneously, the wire laying mechanism ensures that the calcium wire is evenly wound onto a specific spool according to predetermined rules and spacing. During the winding process, the machine precisely controls the movement trajectory of the calcium wire based on preset parameters, thereby producing high-quality winding rolls, improving work efficiency, and reducing processing time.
[0004] However, in the operation of existing calcium wire winding machines, the calcium wire is prone to breakage, which may cause the broken wire to fly out and hit the operator's face or body, thus affecting the operator's personal safety. Utility Model Content
[0005] The purpose of this invention is to provide a calcium wire winding machine, which aims to solve the problem that calcium wire is prone to breakage during operation of existing calcium wire winding machines, causing the calcium wire to fly out when it breaks, which may hit the face or body of the operator in front, thus affecting the operator's personal safety.
[0006] To achieve the above objectives, this utility model provides a calcium wire winding machine, including a machine base and a winding machine body, wherein the winding machine body is disposed on the machine base and located on one side of the machine base.
[0007] It also includes protection components,
[0008] The protective assembly includes a rotating bracket, a rotating rod, a connecting bracket, a protective cover, a contact frame, and a locking component. The rotating bracket is fixedly connected to the winding machine body and located on one side of the winding machine body. The rotating rod is rotatably connected to the rotating bracket and located on one side of the rotating bracket. The connecting bracket is fixedly connected to the rotating rod and located on one side of the rotating rod. The protective cover is fixedly connected to the connecting bracket and located on one side of the connecting bracket. The contact frame is fixedly connected to the winding machine body and located on the side of the winding machine body closest to the protective cover. The locking component is disposed on the rotating bracket.
[0009] The locking component includes a locking base and a locking bolt. The locking base is fixedly connected to the rotating bracket and is located on one side of the rotating bracket. The locking bolt is disposed on the rotating bracket and abuts against the rotating rod.
[0010] The protective component further includes a limiting frame, which is fixedly connected to the rotating bracket and located on the side of the rotating bracket near the protective cover.
[0011] The protective component further includes a limiting plate, which is fixedly connected to the rotating rod and located on the side of the rotating rod near the rotating bracket.
[0012] The protective component further includes a buffer pad, which is fixedly connected to the abutment frame and located on one side of the abutment frame.
[0013] The protective component also includes a transparent window, which is fixedly connected to the protective cover and located on one side of the protective cover.
[0014] The protective component also includes a handle, which is fixedly connected to the protective cover and located on one side of the protective cover.
[0015] The protective component also includes a rubber sleeve, which is fixedly connected to the handle and located on one side of the handle.
[0016] The protective assembly further includes an abutment plate and a telescopic member. The abutment plate is connected to the rotating bracket via the telescopic member and is located on the side of the rotating bracket closer to the protective cover plate. The telescopic member is disposed on the rotating bracket and connected to the abutment plate.
[0017] The telescopic component includes a fixed seat and a telescopic push rod. The fixed seat is fixedly connected to the rotating bracket and is located on one side of the rotating bracket. The telescopic push rod is disposed on the fixed seat and connected to the abutment plate, and is located on the side of the fixed seat close to the abutment plate.
[0018] This utility model discloses a calcium wire winding machine. The rotating bracket supports the rotation of the rotating rod, which in turn supports the rotation of the connecting bracket. The connecting bracket's rotation supports the flipping of the protective cover. Simultaneously, the abutment frame restrains the downward-flipping protective cover, ensuring that the cover shields the winding machine body without interfering with its normal operation. Furthermore, the protective cover prevents calcium wire from striking the operator's face or body when it breaks, thus avoiding any safety risks from broken calcium wire. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0020] Figure 1 This is a schematic diagram of the structure of the calcium wire winding machine according to the first embodiment of this utility model.
[0021] Figure 2 This is a schematic diagram of the structure of the protective component according to the first embodiment of this utility model.
[0022] Figure 3 This is a schematic diagram of the structure of the protective cover plate according to the first embodiment of this utility model.
[0023] In the diagram: 101-Base of the machine body, 102-Winding machine body, 103-Rotating bracket, 104-Rotating rod, 105-Connecting bracket, 106-Protective cover plate, 107-Abutting frame, 108-Limiting frame, 109-Limiting plate, 110-Buffer pad, 111-Transparent window, 112-Handle, 113-Rubber sleeve, 114-Abutting plate, 115-Fixed seat, 116-Telescopic push rod, 117-Locking base, 118-Locking bolt. Detailed Implementation
[0024] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0025] The first embodiment of this application is as follows:
[0026] Please see Figures 1 to 3 ,in Figure 1 This is a schematic diagram of the structure of the calcium wire winding machine according to the first embodiment of this utility model. Figure 2 This is a schematic diagram of the structure of the protective component according to the first embodiment of this utility model. Figure 3This is a schematic diagram of the structure of the protective cover plate according to the first embodiment of this utility model.
[0027] This utility model provides a calcium wire winding machine, including a base 101, a winding machine body 102, and a protective assembly. The protective assembly includes a rotating bracket 103, a rotating rod 104, a connecting bracket 105, a protective cover 106, an abutment frame 107, a locking component, a limiting frame 108, a limiting disc 109, a buffer pad 110, a transparent window 111, a handle 112, a rubber sleeve 113, an abutment plate 114, a telescopic component, a fixed base 115, and a telescopic push rod 116. The locking component includes a locking base 117 and a locking bolt 118. This solution addresses the problem of calcium wire breakage during operation in existing calcium wire winding machines, which can cause the broken wire to fly off and potentially strike the operator's face or body, posing a safety hazard. This solution can be used when it is necessary to shield the winding machine during operation.
[0028] In this embodiment, the winding machine body 102 is mounted on the machine base 101. The winding machine body 102 typically consists of a transmission system, a winding spindle, a wire laying mechanism, and a control system. The winding machine body 102 drives the winding spindle to rotate via the mechanical transmission system, while simultaneously cooperating with the wire laying mechanism to ensure that the calcium wire is evenly wound onto a specific spool according to predetermined rules and spacing. During the winding process, the machine precisely controls the movement trajectory of the calcium wire according to preset parameters, thereby completing a high-quality winding roll.
[0029] The rotating bracket 103 is fixedly connected to the winding machine body 102 and located on one side of the winding machine body 102. The rotating rod 104 is rotatably connected to the rotating bracket 103 and located on one side of the rotating bracket 103. The connecting bracket 105 is fixedly connected to the rotating rod 104 and located on one side of the rotating rod 104. The protective cover 106 is fixedly connected to the connecting bracket 105 and located on one side of the connecting bracket 105. The abutment bracket 107 is fixedly connected to the winding machine body 102 and located on the side of the winding machine body 102 near the protective cover 106. The locking member is disposed on the rotating bracket 103. There are two rotating brackets 103, which are welded to the winding machine body 102. A rotating rod 104 is rotatably connected to the corresponding two rotating brackets 103, providing support for the rotation of the rotating rod 104. A connecting bracket 105 is welded to the rotating rod 104, providing support for the rotation of the connecting bracket 105. A protective cover 106 is welded to the connecting bracket 105, providing support for the flipping of the protective cover 106 through the rotation of the connecting bracket 105. There are two abutting frames 107. 7 is welded to the winding machine body 102. The abutment frame 107 can abut and restrict the downward flipping of the protective cover 106, so that the protective cover 106 can cover the winding machine body 102 after flipping downward, without affecting the normal operation of the winding machine body 102. The locking member is set on the rotating bracket 103. The locking member can lock the rotation of the downward flipped protective cover 106, thereby preventing the winding machine body 102 from shaking and hitting the protective cover 106 and causing noise. Thus, the rotation of the rotating rod 104 can be continuously controlled by the rotating bracket 103. The rotating rod 104 supports the rotation of the connecting bracket 105, and the rotating bracket 105 supports the flipping of the protective cover 106. Simultaneously, the abutment frame 107 abuts and restricts the downward flipping of the protective cover 106, ensuring that the protective cover 106, after flipping downwards, can shield the winding machine body 102 without affecting its normal operation. Furthermore, the protective cover 106 protects against calcium wire breaking and striking the operator's face or body, thus preventing the broken calcium wire from endangering the operator's safety.
[0030] Secondly, the locking base 117 is fixedly connected to the rotating bracket 103 and located on one side of the rotating bracket 103; the locking bolt 118 is disposed on the rotating bracket 103 and abuts against the rotating rod 104. There are two locking bases 117, which are welded to the corresponding two rotating brackets 103. The locking base 117 has a threaded hole. There are two locking bolts 118, which are disposed in the corresponding two locking bases 117. By turning the locking bolt 118, the locking bolt 118 can abut against the rotating rod 104 of the rotating bracket 103. Thus, the abutment of the locking bolt 118 restricts the rotation and shaking of the protective cover 106 on the rotating rod 104 during operation, thereby avoiding the noise generated by the shaking of the protective cover 106 during operation.
[0031] Meanwhile, the limiting frame 108 is fixedly connected to the rotating bracket 103 and is located on the side of the rotating bracket 103 near the protective cover plate 106; the limiting disc 109 is fixedly connected to the rotating rod 104 and is located on the side of the rotating rod 104 near the rotating bracket 103; the buffer pad 110 is fixedly connected to the abutment frame 107 and is located on one side of the abutment frame 107; the transparent window 111 is fixedly connected to the protective cover plate 106 and is located on one side of the protective cover plate 106. The limiting frame 108 is welded to the rotating bracket 103, and the limiting frame 108 can limit the maximum rotation angle of the protective cover plate 106. There are two limiting discs 109, which are welded to both sides of the rotating rod 104. The limiting discs 109 can prevent the rotating rod 104 from coming out of the rotating bracket 103 when it rotates. There are two buffer pads 110, which are bonded to the corresponding two abutment frames 107. The buffer pads 110 can buffer the impact force when the protective cover 106 flips onto the abutment frame 107. The transparent window 111 is bonded to the protective cover 106. The transparent window 111 allows the operator to better observe the winding situation of the winding machine body 102 inside the protective cover 106.
[0032] In addition, the handle 112 is fixedly connected to the protective cover 106 and is located on one side of the protective cover 106; the rubber sleeve 113 is fixedly connected to the handle 112 and is located on one side of the handle 112. The handle 112 is welded to the protective cover 106. The handle 112 makes it easier for the operator to flip the protective cover 106. The rubber sleeve 113 is adhered to the handle 112. The rubber sleeve 113 can improve the comfort of the operator when holding the handle 112.
[0033] Finally, the abutment plate 114 is connected to the rotating bracket 103 via the telescopic member and is located on the side of the rotating bracket 103 near the protective cover plate 106; the telescopic member is disposed on the rotating bracket 103 and connected to the abutment plate 114; the fixed seat 115 is fixedly connected to the rotating bracket 103 and is located on one side of the rotating bracket 103; the telescopic push rod 116 is disposed on the fixed seat 115 and connected to the abutment plate 114, and is located on the side of the fixed seat 115 near the abutment plate 114. There are two abutment plates 114, and the two abutment plates 114 are connected to the rotating bracket 103 via the telescopic member. The telescopic member can drive the abutment plate 114 to rotate upward. The protective cover 106 is abutted against and cooperates with the limiting frame 108 to abut and clamp the protective cover 106 after it is flipped upward, thereby preventing the protective cover 106 from accidentally flipping over and causing collisions to the operator when loading and unloading materials on the winding machine body 102. There are two fixed seats 115, which are welded to the corresponding two rotating brackets 103. There are two telescopic push rods 116, which are set on the corresponding two fixed seats 115. The two abutting plates 114 are connected to the output ends of the corresponding two telescopic push rods 116. The abutting plates 114 can be moved by the driving output of the telescopic push rods 116.
[0034] When using the calcium wire winding machine of this embodiment, the rotating bracket 103 can connect and support the rotation of the rotating rod 104, the rotation of the rotating rod 104 can connect and support the rotation of the connecting bracket 105, and the rotation of the connecting bracket 105 can connect and support the flipping of the protective cover 106. At the same time, the abutting frame 107 abuts and restricts the downward flipping of the protective cover 106, so that the protective cover 106 can cover the winding machine body 102 after flipping downward, without affecting the normal operation of the winding machine body 102. Thus, the protective cover 106 protects against calcium wire from hitting the face or body of the operator when it breaks, thereby avoiding the personal safety of the operator when the broken calcium wire breaks.
[0035] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A calcium filament winding machine, comprising a machine base and a winding machine body, the winding machine body is arranged on the machine base and located on one side of the machine base, characterized in that, It also includes a protection assembly, The protection assembly includes a rotating support, a rotating rod, a connecting support, a protection cover plate, an abutment frame and a locking member, the rotating support is fixedly connected with the winding machine body and located on one side of the winding machine body, the rotating rod is rotatably connected with the rotating support and located on one side of the rotating support, the connecting support is fixedly connected with the rotating rod and located on one side of the rotating rod, the protection cover plate is fixedly connected with the connecting support and located on one side of the connecting support, the abutment frame is fixedly connected with the winding machine body and located on one side of the winding machine body close to the protection cover plate, and the locking member is arranged on the rotating support.
2. The calcium filament winding machine according to claim 1, characterized in that, The locking member includes a locking base and a locking bolt, the locking base is fixedly connected with the rotating support and located on one side of the rotating support; the locking bolt is arranged on the rotating support and abuts against the rotating rod.
3. The calcium filament winding machine according to claim 1, characterized in that, The protection assembly further includes a limiting frame, the limiting frame is fixedly connected with the rotating support and located on one side of the rotating support close to the protection cover plate.
4. The calcium filament winding machine according to claim 1, characterized in that, The protection assembly further includes a limiting disc, the limiting disc is fixedly connected with the rotating rod and located on one side of the rotating rod close to the rotating support.
5. The calcium filament winding machine according to claim 1, characterized in that, The protection assembly further includes a buffer pad, the buffer pad is fixedly connected with the abutment frame and located on one side of the abutment frame.
6. The calcium filament winding machine according to claim 1, characterized in that, The protection assembly further includes a transparent window, the transparent window is fixedly connected with the protection cover plate and located on one side of the protection cover plate.
7. The calcium filament winding machine according to claim 1, characterized in that, The protection assembly further includes a handle, the handle is fixedly connected with the protection cover plate and located on one side of the protection cover plate.
8. The calcium filament winding machine according to claim 7, characterized in that, The protection assembly further includes a rubber sleeve, the rubber sleeve is fixedly connected with the handle and located on one side of the handle.
9. The calcium filament winding machine according to claim 1, characterized in that, The protection assembly further includes an abutment plate and an extension member, the abutment plate is connected with the rotating support through the extension member and located on one side of the rotating support close to the protection cover plate; the extension member is arranged on the rotating support and connected with the abutment plate.
10. The calcium filament winding machine according to claim 9, characterized in that, The telescopic member comprises a fixed seat and a telescopic push rod, the fixed seat is fixedly connected with the rotating support and located at one side of the rotating support; the telescopic push rod is arranged on the fixed seat and connected with the abutting plate and located at the side of the fixed seat close to the abutting plate.