Electrolytic polishing device
By introducing an exhaust component and a purification and return mechanism into the electrolytic polishing device, the problem of harmful gas volatilization from the electrolyte is solved, gas purification and uniform mixing of the electrolyte are achieved, thus improving polishing quality and safety.
Patent Information
- Application Number
- CN202520488933.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-20
AI Technical Summary
During the polishing process, existing electropolishing equipment releases harmful gases and vapors from the electrolyte, affecting the health of workers.
An electrolytic polishing device with an exhaust component and a purification and return mechanism was designed. Harmful gases are purified through an exhaust port, an exhaust main pipe, a purification box, and an adsorption material. The purified gas is then transported back into the electrolytic cell to promote uniform mixing of the electrolyte.
It effectively purifies harmful gases, protects the health of workers, improves the mixing uniformity of the electrolyte, and enhances the polishing effect.
Smart Images

Figure CN223921625U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electropolishing technology, and in particular to an electropolishing device. Background Technology
[0002] Stainless steel electrolytic polishing uses the workpiece as the anode and an insoluble metal as the cathode, with both electrodes simultaneously immersed in an electrolytic tank. Direct current is applied to produce selective anodic dissolution, gradually smoothing the workpiece surface and increasing its gloss. However, due to the temperature inconsistency between the bottom and top layers of the static electrolytic water, the polishing degree on both sides is incorrect, resulting in uneven polishing.
[0003] Publication No. CN219547147U discloses an electrolytic polishing device for uniform processing, including a polishing tank and a rotatable polishing device. The rotatable polishing device is arranged on the upper outer wall of the polishing tank near the front and rear sides. The rotatable polishing device includes a rotating shaft, a fixed head, a support rod, and a turntable. The fixed head is arranged at the rear edge of the upper outer wall of the polishing tank, and the support rod is arranged at the front end of the fixed head. The turntable is arranged in the middle position of the support rod, and the rotating shaft is arranged downward through the middle position of the upper part of the turntable. The rotating shaft can be fixed and rotated through the turntable. After the rotatable polishing device is installed, when polishing the parts hanging on the hanging rod, it drives the polishing parts to rotate in the electrolytic tank, thereby reducing the temperature difference between the upper and lower layers of the electrolytic polishing water. When the parts rotate in the electrolytic polishing tank, the water-receiving area of the parts can be increased, making the polishing more uniform.
[0004] The aforementioned device requires manual operation by a worker to rotate the hanging rack using a crank handle. However, during the polishing process of the workpieces on the rack, the electrolyte may release harmful gases and vapors, which could easily affect the health of the workers. Therefore, there is a need for an electrolytic polishing device. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies where, during the polishing of workpieces on hanging racks, the electrolyte may release harmful gases and vapors that could easily affect the health of workers. Therefore, this invention proposes an electrolytic polishing device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An electropolishing apparatus, comprising
[0008] The polishing cabinet has an electrolytic cell on one side and a purification chamber on the other side.
[0009] An installation slot is provided at the top of the electrolytic cell, and an air extraction component is installed inside the installation slot;
[0010] The purification chamber is equipped with a purification return gas mechanism;
[0011] The extraction assembly includes a connecting main pipe fixedly installed in the installation slot. A pair of extraction main pipes are fixedly installed in the installation slot. Both of the extraction main pipes are connected to the connecting main pipe. Several extraction holes are evenly spaced on one side of the pair of extraction main pipes near the center of the electrolytic cell.
[0012] It is used to absorb the gas generated during the electrolysis process. The gas generated during the electrolysis process enters the main exhaust pipe through several exhaust holes, and the gas is concentrated in the connecting main pipe.
[0013] Preferably, the purification return mechanism includes a purification box fixedly installed in the purification chamber, an exhaust pipe connected to the center of the top of the purification box, the end of the exhaust pipe connected to the main pipe, an air supply pipe connected to the center of the bottom of the purification box, an exhaust pump fixedly installed at the bottom of the purification chamber, the end of the air supply pipe connected to the exhaust pump, and an air guide pipe connected to the exhaust pump.
[0014] A main gas outlet pipe is fixedly installed at the bottom of the electrolytic cell. Several gas outlet branch pipes are evenly connected to the main gas outlet pipe at equal intervals. Several gas outlet holes are evenly opened at equal intervals on the side of the gas outlet branch pipe near the bottom of the electrolytic cell.
[0015] Used to transport purified gas to the electrolytic cell, the gas pump is started, and the gas in the main pipe is transported to the purification box through the gas extraction pipe, and then to the main gas outlet through the gas delivery pipe and the gas guide pipe. The gas enters the bottom of the electrolytic cell through the gas outlet branch pipe and the gas outlet hole. The gas disturbs the electrolyte in the electrolytic cell, making the electrolyte mix more evenly.
[0016] Preferably, a pair of fixed inclined plates are fixedly installed inside the purification box, which divides the purification box into several adsorption chambers. Several first air passage holes are evenly and equidistantly opened at the lower end of the upper fixed inclined plate, and several second air passage holes are evenly and equidistantly opened at the upper end of the lower fixed inclined plate. The several adsorption chambers are filled with adsorption material.
[0017] The first and second air passages connect several adsorption chambers, the suction pipe connects to the uppermost adsorption chamber, and the gas delivery pipe connects to the lowermost adsorption chamber.
[0018] Used to purify the gas in the main pipe, the gas enters the adsorption chamber and the adsorption material purifies the gas. The first and second gas passages allow the gas to be connected in several adsorption chambers, which facilitates the purification of the gas.
[0019] Preferably, a sealed door is rotatably installed at the top of the electrolytic cell, a rotating door is rotatably installed on the outer wall of the purification chamber, and several electric heating tubes are fixedly installed inside the electrolytic cell, with the several electric heating tubes positioned above the main gas outlet pipe.
[0020] Used to heat the electrolyte in an electrolytic cell.
[0021] Preferably, several sets of fixing frames are symmetrically fixedly installed on the top of the inner sidewall of the electrolytic cell, and an anode rod is arranged between a pair of fixing frames, with an installation frame suspended on the anode rod.
[0022] This utility model has the following beneficial effects:
[0023] By setting up an extraction assembly and a purification and return mechanism, the gas generated during electrolysis enters the main extraction pipe through several extraction holes. The gas is concentrated in the connecting pipe. When the extraction pump is started, the gas in the connecting pipe is transported to the purification chamber through the extraction pipe. The gas then enters the adsorption chamber, where the adsorption material purifies the gas. The first and second gas passages connect the gas in several adsorption chambers, facilitating the purification process. The gas is then transported to the outlet main pipe through the gas delivery pipe and the gas guide pipe. Finally, the gas enters the bottom of the electrolytic cell through the outlet branch pipe and the outlet hole. The gas agitates the electrolyte in the electrolytic cell, making the electrolyte mixture more uniform. Attached Figure Description
[0024] Figure 1 This is a three-dimensional structural diagram of the electrolytic polishing device proposed in this utility model;
[0025] Figure 2 This is a schematic diagram of the unfolded structure of the electrolytic polishing device proposed in this utility model;
[0026] Figure 3 This is a schematic diagram of the internal structure of the electrolytic polishing device proposed in this utility model;
[0027] Figure 4 This is a schematic diagram of the purification and return gas mechanism of this utility model;
[0028] Figure 5 This is a cross-sectional structural diagram of the purification box of this utility model.
[0029] In the diagram: 1. Polishing cabinet; 2. Electrolytic cell; 3. Purification chamber; 4. Mounting slot; 5. Exhaust assembly; 51. Connecting main pipe; 52. Exhaust main pipe; 53. Exhaust port; 6. Purification return mechanism; 61. Purification box; 611. Fixed inclined plate; 612. Adsorption chamber; 613. First air passage; 614. Second air passage; 615. Adsorption material; 62. Exhaust pipe; 63. Gas delivery pipe; 64. Exhaust pump; 65. Gas guide pipe; 66. Exhaust main pipe; 67. Exhaust branch pipe; 68. Exhaust port; 7. Sealed door; 8. Rotating door; 9. Electric heating element; 10. Fixing frame; 11. Anode rod; 12. Mounting frame. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0031] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] Reference Figure 1-5 An electrolytic polishing device includes a polishing cabinet 1, an electrolytic cell 2 on one side of the polishing cabinet 1, a purification chamber 3 on the other side of the polishing cabinet 1, an installation groove 4 at the top of the electrolytic cell 2, an air extraction component 5 in the installation groove 4, and a purification return mechanism 6 in the purification chamber 3.
[0033] The air extraction assembly 5 includes a connecting main pipe 51 fixedly installed in the mounting groove 4. A pair of air extraction main pipes 52 are fixedly installed in the mounting groove 4. Both of the pair of air extraction main pipes 52 are connected to the connecting main pipe 51. A number of air extraction holes 53 are evenly spaced on one side of the pair of air extraction main pipes 52 near the center of the electrolytic cell 2.
[0034] The purification return gas mechanism 6 includes a purification box 61 fixedly installed in the purification chamber 3. A suction pipe 62 is connected to the center of the top of the purification box 61. The end of the suction pipe 62 is connected to the main pipe 51. A gas supply pipe 63 is connected to the center of the bottom of the purification box 61. A suction pump 64 is fixedly installed at the bottom of the purification chamber 3. The end of the gas supply pipe 63 is connected to the suction pump 64. The suction pump 64 is connected to a guide pipe 65.
[0035] A main gas outlet pipe 66 is fixedly installed at the bottom of the electrolytic cell 2. The main gas outlet pipe 66 is connected to several gas outlet branch pipes 67 at equal intervals. Several gas outlet holes 68 are evenly opened at equal intervals on the side of the gas outlet branch pipes 67 near the bottom of the electrolytic cell 2.
[0036] A pair of fixed inclined plates 611 are fixedly installed inside the purification box 61. The pair of fixed inclined plates 611 divide the purification box 61 into several adsorption chambers 612. Several first air passage holes 613 are evenly and equidistantly opened at the lower end of the upper fixed inclined plate 611, and several second air passage holes 614 are evenly and equidistantly opened at the upper end of the lower fixed inclined plate 611. The several adsorption chambers 612 are filled with adsorption material 615.
[0037] The first air passage 613 and the second air passage 614 connect several adsorption chambers 612, the suction pipe 62 is connected to the uppermost adsorption chamber 612, and the gas delivery pipe 63 is connected to the lowermost adsorption chamber 612.
[0038] A sealed door 7 is rotatably installed at the top of the electrolytic cell 2, and a rotating door 8 is rotatably installed on the outer wall of the purification chamber 3. Several electric heating tubes 9 are fixedly installed inside the electrolytic cell 2, and the several electric heating tubes 9 are located above the gas outlet main pipe 66.
[0039] Several sets of fixing frames 10 are symmetrically fixed at the top of the inner side wall of the electrolytic cell 2. An anode rod 11 is arranged between a pair of fixing frames 10, and an installation frame 12 is suspended on the anode rod 11.
[0040] In this invention, the gas generated during electrolysis enters the main exhaust pipe 52 through several exhaust holes 53, and the gas is concentrated in the connecting pipe 51. The exhaust pump 64 is started, and the gas in the connecting pipe 51 is transported to the purification box 61 through the exhaust pipe 62. The gas enters the adsorption chamber 612 through the exhaust pipe 62, and the adsorption material 615 purifies the gas. The first exhaust hole 613 and the second exhaust hole 614 make the gas connected in several adsorption chambers 612, which facilitates the purification of the gas. Then, it is transported to the exhaust pipe 66 through the gas delivery pipe 63 and the gas guide pipe 65, and enters the bottom of the electrolytic cell 2 through the exhaust branch pipe 67 and the exhaust hole 68. The gas disturbs the electrolyte in the electrolytic cell 2, making the electrolyte more uniformly mixed. Several electric heating tubes 9 heat the electrolyte in the electrolytic cell 2.
[0041] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. An electrochemical polishing apparatus characterized by comprising: Comprising The polishing cabinet body is provided with an electrolytic cell on one side and a purification cavity on the other side. The electrolytic cell is provided with a mounting groove at the top end, and an air extraction assembly is arranged in the mounting groove. The purification cavity is provided with a purification gas return mechanism. The air extraction assembly comprises a communication main pipe fixedly installed in the mounting groove, a pair of air extraction main pipes fixedly installed in the mounting groove, and a plurality of air extraction holes equally and uniformly arranged on one side of the electrolytic cell close to the center of the electrolytic cell.
2. The electrolytic polishing apparatus of claim 1, wherein: The purification gas return mechanism comprises a purification box fixedly installed in the purification cavity, an air extraction pipe communicated with the communication main pipe at the end of the air extraction pipe, a gas conveying pipe communicated with the air extraction pump at the end of the gas conveying pipe, and a gas guide pipe communicated with the air extraction pump.
3. The electrolytic polishing apparatus of claim 2, wherein: The electrolytic cell is provided with an air outlet main pipe fixedly installed at the bottom end, a plurality of air outlet branch pipes equally and uniformly communicated with the air outlet main pipe, and a plurality of air outlet holes equally and uniformly arranged on one side of the electrolytic cell close to the bottom end of the electrolytic cell.
4. The electrolytic polishing apparatus of claim 2, wherein: The purification box is provided with a pair of fixed inclined plates fixedly installed therein, a plurality of adsorption cavities divided by the pair of fixed inclined plates, a plurality of first air passing holes equally and uniformly arranged on the lower end of the upper fixed inclined plate, a plurality of second air passing holes equally and uniformly arranged on the upper end of the lower fixed inclined plate, and an adsorption material filled in the plurality of adsorption cavities.
5. The electrolytic polishing apparatus of claim 4, wherein: The first air passing hole and the second air passing hole are communicated with the plurality of adsorption cavities, the air extraction pipe is communicated with the uppermost adsorption cavity, and the gas conveying pipe is communicated with the lowermost adsorption cavity.
6. The electrolytic polishing apparatus of claim 3, wherein: The electrolytic cell is provided with a sealed box door rotatably installed at the top end, a rotating box door rotatably installed on the outer side wall of the purification cavity, a plurality of electric heating pipes fixedly installed in the electrolytic cell, and the plurality of electric heating pipes arranged above the air outlet main pipe.
7. The electrolytic polishing apparatus of claim 1, wherein: The electrolytic cell is provided with a plurality of groups of fixed frames fixedly installed on the inner side wall at the top end, an anode rod arranged between a pair of fixed frames, and a mounting frame hung on the anode rod.
Citation Information
Patent Citations
Electrolytic polishing device with uniform treatment function
CN219547147U