Bucket tooth structure convenient to disassemble and assemble
By using a plug-in connection method consisting of toothed parts, fixed parts, insert rods, and plug-in parts, the problem of complex connections during the replacement of bucket wheel excavator teeth is solved, enabling convenient disassembly and assembly as well as a stable connection, thereby improving work efficiency and equipment reliability.
Patent Information
- Application Number
- CN202520536667.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-26
AI Technical Summary
The existing bucket wheel excavator tooth structure has problems such as complicated connection and cumbersome disassembly when replacing it, resulting in high replacement difficulty, high cost and long equipment operation time.
It adopts a plug-in connection method between the toothed part, the fixing part, the plug rod and the plug-in part. The toothed part is fixed by plugging in, which simplifies the disassembly and assembly process. Only the damaged toothed part needs to be replaced.
It enables convenient assembly and disassembly, reduces equipment downtime, lowers maintenance costs, improves work efficiency, and ensures the stability of the connection and the reliability of excavation.
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Figure CN223922289U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a bucket wheel excavator bucket technical field, specifically, relates to a bucket tooth structure convenient to dismount. BACKGROUND
[0002] The bucket wheel excavator is a large bulk material handling equipment, which is widely used in mining, port, power and other industries. The tooth of the bucket wheel excavator is a component directly contacting with the material and performing digging and grabbing operation. During long-term use, the tooth is easily damaged due to impact and abrasion of the material. Once the tooth is damaged, it needs to be replaced in time to ensure normal operation efficiency and digging performance of the bucket wheel excavator.
[0003] However, the existing tooth structure of the bucket wheel excavator has many inconveniences during replacement, such as complex connection mode of the tooth and the bucket body, a large number of bolts, nuts and other connecting pieces are needed, the dismounting and mounting process is complicated, time and manpower are wasted, and the entire bucket needs to be dismounted from the equipment during replacement of part of the tooth structure, which further increases the difficulty and cost of replacement and seriously affects the normal operation time of the equipment. SUMMARY
[0004] The utility model aims at solving the problems in the background art, and further provides a bucket tooth structure convenient to dismount.
[0005] The utility model solves the technical problems by adopting the technical scheme of:
[0006] A bucket tooth structure convenient to dismount, comprising a tooth part, a fixed part, a plug rod and a plug-in part; the tooth part is inserted into the fixed part welded on the bucket from the front part, and is inserted into the plug rod inserted into the fixed part from the side part, and the end part of the plug rod extends to the outside of the fixed part and is inserted into the plug-in part to fix the position of the tooth part.
[0007] The tooth part further comprises a tooth body and a plug column, the end part of the tooth body is welded with the plug column, and a through hole for inserting the plug rod is formed in the plug column.
[0008] The tooth body of the plug column is in contact with the end face of the fixed part after being inserted into the fixed part.
[0009] The fixed part further comprises a fixed shell, a spring one, a movable seat and a limiting ring, the fixed shell is welded on the bucket and a through hole for inserting the plug rod is formed in the side part thereof, the movable seat is slidably arranged in the fixed shell and connected with the spring one in the fixed shell, and the limiting ring is fixedly arranged behind the movable seat, so that the through hole and the through hole are coaxial when the plug column is inserted into the fixed shell and the movable seat is in contact with the limiting ring.
[0010] Further, the insertion post and the fixed shell are in rectangular structure.
[0011] Further, the insertion post passes through the through hole and the through hole and extends to the outside of the fixed shell, and the end of the insertion post is provided with an insertion hole for inserting the plug-in part.
[0012] Further, the plug-in part comprises an inner hole seat, an insertion shaft, a stop seat and a spring two; the inner hole seat is welded on the side of the fixed shell, and an insertion shaft for inserting the insertion hole is movably arranged in the inner hole seat, the stop seat is welded on the insertion shaft, and the spring two is arranged outside the insertion shaft between the stop seat and the inner hole seat.
[0013] Further, the plug-in part is a split pin inserted into the insertion hole.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] 1、The utility model discloses convenient disassembly and assembly: the tooth part, the fixed part, the insertion rod and the plug-in part adopt the insertion mode connection between, when the tooth wears or is damaged in the use process, do not need to maintain or replace the whole excavator, only need to replace the damaged tooth alone, because convenient disassembly and assembly can be quickly replaced, reduce the equipment downtime, improve work efficiency, also reduce the maintenance cost.
[0016] 2、The utility model discloses high structural stability: through the mutual cooperation between the tooth part, the fixed part, the insertion rod and the plug-in part, form a stable connection structure, in the process of excavation, can effectively bear the action of various forces, including the excavation force, impact force and the like, guarantee that the tooth does not easily loosen or fall off, thereby improve the working reliability and stability of the excavator. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the external structure schematic diagram of the utility model;
[0018] Figure 2 It is the installation schematic diagram of the utility model;
[0019] Figure 3 It is the internal structure schematic diagram of the utility model;
[0020] Figure 4 It is Figure 3 It is the local enlarged schematic diagram of A;
[0021] Figure 5 It is the installation schematic diagram of the plug-in part being the split pin;
[0022] The components are as follows: 1. Toothed part; 11. Toothed body; 12. Insert post; 121. Through hole; 2. Fixing part; 21. Fixing shell; 211. Through hole; 22. Spring one; 23. Movable seat; 24. Limiting ring; 3. Insert rod; 31. Insert hole; 4. Insertion part; 41. Inner hole seat; 42. Insert shaft; 43. Abutment seat; 44. Spring two; 45. Cotter pin. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. The present utility model will be further described with reference to the accompanying drawings and embodiments:
[0024] See attached document Figure 1 - Appendix Figure 4 As shown, a bucket tooth structure that is easy to assemble and disassemble includes a tooth part 1, a fixing part 2, a plug rod 3, and a plug-in part 4; wherein, the tooth part 1 is inserted into the fixing part 2 welded to the bucket from the front, and is inserted into the fixing part 2 from the side, and the end of the plug rod 3 extends to the outside of the fixing part 2 and is inserted into the plug-in part 4, thereby fixing the position of the tooth part 1.
[0025] In the specific implementation of this utility model, the toothed part 1 is the part that directly contacts and applies pressure to the object being excavated. It is inserted from the front into the fixing part 2 welded to the bucket, thus initially determining the position of the toothed part on the bucket and providing a foundation for subsequent fixing. Subsequently, the insert rod 3 is inserted from the side into the fixing part 2 and engages with the toothed part 1. This step fixes the toothed part 1, preventing it from moving or shaking in the front-to-back direction during excavation. The insert rod 3 also plays a role in lateral fixation, connecting the toothed part 1 and the fixing part 2 more tightly together. Finally, the insert part 4 is inserted into the end of the insert rod 3 that extends to the side of the fixing part 2 to lock the insert rod 3, preventing it from loosening or coming out during use. In this way, a stable connection structure is formed, allowing the toothed part 1 to be firmly fixed to the bucket and withstand various forces during the excavation process.
[0026] For the above scheme, please refer to the appendix. Figure 4 As shown, the tooth part 1 includes a tooth body 11 and a post 12; the end of the tooth body 11 is welded to the post 12, the post 12 has a rectangular structure and a through hole 121 for inserting the rod 3, and after the post 12 is inserted into the fixing part 2, the tooth body 11 contacts the end face of the fixing part 2.
[0027] In this design, the tooth body 11 is the part that directly participates in the excavation work. Its end is welded to the insert post 12 to form a whole. This connection method ensures that when the tooth body 11 is subjected to huge pressure and impact during operation, the insert post 12 inserts into the fixing part 2, so that the tooth body 11 can be accurately positioned on the bucket as required. Furthermore, the cooperation between the insert post 12 and the fixing part 2 restricts the movement of the tooth in all directions, allowing it to function only in the excavation direction. At the same time, the tooth body 11 contacts the end face of the fixing part 2, which not only further restricts the axial movement of the tooth body 11, but also allows the excavation force to be effectively transmitted to the fixing part 2 and the bucket through the tooth body 11, ensuring the efficiency of force transmission. The through hole 121 opened on the insert post 12 is used to insert the insert rod 3. After the insert rod 3 is inserted, the insert post 12 and the fixing part 2 are locked in the lateral direction to prevent the tooth from being displaced due to lateral force during excavation.
[0028] For the above scheme, please refer to the appendix. Figure 4 As shown, the fixing part 2 includes a fixing shell 21, a spring 22, a movable seat 23, and a limiting ring 24. The fixing shell 21 has a rectangular structure and is welded to the bucket. A through hole 211 for inserting the insertion rod 3 is opened on its side. The through hole 211 is connected to the movable seat 23, which is slidably disposed in the fixing shell 21, through the spring 22. A limiting ring 24 is fixedly disposed behind the movable seat 23 so that when the insertion rod 12 is inserted into the fixing shell 21 and the movable seat 23 abuts against the limiting ring 24, the through hole 211 and the through hole 121 are coaxial.
[0029] In this design, the fixed shell 21 is welded to the bucket, providing a stable installation base for the entire fixed part 2 and ensuring a firm connection with the bucket. Spring 22 is connected between the fixed shell 21 and the movable seat 23. The movable seat 23 can slide inside the fixed shell 21. When there is no external force, spring 22 is in its natural state or has a certain preload. When the insert 12 is inserted into the fixed shell 21, the insert 12 will push the movable seat 23 to move backward until the movable seat 23 abuts against the limiting ring 24. At this time, the through hole 211 and the through hole 121 on the insert 12 are coaxial, which allows the insertion rod 3 to be inserted and the teeth to be fixed. In this state, spring 22 is compressed, and the elastic force of spring 22 will generate a reaction force, so that the movable seat 23 always has a forward tendency, thus tightly abutting against the insert 12 and providing a stable support force for the insert 12, ensuring that the teeth will not be affected by shaking during operation.
[0030] For the above scheme, please refer to the appendix. Figure 4 As shown, the insertion rod 3 passes through the through hole 211 and the through hole 121 and extends to the outside of the fixing shell 21, and the end of the insertion rod 3 is provided with an insertion hole 31 for inserting the plug part 4.
[0031] In this design, the insertion rod 3 passes through the through hole 211 and the through hole 121, which allows the insertion rod 3 to be accurately positioned and connected on the fixed shell 21. This ensures that the insertion rod 3 can only be inserted along a specific path, guaranteeing the accuracy of the installation position of the insertion rod 3. This provides a basis for subsequent cooperation with the plug-in part 4. When the insertion rod 3 extends to the outside of the fixed shell 21, it can be easily docked with the external plug-in part 4.
[0032] For the above scheme, please refer to the appendix. Figure 4 As shown, in one embodiment, the insertion part includes an inner hole seat, a insertion shaft, a stop seat, and a second spring; the inner hole seat is welded to the side of the fixed shell and the insertion shaft for insertion into the insertion hole is movably disposed therein, the stop seat is welded on the insertion shaft, and a second spring is provided between the stop seat and the inner hole seat and sleeved on the outside of the insertion shaft, so that when the insertion shaft is pulled back, the second spring can give the stop seat a reaction force.
[0033] In this design, the inner hole seat is welded to the side of the fixed shell, providing a fixed support point for the entire insertion part and ensuring a stable connection between the insertion part and the fixed shell. When the insertion shaft is pulled back, the second spring is compressed, and the second spring will generate a reaction force to try to restore the insertion shaft to its initial position. This reaction force allows the insertion shaft to automatically reset when no external force is applied, ensuring that the insertion shaft can be accurately inserted into the insertion hole of the insertion rod again, thereby fixing the insertion rod.
[0034] For the above scheme, please refer to the appendix. Figure 5 As shown, in another embodiment, the insert part is a cotter pin, which is inserted into the socket.
[0035] In this design, the size and shape of the cotter pin are designed to match the socket, allowing it to be smoothly inserted into the socket. When the cotter pin is inserted into the socket, due to its structural characteristics, it will form a certain fastening force in the socket, thereby connecting and fixing the plug rod with other related components, preventing relative movement or separation between them.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A bucket tooth structure that is easy to assemble and disassemble, characterized in that: It includes a toothed part (1), a fixing part (2), a plug (3), and a plug-in part (4); The toothed part (1) is inserted from the front into the fixing part (2) welded on the bucket, and is connected to the insert rod (3) inserted from the side into the fixing part (2). The end of the insert rod (3) extends to the outside of the fixing part (2) and is connected to the insert part (4) to fix the position of the toothed part (1).
2. The bucket tooth structure for easy assembly and disassembly according to claim 1, characterized in that: The tooth portion (1) includes a tooth body (11) and a post (12); The end of the tooth body (11) is welded to the insert post (12), and the insert post (12) has a through hole (121) for inserting the insert rod (3).
3. The bucket tooth structure for easy assembly and disassembly according to claim 2, characterized in that: The insert (12) is inserted into the fixing part (2) and then the tooth body (11) contacts the end face of the fixing part (2).
4. The bucket tooth structure for easy assembly and disassembly according to claim 3, characterized in that: The fixing part (2) includes a fixing shell (21), a spring (22), a movable seat (23), and a limiting ring (24); The fixed shell (21) is welded onto the bucket and has a through hole (211) on its side for inserting the insert rod (3). The through hole (211) is connected to the movable seat (23) which is slidably disposed in the fixed shell (21) by a spring (22). A limit ring (24) is fixedly disposed behind the movable seat (23) so that when the insert rod (12) is inserted into the fixed shell (21) and the movable seat (23) abuts against the limit ring (24), the through hole (211) and the through hole (121) are coaxial.
5. The bucket tooth structure for easy assembly and disassembly according to claim 4, characterized in that: Both the insert (12) and the fixing shell (21) are rectangular structures.
6. The bucket tooth structure for easy assembly and disassembly according to claim 5, characterized in that: The insertion rod (3) passes through the through hole (211) and the through hole (121) and extends to the outside of the fixed shell (21), and the end of the insertion rod (3) is provided with an insertion hole (31) for inserting the plug part (4).
7. The bucket tooth structure for easy assembly and disassembly according to claim 6, characterized in that: The insert part (4) includes an inner hole seat (41), a insert shaft (42), a stop seat (43), and a second spring (44); The inner hole seat (41) is welded to the side of the fixed shell (21) and a plug shaft (42) for inserting into the plug hole (31) is movably arranged inside it. A stop (43) is welded on the plug shaft (42), and a spring (44) is sleeved on the outside of the plug shaft (42) between the stop (43) and the inner hole seat (41).
8. The bucket tooth structure for easy assembly and disassembly according to claim 6, characterized in that: The plug part (4) is a cotter pin (45), which is inserted into the socket (31).