Large-flow air compression exhaust valve with novel structure
By improving the structure of the valve body and valve cover of the air compressor exhaust valve, as well as the design of the inner and outer fixed columns and valve ring assembly, the problem of structural instability was solved, stability and exhaust efficiency were improved, and production costs were reduced.
Patent Information
- Application Number
- CN202520221511.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-12
AI Technical Summary
The existing air compressor exhaust valve has an unstable structure, leading to unstable operation.
The design incorporates a valve body and valve cover structure, inner and outer fixed columns, and valve ring assembly, combined with exhaust grooves and sealing gaskets to enhance structural stability and exhaust efficiency.
It improves structural stability and exhaust efficiency, and reduces production costs.
Smart Images

Figure CN223923969U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of air compressors and their supporting components, and relates to a novel high-flow air compressor exhaust valve. Background Technology
[0002] An air compressor valve is a valve device used to control and regulate the flow, pressure, and direction of gas in a compressed air system.
[0003] Chinese patent publication number CN209510587U discloses an air compressor exhaust valve, including a valve plate, a wear-resistant plate, a valve disc, and a lift limiter; the valve plate, valve disc, and lift limiter are connected in sequence, and the wear-resistant plate is disposed between the valve plate and the valve disc; both the wear-resistant plate and the lift limiter are made of special engineering plastics, and the valve plate has an annular groove in the middle of its end face, with several exhaust holes at the bottom of the annular groove; the wear-resistant plate is annular and embedded in the annular groove, and has several through holes corresponding to the positions of the exhaust holes; the shape of the valve disc corresponds to the position of the exhaust holes.
[0004] The patent provides an air compressor exhaust valve that uses a specific material to improve the noise reduction properties of the air compressor exhaust valve. However, the air compressor exhaust valve with this structure does not have a stable structure, which can easily lead to instability during actual use. Utility Model Content
[0005] The purpose of this invention is to address the aforementioned problems in the existing technology by providing a novel high-flow-rate air pressure exhaust valve.
[0006] The objective of this utility model can be achieved through the following technical solution: A novel high-flow-rate air compressor exhaust valve includes a valve body and a valve cover. The lower end of the valve cover is fixedly connected to the upper end of the valve body. A valve ring assembly is provided inside the valve body and the valve cover. The valve ring assembly includes a large valve ring, a middle valve ring, and a small valve ring. Several through exhaust holes are opened on the end face of the valve cover. A bolt hole is opened at the center of the end face of the valve cover. An inner fixed post and an outer fixed post are formed inside the valve body. Several through exhaust grooves arranged in a ring array are opened on the bottom end face of the valve body. The exhaust grooves include a first exhaust groove, a second exhaust groove, a third exhaust groove, and a fourth exhaust groove. A fixed cylinder is formed at the center of the valve body. A threaded hole is opened inside the fixed cylinder. Fastening bolts are fixed through the bolt hole and the threaded hole. The large valve ring is installed between the inner wall of the valve body and the outer fixed post. The middle valve ring is installed between the outer fixed post and the inner fixed post. The small valve ring is installed between the inner fixed post and the fixed cylinder.
[0007] In the above-mentioned novel high-flow air pressure exhaust valve, an inner sealing gasket is provided on the top surface of the fixed cylinder, and an outer sealing gasket is provided on the outer end surface of the valve body.
[0008] In the above-mentioned novel high-flow air pressure exhaust valve, the exhaust groove assembly forms a first ring, a second ring, and a third ring at the bottom of the valve body. The large valve ring is fitted and fixed to the first ring, the middle valve ring is fitted and fixed to the second ring, and the small valve ring is fitted and fixed to the third ring.
[0009] In the above-mentioned novel high-flow air pressure exhaust valve, the first exhaust groove is located between the inner wall of the valve body and the first ring body, the second exhaust groove is located between the first ring body and the second ring body, the third exhaust groove is located between the second ring body and the third ring body, and the fourth exhaust groove is located between the third ring body and the fixed cylinder.
[0010] In the aforementioned novel high-flow air pressure exhaust valve, the inner and outer fixed columns are generally rectangular, and the inner surfaces of the inner and outer fixed columns are annular.
[0011] Compared with the prior art, the novel high-flow air compressor exhaust valve provided by this utility model has the following beneficial effects: 1. Through the structural arrangement of the outer and inner fixed columns, the large valve ring, the middle valve ring, and the small valve ring can obtain effective fixed support during actual installation, thereby improving the structural stability of this utility model; 2. Through the several exhaust holes on the valve cover and the exhaust groove group on the valve body, the exhaust efficiency of this utility model is effectively enhanced, and this utility model has a compact structure, low production cost, and strong practicality. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0013] Figure 2 This is a schematic diagram of the exploded structure of this utility model;
[0014] Figure 3 This is a schematic diagram of the valve body structure.
[0015] In the diagram: 1. Valve body; 11. Inner fixed post; 12. Outer fixed post; 13. Exhaust groove assembly; 131. First exhaust groove; 132. Second exhaust groove; 133. Third exhaust groove; 134. Fourth exhaust groove; 14. Fixed cylinder; 141. Threaded hole; 15. First ring body; 16. Second ring body; 17. Third ring body; 2. Valve cover; 21. Exhaust hole; 22. Bolt hole; 3. Valve ring assembly; 31. Large valve ring; 32. Middle valve ring; 33. Small valve ring; 4. Fastening bolt; 5. Inner sealing gasket; 6. Outer sealing gasket. Detailed Implementation
[0016] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0017] like Figures 1 to 3 As shown, this embodiment includes a valve body 1, a valve cover 2, and a valve ring assembly 3. The lower end of the valve cover 2 is fixedly connected to the upper end of the valve body 1. The valve ring assembly 3 is installed inside the valve body 1 and the valve cover 2. The valve ring assembly 3 includes a large valve ring 31, a medium valve ring 32, and a small valve ring 33. Several through-holes vent 21 are opened on the end face of the valve cover 2, and a bolt hole 22 is opened at the center of the end face of the valve cover 2. An inner fixing post 11 and an outer fixing post 12 are formed inside the valve body 1. A fixing cylinder 14 is formed at the center of the inside of the valve body 1, and a threaded hole is opened inside the fixing cylinder 14. 141. Fastening bolts 4 are fixed through bolt holes 22 and threaded holes 141. Large valve ring 31 is installed between the inner wall of valve body 1 and outer fixed post 12. Medium valve ring 32 is installed between outer fixed post 12 and inner fixed post 11. Small valve ring 33 is installed between inner fixed post 11 and fixed cylinder 14. An inner sealing gasket 5 is provided on the top surface of fixed cylinder 14. An outer sealing gasket 6 is provided on the outer end face of valve body 1. When valve cover 2 and valve body 1 are connected, the inner sealing gasket 5 and the outer sealing gasket 6 play a sealing role between valve cover 2 and valve body 1.
[0018] like Figures 2 to 3 As shown, the bottom end face of the valve body 1 is provided with a plurality of exhaust groove groups 13 arranged in a ring array and passing through each other. The exhaust groove group 13 includes a first exhaust groove 131, a second exhaust groove 132, a third exhaust groove 133 and a fourth exhaust groove 134. The exhaust groove group 13 forms the bottom end of the valve body 1 into a first ring 15, a second ring 16 and a third ring 17. The first exhaust groove 131 is located between the inner wall of the valve body 1 and the first ring 15. The second exhaust groove 132 is located between the first ring 15 and the second ring 16. The third exhaust groove 133 is located between the second ring 16 and the third ring 17. The fourth exhaust groove 134 is located between the third ring 17 and the fixed cylinder 14.
[0019] To elaborate further, such as Figures 2 to 3 As shown, the large valve ring 31, the middle valve ring 32, and the small valve ring 33 are respectively fitted and fixed to the upper end faces of the first ring body 15, the second ring body 16, and the third ring body 17. The inner fixing post 11 and the outer fixing post 12 are rectangular in shape, but the inner surfaces of the inner fixing post 11 and the outer fixing post 12 are annular structures. The annular structures match the large valve ring 31, the middle valve ring 32, and the small valve ring 33, providing a more fitting fixing effect.
[0020] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
[0021] Although this document uses a variety of terms, the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of this invention; interpreting them as any additional limitation would contradict the spirit of this invention.
Claims
1. A new structure large flow air pressure exhaust valve, comprising a valve body (1) and a valve cover (2), the lower end of the valve cover (2) is fixedly connected with the upper end of the valve body (1), characterized in that: The valve body (1) and the valve cover (2) are internally provided with a valve ring assembly (3), the valve ring assembly (3) comprises a large valve ring (31), a middle valve ring (32) and a small valve ring (33), the valve cover (2) end face is provided with a plurality of through exhaust holes (21), the valve cover (2) end face center is provided with a bolt hole (22), the valve body (1) is internally formed with an inner fixed column (11) and an outer fixed column (12), the valve body (1) bottom end face is provided with a plurality of annular array and through exhaust groove groups (13), the exhaust groove groups (13) comprise a first exhaust groove (131), a second exhaust groove (132), a third exhaust groove (133) and a fourth exhaust groove (134), the valve body (1) internal center is formed with a fixed cylinder (14), the fixed cylinder (14) is internally provided with a threaded hole (141), the bolt hole (22) and the threaded hole (141) are fixedly provided with a fastening bolt (4), the large valve ring (31) is installed between the valve body (1) inner wall and the outer fixed column (12), the middle valve ring (32) is installed between the outer fixed column (12) and the inner fixed column (11), the small valve ring (33) is installed between the inner fixed column (11) and the fixed cylinder (14).
2. A new structure of large flow air exhaust valve according to claim 1, characterized in that: The fixed cylinder (14) top end face is provided with an inner sealing gasket (5), the valve body (1) outer end face is provided with an outer sealing gasket (6).
3. A new structure of large flow air exhaust valve according to claim 1, characterized in that: The exhaust groove groups (13) form the valve body (1) bottom end into a first ring body (15), a second ring body (16) and a third ring body (17), the large valve ring (31) is fixedly combined with the first ring body (15), the middle valve ring (32) is fixedly combined with the second ring body (16), and the small valve ring (33) is fixedly combined with the third ring body (17).
4. A new structure of large flow air exhaust valve according to claim 3, characterized in that: The first exhaust groove (131) is located between the valve body (1) inner wall and the first ring body (15), the second exhaust groove (132) is located between the first ring body (15) and the second ring body (16), the third exhaust groove (133) is located between the second ring body (16) and the third ring body (17), and the fourth exhaust groove (134) is located between the third ring body (17) and the fixed cylinder (14).
5. A new structure of large flow air exhaust valve according to claim 1, characterized in that: The inner fixed column (11) and the outer fixed column (12) are in the shape of a cuboid, and the inner side surface of the inner fixed column (11) and the outer fixed column (12) is in the structure of an annular surface.
Citation Information
Patent Citations
Exhaust valve of air compressor
CN209510587U