Adjustable base for rotary kiln burner

By combining the design of the feed fixing seat, universal joint assembly and bearing roller assembly, the structural deformation problem of the central pipe of the rotary kiln burner was solved, which significantly improved the operational stability and safety.

CN223924105UActive Publication Date: 2026-02-17JIANGSU JUFENG THERMAL TECH CO LTD
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Patent Information

Application Number
CN202520278201.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-02-17
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

During operation, the central pipe of the rotary kiln burner is prone to structural deformation due to gravity, thermal stress, and the impact of combustion airflow, resulting in axial movement and radial runout, which affects combustion efficiency and equipment safety.

Method used

The design employs a combination of a feed fixing seat, a universal joint assembly, an expansion joint, and a bearing roller assembly. The universal joint eliminates radial runout, the expansion joint adjusts axial movement, and the bearing roller assembly provides rolling support, thereby improving the stability of the central pipeline.

Benefits of technology

It effectively eliminates radial runout and axial movement of the central pipe, improves the operational stability and safety of the burner, and extends the equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable base for a rotary kiln burner, which relates to the technical field of rotary kiln equipment and comprises a material fixing seat, a universal joint component, a universal joint and an expansion joint. The feeding fixing base is connected with the central pipeline through the universal joint assembly, the central pipeline rotates along with a kiln during working, the rotating motion of the central pipeline is transmitted to the universal joint and the telescopic joint, and the universal joint can effectively eliminate radial run-out transmitted by the central pipeline due to the unique design of the universal joint. Damage caused by radial runout of the central pipeline can be effectively eliminated, the supporting column and the supporting sleeve in the telescopic joint can conduct telescopic movement adjustment between the two universal joints, adaptive adjustment and elimination can be effectively conducted on axial runout of the central pipeline, damage caused by axial runout of the central pipeline can be effectively eliminated, and the service life of the central pipeline is prolonged. The problems of radial run-out and axial play caused by vibration and impact in the running process of the central pipeline are effectively relieved, and the running stability of the combustor is remarkably improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of rotary kiln equipment, specifically to an adjustable base for a rotary kiln burner. Background Technology

[0002] The burner base of a rotary kiln typically connects the central pipe to the burner body via a rotating connection, primarily used to supply combustion-supporting gas or denitrification media into the kiln. However, due to the relatively long design length of the central pipe, it is prone to structural deformation during operation due to various factors such as gravity, thermal stress, and the impact force of the combustion gas flow. This deformation can lead to significant axial movement and radial runout of the pipe.

[0003] The existence of such problems not only increases vibration and stress concentration during equipment operation, but may also negatively impact combustion efficiency, burner positioning accuracy, and pipeline lifespan, even leading to more serious equipment safety hazards. Furthermore, existing technologies lack effective design solutions to mitigate axial and radial runout. Most methods rely on thickening the pipe wall or adding supports to enhance structural rigidity, but these methods cannot fundamentally eliminate the dynamic problems caused by deformation and are ill-suited to complex operating conditions. Therefore, how to effectively eliminate these problems through innovative structural design has become a pressing technical challenge in this field. Utility Model Content

[0004] The purpose of this invention is to provide an adjustable base for a rotary kiln burner to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an adjustable base for a rotary kiln burner, including a feed fixing seat and a universal joint assembly. The universal joint assembly includes a telescopic joint and two universal joints. The two ends of the telescopic joint are fixedly connected to the two universal joints respectively. One universal joint is rotatably connected to the feed fixing seat at the end away from the telescopic joint, and the other universal joint is fixedly connected to one end of the central pipe at the end away from the telescopic joint.

[0006] Furthermore, it also includes a bearing roller assembly, which includes a support frame, a pressure roller, and two support rollers. The pressure roller and the support rollers are parallel to each other with the central pipe, and the pressure roller and the support rollers are rotatably connected to the support frame.

[0007] Furthermore, the pressure roller and the two support rollers are arranged in an isosceles triangle, with the pressure roller located at the apex of the isosceles triangle.

[0008] Furthermore, a cylinder is vertically provided on the top inner side of the support frame, and a mounting frame is provided at the output end of the cylinder. The pressure roller is rotatably connected to the mounting frame.

[0009] Further, the telescopic joint comprises a supporting column and a supporting sleeve, the supporting sleeve is sleeved on the outer wall of the supporting column, one end of the supporting column is fixedly connected with one universal joint, and one end of the supporting sleeve is fixedly connected with another universal joint.

[0010] Further, two feeding barrels are further included, the universal joint assembly is arranged between the two feeding barrels, the feeding barrel arranged between the universal joint assembly and the central pipeline is penetrated by the central pipeline, and the two feeding barrels are connected through pipelines.

[0011] Compared with the prior art, the utility model has the advantages that:

[0012] The utility model discloses a feeding fixed seat, universal joint assembly, universal joint, telescopic joint are set up, and feeding fixed seat is connected with central pipeline through universal joint assembly, and central pipeline rotates with kiln when working, and the rotation of central pipeline is transmitted to universal joint and telescopic joint, and universal joint can effectively eliminate the radial runout of central pipeline transmission because of its unique design, and can effectively eliminate the damage caused by radial runout of central pipeline, and the supporting column and supporting sleeve in telescopic joint can be telescopic motion adjustment between two universal joints, and can effectively adapt to the axial movement of central pipeline and eliminate, and can effectively eliminate the damage caused by axial movement of central pipeline, and effectively alleviate the radial runout and axial movement problem caused by vibration and impact of central pipeline in operation, and the operation stability of combustor is improved significantly.

[0013] In the utility model, when the central pipeline rotates, the compression roller and the supporting roller roll and support at three different positions on the outside of the central pipeline, which can effectively constrain the runout of the central pipeline during rotation, the compression roller and the two supporting rollers are designed in an isosceles triangle shape, which makes the rolling and supporting force of the compression roller and the supporting rollers on the outside of the central pipeline more uniform, and the stability of the central pipeline is further improved, the cylinder and the mounting frame are arranged, the cylinder is telescopic to drive the mounting frame to move up and down, and then the compression roller is adjusted to move up and down, so that the distance between the compression roller and the two supporting rollers is adjustable, the clamping force of the bearing roller assembly on the rolling support of the central pipeline can be adjusted, and the bearing roller assembly can roll and support the central pipeline with different outer diameters. ACCURATE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, are used together with embodiments of the utility model to explain the utility model, and do not constitute limitations to the utility model.

[0015] Figure 1 It is the structure schematic view of the whole utility model;

[0016] Figure 2 It is the structure schematic view of the feeding fixed seat, the universal joint assembly and the central pipeline.

[0017] Figure 3 is the structural schematic view of the bearing roller assembly of the utility model;

[0018] Figure 4 is the structural schematic view of the compression roller and the supporting roller of the utility model;

[0019] In the figure: 1, feed fixed seat; 2, universal joint assembly; 201, universal joint; 202, telescopic joint; 203, supporting column; 204, supporting sleeve; 3, bearing roller assembly; 301, compression roller; 302, supporting roller; 303, supporting frame; 304, air cylinder; 305, mounting bracket; 4, central pipeline; 5, feed cylinder. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] Please refer to Figures 1-4 The utility model provides technical scheme: a kind of adjustable base for rotary kiln burner, including feed fixed seat 1 and universal joint assembly 2, the universal joint assembly 2 includes telescopic joint 202 and two universal joints 201, the telescopic joint 202 two ends are respectively fixedly connected with two universal joints 201, one the universal joint 201 is away from telescopic joint 202 one end and is rotationally connected with feed fixed seat 1, another the universal joint 201 is away from telescopic joint 202 one end and is fixedly connected with central pipeline 4 one end;It also includes bearing roller assembly 3, the bearing roller assembly 3 includes supporting frame 303, compression roller 301 and two supporting rollers 302, the compression roller 301, supporting roller 302 are all with central pipeline 4 mutually parallel, the compression roller 301, supporting roller 302 are all rotationally connected with supporting frame 303;The compression roller 301 and two supporting rollers 302 are distributed in isosceles triangle, and the compression roller 301 is located at the top angle position of isosceles triangle;Air cylinder 304 is vertically arranged in the inside top of supporting frame 303, and the output end of air cylinder 304 is provided with mounting bracket 305, and the compression roller 301 is rotationally connected with mounting bracket 305.

[0022] In one utility model, the telescopic joint 202 includes supporting column 203 and supporting sleeve 204, the supporting sleeve 204 is slidably sleeved on the outer wall of supporting column 203, one end of the supporting column 203 is fixedly connected with one universal joint 201, and one end of the supporting sleeve 204 is fixedly connected with another universal joint 201.

[0023] In one utility model, it further includes two feeding cylinders 5, the universal joint assembly 2 is arranged between the two feeding cylinders 5, the feeding cylinder 5 arranged between the universal joint assembly 2 and the central pipeline 4 is through the central pipeline 4, and the two feeding cylinders 5 are connected through a pipeline; the two feeding cylinders 5 outside the universal joint assembly 2 are used for connecting the pipelines conveying liquid or gas, and the pipelines have a surplus; the pipelines rotate together with the kiln body along with the universal joint assembly 2 and the central pipeline 4; the feeding fixing base 1 and the bearing roller assembly 3 are fixed relative to the ground.

[0024] The working principle of the utility model is as follows:

[0025] Referring to the drawings in the specification Figures 1-4 The utility model discloses a feeding fixing base 1, universal joint assembly 2, universal joint 201 and telescopic joint 202 are arranged, the feeding fixing base 1 is used for installing and supporting the universal joint assembly 2, the feeding fixing base 1 is connected with the central pipeline 4 through the universal joint assembly 2, the central pipeline 4 rotates along with the kiln when working, and the rotation of the central pipeline 4 is transmitted to the universal joint 201 and the telescopic joint 202; the universal joint 201 can effectively eliminate the radial runout of the central pipeline 4 due to its unique design, can effectively eliminate the damage caused by the radial runout of the central pipeline 4, and the support column 203 and the support sleeve 204 in the telescopic joint 202 can be adjusted by telescopic motion between the two universal joints 201, can effectively adapt to, adjust and eliminate the axial movement of the central pipeline 4, can effectively eliminate the damage caused by the axial movement of the central pipeline 4, effectively alleviates the radial runout and axial movement problems of the central pipeline caused by vibration and impact in operation, and significantly improves the operation stability of the burner.

[0026] The central pipeline 4 is rotatably connected with the feeding fixing base through the universal joint assembly 2, the universal joint assembly 2 includes the telescopic joint 202 and the universal joint 201 at the two ends of the telescopic joint 202, wherein the telescopic joint 202 is used for adapting to, adjusting and eliminating the axial movement of the central pipeline 4, and the universal joint 201 can eliminate the radial runout of the central pipeline 4.

[0027] The design of the bearing roller assembly 3: the bearing roller assembly 3 is further installed at the end of the central pipeline 4, the support roller 302 and the pressure roller 301 in the bearing roller assembly 3 are matched, the pressure roller 301 and the support roller 302 are in close contact with the surface of the central pipeline 4, can be three-point rolling support outside the central pipeline 4, can effectively constrain the jump of the central pipeline 4 during rotation, and improve the stability of the movement of the central pipeline 4.

[0028] The utility model can significantly improve the operation stability: through the combined design of the universal joint assembly 2 and the bearing roller assembly 3, the radial runout and axial movement problems of the central pipeline caused by vibration and impact in operation are effectively alleviated, the operation stability of the burner is significantly improved.

[0029] The support frame 303 rotates and supports the pressing roller 301 and the supporting roller 302, and when the central pipeline 4 rotates, the pressing roller 301 and the supporting roller 302 roll and support at three different positions outside the central pipeline 4, so that the jumping of the central pipeline 4 during rotation can be effectively constrained; the pressing roller 301 and the two supporting rollers 302 are designed in an isosceles triangle distribution, so that the rolling support stress of the pressing roller 301 and the supporting roller 302 outside the central pipeline 4 is more uniform, and the stability of the central pipeline 4 can be further improved; the cylinder 304 and the mounting frame 305 are arranged, the cylinder 304 is extended and retracted to drive the mounting frame 305 to move up and down, and then the pressing roller 301 is adjusted to move up and down, so that the distance between the pressing roller 301 and the two supporting rollers 302 is adjustable, thereby ensuring that the bearing roller assembly 3 can adjust the clamping force of the rolling support of the central pipeline 4, and the bearing roller assembly 3 can roll and support the central pipeline 4 with different outer diameters;

[0030] The utility model discloses simple and reliable structure design: simple and reliable structure design, and convenient manufacturing and installation can be widely adapted to different working conditions, and have higher engineering practicality and reliability, and can effectively solve the problem of narrow installation space.

[0031] The utility model discloses safety significantly promotes: through effectively reducing stress concentration, reducing equipment fatigue damage risk, the safety and operating life of rotary kiln combustion system have been greatly improved, and the long -term high -efficient operation of burner provides the guarantee.

[0032] Finally, it should be noted that: the above only for preferred embodiment of the utility model has been described in detail to the utility model, although it is still possible for the skilled person in the art to modify the technical solutions recorded in the foregoing embodiments, or to make equivalent replacement to some technical features, for the skilled person in the art, by the foregoing embodiment to the utility model has been described in detail, for the skilled person in the art, by the foregoing embodiment to the utility model has been described in detail, for the skilled person in the art, by the foregoing embodiment to the utility model has been described in detail, for the skilled person in the art, by the foregoing embodiment to the utility model has been described in detail, for the skilled person in the art, by the foregoing embodiment to the utility model has been described in detail, for the skilled person in the art, by the foregoing embodiment to the utility 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Claims

1. An adjustable base for a rotary kiln burner comprising a feed fixing seat (1) and a universal joint assembly (2), characterized in that: The universal joint assembly (2) comprises a telescopic joint (202) and two universal joints (201), the telescopic joint (202) is fixedly connected with the two universal joints (201) at both ends respectively, one universal joint (201) is rotatably connected with the feed fixed base (1) at one end away from the telescopic joint (202), and the other universal joint (201) is fixedly connected with one end of the central pipeline (4) at one end away from the telescopic joint (202).

2. An adjustable base for a rotary kiln burner as defined in claim 1, wherein: Further comprising a bearing roller assembly (3), the bearing roller assembly (3) comprises a support frame (303), a compression roller (301) and two supporting rollers (302), the compression roller (301) and the supporting rollers (302) are parallel to the central pipeline (4), and the compression roller (301) and the supporting rollers (302) are rotatably connected with the support frame (303).

3. An adjustable base for a rotary kiln burner as defined in claim 2, wherein: The compression roller (301) and the two supporting rollers (302) are distributed in an isosceles triangle shape, and the compression roller (301) is arranged at the top corner of the isosceles triangle.

4. An adjustable base for a rotary kiln burner as defined in claim 3, wherein: A gas cylinder (304) is vertically arranged at the inner top of the support frame (303), an installation frame (305) is arranged at the output end of the gas cylinder (304), and the compression roller (301) is rotatably connected with the installation frame (305).

5. An adjustable base for a rotary kiln burner as defined in claim 1, wherein: The telescopic joint (202) comprises a support column (203) and a support sleeve (204), the support sleeve (204) is slidably sleeved on the outer wall of the support column (203), one end of the support column (203) is fixedly connected with one universal joint (201), and one end of the support sleeve (204) is fixedly connected with the other universal joint (201).

6. An adjustable base for a rotary kiln burner as defined in claim 1, wherein: Further comprising two feed cylinders (5), the universal joint assembly (2) is arranged between the two feed cylinders (5), the feed cylinder (5) arranged between the universal joint assembly (2) and the central pipeline (4) is through the central pipeline (4), and the two feed cylinders (5) are connected through pipelines.