Fault testing device for power cable

By incorporating Bluetooth wireless connectivity and an electric telescopic pole for automatic marking, the design solves the problems of inconvenient operation and continuous testing in power cable fault testing devices, enabling convenient cable fault detection and efficient automated marking.

CN223926549UActive Publication Date: 2026-02-17WENZHOU SENMAI ELECTRIC POWER EQUIP CO LTD
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Patent Information

Application Number
CN202520020583.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-04
Publication Date
2026-02-17
Estimated Expiration
2035-01-04

AI Technical Summary

Technical Problem

Existing power cable fault testing devices require manual marking when testing for leakage current, which is inconvenient to operate. Furthermore, wired connections result in poor flexibility, affecting continuous testing and work efficiency.

Method used

The device features Bluetooth wireless connectivity, an electric telescopic rod, and a mini marker, enabling wireless connection between the leakage current tester and the main unit. The electric telescopic rod automatically marks leakage points, and the device is equipped with a rechargeable lithium battery and a threaded mounting structure for easy assembly, disassembly, and operation.

Benefits of technology

It enables continuous and automated fault testing of power cables, improves operational convenience and efficiency, and solves the inconvenience caused by manual marking and wired connections.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223926549U_ABST
Patent Text Reader

Abstract

The utility model discloses a fault testing device used for a power cable, comprising a host, one side of the host is provided with a control panel, one end of the host is provided with an electric leakage tester main body, and the electric leakage tester main body is provided with a second bluetooth antenna. According to the utility model, the electric leakage detection head and the like are installed; every time the electric leakage detection head detects an electric leakage point on the power cable, the electric leakage detection head sends a detected signal to the host, a control module in the host controls the two electric telescopic rods symmetrically distributed on the two sides of the electric leakage detection head to be started, and mini marking pens at the output ends of the electric leakage detection head are driven to stretch out to draw a mark on the power cable. And the output end of the electric telescopic rod retracts, so that continuous detection and marking of a plurality of electric leakage points on the whole power cable are realized, subsequent unified processing of faults on the power cable is facilitated, and the use efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of power cable fault testing technology, specifically to a fault testing device for power cables. Background Technology

[0002] Power cables are mainly used for transmitting and distributing electrical energy and are an indispensable and important component of modern power systems. Workers often need to conduct fault tests on various power cables installed on electrical equipment, and leakage current is one of the most common types of faults. However, there are still some defects in the actual operation of such fault testing devices for detecting leakage current.

[0003] When testing for leakage current in power cables, fault testing devices often require the user to hold the leakage current detector and sequentially place it near different locations along the entire power cable. Each leakage point must be manually marked, making it difficult to perform continuous testing and marking of the entire power cable and impacting work efficiency. Furthermore, the leakage current detector and the main unit are connected by wires, making operation inconvenient and lacking flexibility. Therefore, we propose a novel fault testing device for power cables. Utility Model Content

[0004] The purpose of this invention is to provide a fault testing device for power cables to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fault testing device for power cables, comprising a main unit, a control panel mounted on one side of the main unit, a leakage current tester body mounted at one end of the main unit, a second Bluetooth antenna mounted on the leakage current tester body, a first Bluetooth antenna matching the second Bluetooth antenna mounted on the main unit, a leakage current detection head mounted at the output end of the leakage current tester body, a fixing sleeve fitted onto the leakage current tester body at one end of the leakage current detection head, arc-shaped limiting grooves welded to the top and bottom ends of the fixing sleeve, an adjusting slider slidably connected inside the arc-shaped limiting grooves, a guide clamp arm welded to the adjusting slider, a damping bearing disposed between the guide clamp arm and the fixing sleeve, and an electric telescopic rod mounted at the middle position on both sides of the leakage current tester body, a mini marker pen mounted at one end of the electric telescopic rod.

[0006] Preferably, one end of the main unit is provided with a first handle, and the first handle is provided with a silicone anti-slip layer, so that the main unit is easy to hold and carry.

[0007] Preferably, a second handle is provided at one end of the main body of the leakage current tester, and a silicone anti-slip layer is provided on the second handle, so that the main body of the leakage current tester is easy to hold and operate.

[0008] Preferably, both the main body and the host of the leakage current tester are equipped with rechargeable lithium batteries, enabling both the main body and the host to have independent power supply functions.

[0009] Preferably, the inner wall of the fixing sleeve is provided with an internal thread layer, and the main body of the leakage current tester is provided with a threaded mounting tube that is threadedly connected to the internal thread layer, so that the fixing sleeve and the main body of the leakage current tester can be easily disassembled and assembled through the threaded mounting structure.

[0010] Preferably, both the outer wall of the adjusting slider and the inner wall of the arc-shaped limiting groove are uniformly provided with anti-slip limiting teeth, so that the adjusting slider can achieve a better anti-slip limiting effect.

[0011] Preferably, the inner sidewall of the guide arm is movably connected with plastic balls.

[0012] Preferably, the output end of the electric telescopic rod is connected to a fixed slot, and the mini marker and the fixed slot form a snap-fit ​​connection, making it easy for the user to flexibly attach and detach the mini marker.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The fault testing device for power cables is equipped with a leakage current detection head, which optimizes the device's performance. On the one hand, the user can adjust the slider inside the arc-shaped limiting groove according to the diameter of the power cable to be tested, so that the guide clamping arms can be rotated and adjusted along the damping bearing on the fixed sleeve. This facilitates the adjustment of the two guide clamping arms at the front end of the leakage current tester body to be close to the outer wall of the contact cable, and realizes the clamping and positioning between the leakage current tester body and the power cable. Subsequently, the user only needs to grasp the leakage current tester body so that the two guide clamping arms are clamped on the power cable and slide along it, which facilitates the realization of The device enables continuous sliding detection of the entire power cable. On the other hand, each time the leakage current detector detects a leakage point on the power cable, it sends the detected signal to the host. The control module inside the host then controls the two electric telescopic rods symmetrically distributed on both sides of the leakage current detector to start, causing the mini marker pen at its output end to extend and draw a mark on the power cable. The output end of the electric telescopic rod then retracts. This allows the device to continuously detect and mark multiple leakage points on the entire power cable, which is beneficial for subsequent unified handling of faults on the power cable. In this way, the device realizes continuous and automated fault testing function and improves the efficiency of use.

[0015] (2) The fault testing device for power cables is equipped with a host, etc., so that when the device is actually operated, on the one hand, the user can use the Bluetooth matching function between the second Bluetooth antenna installed on the main body of the leakage current tester and the first Bluetooth antenna installed on the host to facilitate the wireless connection between the main body of the leakage current tester and the host. This makes it convenient for the user to hold the main body of the leakage current tester to test the surface of the power cable while flexibly placing the host. This solves the problem of wire tangling and inconvenient operation caused by wired connection, which improves the convenience of device operation. On the other hand, by installing rechargeable lithium batteries inside both the main body of the leakage current tester and the host, both the main body of the leakage current tester and the host can achieve independent power supply function, which makes the device realize the advantage of split operation.

[0016] (3) The fault testing device for power cables optimizes its structure by setting a fixed slot, etc. On the one hand, the fixed slot is connected to the output end of the electric telescopic rod, and the mini marker and the fixed slot form a snap-fit ​​connection, which makes it easy for the user to flexibly snap and replace the mini marker. In addition, the anti-slip limiting teeth are evenly set on the outer wall of the adjusting slider and the inner wall of the arc-shaped limiting groove, so that the adjusting slider can achieve a good anti-slip limiting effect. On the other hand, the threaded installation structure between the fixed sleeve and the threaded installation tube on the main body of the leakage current tester facilitates the disassembly and assembly between the fixed sleeve and the main body of the leakage current tester. Attached Figure Description

[0017] Figure 1 This is a front view structural diagram of the present invention;

[0018] Figure 2 This is a side view of the main body of the leakage current tester of this utility model, showing its disassembled structure.

[0019] Figure 3 This is a top view of the main body of the leakage current tester of this utility model;

[0020] Figure 4 This is a front view schematic diagram of the guide clamp arm structure of this utility model;

[0021] Figure 5 This utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0022] In the diagram: 1. Control panel; 2. First Bluetooth antenna; 3. Main unit; 4. Second handle; 5. Leakage current tester body; 6. Rechargeable lithium battery; 7. Electric telescopic rod; 8. Threaded mounting tube; 9. Leakage current detection head; 10. Mini marker; 11. Fixing slot; 12. Second Bluetooth antenna; 13. Guide clamp arm; 14. Plastic ball bearing; 15. Adjusting slider; 16. Damping bearing; 17. Anti-slip limiting tooth; 18. Arc-shaped limiting groove; 19. Fixing sleeve; 20. First handle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figure 1-5 An embodiment of this utility model is provided: a fault testing device for power cables, including a host 3, a control panel 1 installed on one side of the host 3, a leakage current tester body 5 provided at one end of the host 3, a second Bluetooth antenna 12 installed on the leakage current tester body 5, and a first Bluetooth antenna 2 that matches the second Bluetooth antenna 12 installed on the host 3.

[0025] When in use, the user can utilize the Bluetooth pairing function between the second Bluetooth antenna 12 installed on the main body 5 of the leakage current tester and the first Bluetooth antenna 2 installed on the host 3 to facilitate wireless connection between the main body 5 of the leakage current tester and the host 3. This allows the user to hold the main body 5 of the leakage current tester to conduct contact tests on the surface of the power cable while flexibly placing the host 3. This solves the problem of wire tangling and inconvenient operation caused by wired connection, thus improving the convenience of device operation.

[0026] The output end of the leakage current tester body 5 is provided with a leakage current detection head 9, and a fixing sleeve 19 is fitted on the leakage current tester body 5 at one end of the leakage current detection head 9.

[0027] The top and bottom ends of the fixed sleeve 19 are both welded with arc-shaped limiting slide grooves 18. An adjusting slider 15 is slidably connected inside the arc-shaped limiting slide groove 18. A guide arm 13 is welded on the adjusting slider 15. A damping bearing 16 is provided between the guide arm 13 and the fixed sleeve 19.

[0028] In use, the user can adjust the slider 15 inside the arc-shaped limiting groove 18 according to the diameter of the power cable to be tested, so that the guide clamp arm 13 can be rotated and adjusted along the damping bearing 16 on the fixed sleeve 19. This makes it easy to adjust the two guide clamp arms 13 at the front end of the leakage current tester body 5 to be close to the outer wall of the contact cable and realize the clamping and positioning between the leakage current tester body 5 and the power cable. Subsequently, the user only needs to grasp the leakage current tester body 5 so that the two guide clamp arms 13 are clamped on the power cable and slide along it, which makes it easy to realize continuous sliding detection of the entire power cable.

[0029] Electric telescopic rods 7 are installed at the middle positions on both sides of the main body 5 of the leakage current tester. A mini marker pen 10 is installed at one end of the electric telescopic rod 7.

[0030] When in use, each time the leakage current detector 9 detects a leakage point on the power cable, it sends the detected signal to the host 3. The control module inside the host 3 then controls the two electric telescopic rods 7 symmetrically distributed on both sides of the leakage current detector 9 to start, driving the mini marker pen 10 at its output end to extend and draw a mark on the power cable. The output end of the electric telescopic rod 7 then retracts. This enables the device to continuously detect and mark multiple leakage points on the entire power cable, which is beneficial for subsequent unified handling of faults on the power cable. In turn, the device realizes continuous and automated fault testing function and improves usage efficiency.

[0031] One end of the main unit 3 is provided with a first handle 20, and the first handle 20 is provided with a silicone anti-slip layer, making the main unit 3 easy to hold and carry.

[0032] A second handle 4 is provided at one end of the main body 5 of the leakage current tester. The second handle 4 is provided with a silicone anti-slip layer, which makes the main body 5 of the leakage current tester easy to hold and operate.

[0033] Both the main body 5 and the host 3 of the leakage current tester are equipped with rechargeable lithium batteries 6, enabling both the main body 5 and the host 3 to have independent power supply functions.

[0034] The inner wall of the fixed sleeve 19 is provided with an internal thread layer, and the main body 5 of the leakage current tester is provided with a threaded mounting tube 8 that is threadedly connected to the internal thread layer, so that the fixed sleeve 19 and the main body 5 of the leakage current tester can be easily disassembled and assembled through the threaded mounting structure.

[0035] The outer side wall of the adjusting slider 15 and the inner side wall of the arc-shaped limiting groove 18 are both uniformly provided with anti-slip limiting teeth 17, so that the adjusting slider 15 can achieve a good anti-slip limiting effect.

[0036] Plastic balls 14 are evenly and movably connected to the inner side wall of the guide arm 13;

[0037] The output end of the electric telescopic rod 7 is connected to a fixed slot 11, and the mini marker 10 and the fixed slot 11 form a snap-fit ​​connection, making it easy for the user to flexibly snap on and replace the mini marker 10.

[0038] In use, the following is an embodiment of this application: First, the user can utilize the Bluetooth pairing function between the second Bluetooth antenna 12 installed on the main body 5 of the leakage current tester and the first Bluetooth antenna 2 installed on the host 3 to facilitate wireless connection between the main body 5 of the leakage current tester and the host 3. This allows the user to flexibly position the host 3 while holding the main body 5 of the leakage current tester to conduct contact tests on the surface of the power cable. This solves the problems of wire tangling and inconvenience caused by wired connections, thus improving the ease of operation of the device. Furthermore, by installing rechargeable lithium batteries 6 inside both the main body 5 of the leakage current tester and the host 3, the main body 5 of the leakage current tester and the host 3 can achieve wireless connection. All three components have independent power supply capabilities, enabling the device to operate in a modular fashion. In actual operation, the user can adjust the slider 15 inside the arc-shaped limiting groove 18 according to the diameter of the power cable to be tested. This allows the guide arms 13 to rotate and adjust along the damping bearing 16 on the fixed sleeve 19. This facilitates adjusting the two guide arms 13 at the front end of the leakage current tester body 5 to be close to the outer wall of the contact cable, achieving clamping and positioning between the leakage current tester body 5 and the power cable. Subsequently, the user only needs to grasp the leakage current tester body 5 to clamp the two guide arms 13 onto the power cable and slide them along it. This facilitates continuous sliding detection of the entire power cable. Furthermore, each time the leakage current detector 9 detects a leakage point on the power cable, it sends a signal to the host 3. The control module inside the host 3 then activates the two symmetrically distributed electric telescopic rods 7 on both sides of the leakage current detector 9, causing the mini marker 10 at its output end to extend and mark the power cable. The output end of the electric telescopic rod 7 then retracts. This allows the device to continuously detect and mark multiple leakage points on the entire power cable, which is beneficial for subsequent unified handling of faults on the power cable, thus enabling the device to achieve continuous and automated fault testing. It can improve the efficiency of use. In addition, on the one hand, by connecting the output end of the electric telescopic rod 7 to the fixed slot 11, and setting the mini marker 10 and the fixed slot 11 to form a snap-fit ​​connection, it is easy for the user to flexibly snap and replace the mini marker 10. Furthermore, by uniformly setting anti-slip limiting teeth 17 on the outer side wall of the adjusting slider 15 and the inner side wall of the arc-shaped limiting groove 18, it can achieve a good anti-slip limiting effect on the adjusting slider 15. On the other hand, by utilizing the threaded installation structure between the fixed sleeve 19 and the threaded mounting tube 8 on the main body of the leakage current tester 5, it is easy to realize the disassembly and assembly between the fixed sleeve 19 and the main body of the leakage current tester 5.

Claims

1. A fault testing device for power cables, characterized in that, Includes a host (3), a control panel (1) installed on one side of the host (3), a leakage current tester body (5) installed at one end of the host (3), a second Bluetooth antenna (12) installed on the leakage current tester body (5), a first Bluetooth antenna (2) matching the second Bluetooth antenna (12) installed on the host (3), a leakage current detection head (9) installed at the output end of the leakage current tester body (5), and a fixing sleeve (1) fitted onto the leakage current tester body (5) at one end of the leakage current detection head (9). 9) The top and bottom ends of the fixed sleeve (19) are welded with arc-shaped limiting grooves (18). An adjusting slider (15) is slidably connected inside the arc-shaped limiting groove (18). A guide arm (13) is welded on the adjusting slider (15). A damping bearing (16) is provided between the guide arm (13) and the fixed sleeve (19). An electric telescopic rod (7) is installed at the middle position on both sides of the main body (5) of the leakage current tester. A mini marker pen (10) is installed at one end of the electric telescopic rod (7).

2. The fault testing device for power cables according to claim 1, characterized in that: One end of the host (3) is provided with a first handle (20), and the first handle (20) is provided with a silicone anti-slip layer.

3. The fault testing device for power cables according to claim 1, characterized in that: The main body (5) of the leakage current tester is provided with a second handle (4) at one end, and a silicone anti-slip layer is provided on the second handle (4).

4. A fault testing device for power cables according to claim 1, characterized in that: Both the main body (5) and the host (3) of the leakage current tester are equipped with rechargeable lithium batteries (6).

5. A fault testing device for power cables according to claim 1, characterized in that: The inner wall of the fixed sleeve (19) is provided with an internal thread layer, and the main body (5) of the leakage current tester is provided with a threaded mounting tube (8) that is threadedly connected to the internal thread layer.

6. A fault testing device for power cables according to claim 1, characterized in that: The outer wall of the adjusting slider (15) and the inner wall of the arc-shaped limiting groove (18) are both uniformly provided with anti-slip limiting teeth (17).

7. A fault testing device for power cables according to claim 1, characterized in that: Plastic balls (14) are evenly and movably connected to the inner side wall of the guide arm (13).

8. A fault testing device for power cables according to claim 1, characterized in that: The output end of the electric telescopic rod (7) is connected to a fixed slot (11), and the mini marker (10) and the fixed slot (11) form a snap-fit ​​connection.