360-degree contact connector
The 360° contact connector design solves the problem of poor contact in high-load or vibration environments, reduces production costs, and achieves stable connection and high current carrying capacity.
Patent Information
- Application Number
- CN202520081100.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Existing connectors suffer from poor contact under high load or vibration conditions and are costly to produce.
The 360° contact connector uses cylindrical female and male terminals formed by stamping sheet metal to increase the contact area and achieve a stable connection using contact bumps, replacing machined cylindrical rod parts.
It improves connection stability, reduces operational difficulty and production costs, and can carry high current.
Smart Images

Figure CN223927713U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical connector technology, and in particular to a 360° contact connector. Background Technology
[0002] Currently, connectors on the market are mostly spring-type contacts. The main feature of this contact method is that the circuit connection is achieved through a flexible metal sheet. The contact force of spring-type contacts is usually small, which may lead to poor contact under high load or vibration environment. As the positive contact force continues to increase, the insertion and extraction force will increase accordingly, increasing the difficulty of operation and significantly reducing the service life of the connector. In addition, the terminals in general connectors are made of cylindrical rods, which results in high production costs. Utility Model Content
[0003] Based on the above-mentioned technical problems, this application proposes a 360° contact connector, which has increased contact area, stable contact performance, and low cost.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: This application provides a 360° contact connector, including a male connector and a female connector. The male connector includes a male connector PCB board, a male connector plastic, and a male connector terminal. One end of the male connector plastic has a threaded outer periphery, and the end away from the threaded outer periphery has the male connector PCB board. The male connector plastic has multiple fixing holes, and the male connector terminal passes through the fixing holes and the male connector PCB board. The female connector includes a female connector PCB board, a female connector plastic, and a female connector terminal. The female connector plastic has multiple channels, one end of the female connector plastic has a nut on its outer periphery, and the end away from the nut has the female connector PCB board. The female connector terminal passes through the channels and the female connector PCB board. When the male connector terminal is inserted into the female connector terminal, the female connector plastic and the male connector plastic are connected by the nut and the thread.
[0005] Furthermore, the female terminal has a cylindrical structure, and the front end of the male terminal has a ring of outwardly protruding contact bumps. The male terminal extends into the female terminal, and the contact bumps contact the inner wall of the female terminal to achieve electrical connection.
[0006] Furthermore, the inner wall of the fixing hole on the male connector plastic is provided with a snap-fit protrusion, and the male connector terminal is provided with at least one pair of outwardly protruding anti-reverse tabs. The at least one pair of anti-reverse tabs abut against the snap-fit protrusion to prevent the male connector terminal from moving forward.
[0007] Furthermore, a stop plate is provided at the rear end of the anti-reverse piece, and a stop groove is provided on the fixing hole inside the male seat plastic, with the stop plate abutting against the stop groove.
[0008] Furthermore, the female plastic seat is provided with a backstop boss, and the rear end of the nut is provided with an inwardly extending flange, which abuts against the backstop boss.
[0009] Furthermore, the female plastic seat has a ring of outwardly protruding hanging platform in the middle, which is connected to the inner wall of the nut.
[0010] Furthermore, it also includes male connector cables and female connector cables. The male connector cable passes through the male connector PCB board and is connected to the male connector terminal, and the female connector cable passes through the female connector PCB board and is connected to the female connector terminal.
[0011] The beneficial effects of this utility model are as follows: by stamping the sheet metal into cylindrical female and male terminals, and further making a ring of 360° contact bumps on the male terminal, the contact of the contact bumps is more stable than that of ordinary spring contact, replacing the ordinary cylindrical rod material machining, reducing product cost, and increasing the contact surface, which can carry the demand of large current. In addition, the cylindrical female and male terminals can be soldered onto the PCB board or used as connectors for wiring. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of the 360° contact connector in an embodiment of this utility model;
[0013] Figure 2 This is a cross-sectional structural diagram of the 360° contact connector in an embodiment of the present invention;
[0014] Figure 3 This is a schematic diagram of the overall structure of the male connector in an embodiment of this utility model;
[0015] Figure 4 This is an exploded structural diagram of the male connector in an embodiment of this utility model;
[0016] Figure 5 This is a cross-sectional structural diagram of the male connector in an embodiment of the present utility model;
[0017] Figure 6 This is a schematic diagram of the overall structure of the female connector in an embodiment of this utility model;
[0018] Figure 7 This is an exploded structural diagram of the female connector in an embodiment of the present utility model;
[0019] Figure 8 This is a cross-sectional structural diagram of the female connector in an embodiment of this utility model;
[0020] Reference numerals: 1-Male connector, 2-Female connector, 10-Male connector plastic, 11-Male connector PCB board, 12-Male connector terminal, 13-Male connector cable, 20-Female connector plastic, 21-Female connector PCB board, 22-Nut, 23-Female connector terminal, 24-Female connector cable, 100-Fixing hole, 101-Stop groove, 102-Snap-fit protrusion, 110-First through hole, 120-Stop plate, 121-Contact protrusion, 122-Anti-reverse plate, 200-Channel, 201-Hanging platform, 202-Anti-reverse boss, 210-Second through hole, 220-Flange. Detailed Implementation
[0021] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0022] This application provides a 360° contact connector, which solves the problems of poor contact and high cost in the prior art.
[0023] like Figures 1 to 2 As shown in the embodiment of this application: a 360° contact connector, including: a male connector 1 and a female connector 2. The male connector 1 includes a male PCB board 11, a male plastic 10, and a male terminal 12. The male plastic 10 has multiple fixing holes 100 inside. One end of the male plastic 10 has a thread on its outer periphery, and the end away from the thread has the male PCB board 11. The male terminal 12 passes through the fixing holes 100 and the male PCB board 11. The female connector 2 includes a female PCB board 21, a female plastic 20, and a female terminal 23. The female plastic 20 has multiple channels 200. One end of the female plastic 20 has a nut 22 on its outer periphery, and the end away from the nut 22 has the female PCB board. The female terminal 23 passes through the channels 200 and the female PCB board 21. When the male terminal 12 is inserted into the female terminal 23, the female plastic 20 and the male plastic 10 are connected by mating with the nut 22 and the thread.
[0024] Reference Figures 3-5 The male terminal 12 has a ring of outwardly protruding contact bumps 121 at its front end. The female terminal 23 has a cylindrical structure. The male terminal 12 extends into the female terminal 23, and the contact bumps 121 contact the female terminal 23.
[0025] By stamping the sheet metal into cylindrical female terminal 23 and male terminal 12, contact bumps 121 are further made on the male terminal 12. The contact bumps 121 are more stable than the general spring contact, which can achieve a stable connection and 360° terminal contact. This avoids the limitation of the spring arm type terminal, and the cross-section of the terminal is fully utilized, so that it can carry a larger current.
[0026] Reference Figure 5 The male connector plastic 10 has at least one pair of snap-fit protrusions 102 on the inner wall of the fixing hole 100, and the male connector terminal 12 has at least one pair of outwardly protruding anti-retraction pieces 122. The at least one pair of anti-retraction pieces 122 abut against the snap-fit protrusions 102 to prevent the male connector terminal 12 from moving forward.
[0027] Further reference Figure 2 The fixing hole 100 inside the male connector plastic 10 is also provided with a stop groove 101, and the rear end of the anti-reverse piece 122 is provided with a stop piece 120. The stop piece 120 abuts against the stop groove 101, which can further prevent the male connector terminal from moving backward.
[0028] like Figures 6-8 As shown, the female plastic base 20 is provided with a retaining boss 202, and the rear end of the nut 22 is provided with an inwardly extending flange 220, which abuts against the retaining boss 202. The function of the retaining boss 202 is to prevent the assembled nut 22 from coming off. The female plastic base 20 is provided with a ring of outwardly protruding hanging platform 201 in the middle, which is connected to the inner wall of the nut 22. The hanging platform 201 also prevents the nut 22 from falling off from the other end.
[0029] The 360° contact connector in this embodiment can be used with both a PCB board and a cable. Specifically, it also includes a male connector cable 13 and a female connector cable 24. The male connector PCB board 11 has a first through hole 110 and the female connector PCB board has a second through hole 210. The male connector cable 13 passes through the first through hole 110 and is connected to the male connector terminal 12, and the female connector cable 24 passes through the second through hole 210 and is connected to the female connector terminal 23.
[0030] The assembly method of the 360° contact connector in this embodiment is as follows:
[0031] The female terminal 23 and the female plastic 20 are assembled into a semi-finished product by insert molding. The nut 22 is assembled onto the semi-finished product by a fixture. During the assembly process, the nut 22 is interference-fitted through the anti-reverse boss 202 on the female plastic 20. After the female terminal 23, the female plastic 20 and the nut 22 are assembled, the female connector 2 is formed.
[0032] The male connector terminal 12 is assembled onto the male connector plastic 10 using a fixture. After the male connector terminal 12 is inserted into the correct position in the male connector plastic 10, the anti-retraction piece 122 on the male connector terminal 12 pops up and engages with the snap-fit protrusion 102 inside the male connector plastic 10, preventing the male connector terminal 12 from being removed from the male connector plastic 10. At the same time, the stop piece 120 on the male connector terminal 12 also reaches the correct position and engages with the stop groove 101 on the male connector plastic 10 to prevent the male connector terminal 12 from being inserted too deeply.
[0033] After assembly, the male connector 1 and female connector 2 are connected by mating. The male terminal 12 is inserted into the female terminal 23, and the threads and nuts 22 are used to connect the male and female connectors.
[0034] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0035] The embodiments described above merely illustrate the implementation of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of protection of this application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the scope of protection of this utility model. Therefore, the scope of protection of this utility model patent should be determined by the appended claims.
Claims
1. A 360° contact connector, characterized in that, The utility model relates to a connector, which comprises a male connector and a female connector. The female connector comprises a female PCB, a female plastic, a female terminal, a plurality of holes are arranged on the female plastic, a nut is arranged on the outer periphery of one end of the female plastic, a female PCB is arranged on the end away from the nut, and the female terminal penetrates the holes and the female PCB.
2. The 360° contact connector of claim 1, wherein: The male terminal is inserted into the female terminal, and the female plastic and the male plastic are connected through the nut and the thread.
3. The 360° contact connector of claim 1, wherein: The female terminal is in a cylindrical structure, the front end of the male terminal is provided with a contact bump protruding outward, the male terminal is inserted into the female terminal, the contact bump contacts the inner wall of the female terminal to realize electrical connection.
4. The 360° contact connector of claim 3, wherein: A clamping protrusion is arranged on the inner wall of the fixing hole of the male plastic, at least one pair of stop pieces are arranged on the male terminal, the stop pieces abut on the clamping protrusion to prevent the male terminal from moving forward.
5. The 360° contact connector of claim 1, wherein: A stop piece is arranged at the rear end of the stop piece, a stop groove is arranged on the fixing hole in the male plastic, and the stop piece abuts on the stop groove.
6. The 360° contact connector of claim 1, wherein: A stop boss is arranged on the female plastic, the rear end of the nut is provided with a flange protruding inward, and the flange abuts on the stop boss.
7. The 360° contact connector of claim 1, wherein: A hanging table protruding outward is arranged in the middle of the female plastic, and the hanging table is connected with the inner wall of the nut. The male cable and the female cable are arranged, the male cable is connected with the male terminal through the male PCB, and the female cable is connected with the female terminal through the female PCB.