Uniform air distribution mechanism of novel sinter plate dust remover
By designing a new type of sintered plate dust collector with a uniform air distribution mechanism, and utilizing an L-shaped air inlet pipe and a jet cleaning assembly, the problem of damage to the sintered plate caused by uneven gas distribution was solved. This achieved uniform contact between the gas and the sintered plate and dust removal, thus improving the service life of the equipment.
Patent Information
- Application Number
- CN202520538692.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-26
AI Technical Summary
In existing sintered plastic plate dust collectors, uneven gas distribution causes the lower surface of the sintered plastic plate to be in contact with flue gas for a long time, reducing its service life.
A novel uniform air distribution mechanism for a sintered plastic plate dust collector was designed. Through the combination of an L-shaped air inlet pipe, a follower shaft, rotating fan blades, and an internal gear ring, the dust-laden gas is made into uniform contact with the sintered plastic plate, and a jet blowing assembly is provided for dust removal.
It achieves uniform contact between dust-laden gas and the sintered plastic plate, improves the performance of the sintered plastic plate, reduces damage to the sintered plastic plate, and effectively removes dust.
Smart Images

Figure CN223930951U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sintered plastic plate dust collectors, specifically a novel uniform air distribution mechanism for sintered plastic plate dust collectors. Background Technology
[0002] The sintered plastic plate dust collector consists of a housing, frame, dust removal device, ash discharge device, and electrical control device. Its structural feature is that the filter element is a sintered plastic plate, and all filters are cleaned using a pulse-jet cleaning device. The dust removal device comprises an ash storage tank, a duct, a distribution manifold, a controller, pulse valves, and blowpipes. The working principle of the sintered plastic plate dust collector is basically the same as that of a conventional baghouse dust collector. The dust-laden airflow enters the central housing (dust chamber) through the duct. When the dust-laden gas passes through the outer surface of the sintered plastic plate, the dust is trapped on the PTFE coating on the outer surface of the plate. The clean airflow passes through the outer surface of the sintered plastic plate, enters the clean air chamber through the inner cavity of the plate, and is discharged through the exhaust duct. As dust accumulates on the surface of the sintered plastic plate, the electronic pulse controller or PLC program can automatically select the sintered plastic plate that needs to be cleaned according to the constant resistance or time control mode, trigger the opening of the blow valve, and spray compressed air into the inner cavity of the sintered plastic plate to blow away the dust accumulated on the outer surface of the sintered plastic plate. The dust falls into the hopper under the action of airflow and gravity.
[0003] For example, utility model patent CN218076879U discloses a novel sintered plastic plate dust collector capable of uniform air distribution, including a dust collection box containing sintered plastic plates. A dust hopper is located at the bottom of the dust collection box, and two uniform air distribution components are symmetrically arranged within the dust hopper. Each uniform air distribution component includes a semi-circular duct. The middle of the semi-circular duct is connected to a dust inlet duct, and the outer end of the dust inlet duct extends outward through a pre-reserved opening on the side wall of the dust hopper. Both ends of the semi-circular duct are closed structures, and an air outlet is provided at the bottom of the semi-circular duct along its arc. The width of the air outlet is smaller than the diameter of the semi-circular duct. This utility model reasonably adjusts the airflow distribution, improves the overall dust removal efficiency, and extends the service life of the sintered plate. However, there is a problem that the smoke and gas blown out through the semi-arc duct cannot completely and evenly contact the lower surface of the sintered plate. This causes the smoke and gas to remain in contact with a fixed position on the lower surface of the sintered plate for a long time, ultimately reducing the service life of the sintered plate itself. To address this, we propose a new uniform air distribution mechanism for a sintered plate dust collector. Utility Model Content
[0004] The purpose of this invention is to provide a novel uniform air distribution mechanism for a sintered plastic plate dust collector, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a novel uniform air distribution mechanism for a sintered plastic plate dust collector, comprising a dust collection box, a jetting assembly at the top of the dust collection box, an annular groove on the inner wall of the dust collection box, and an air intake uniform contact assembly on the inner side of the dust collection box. The air intake uniform contact assembly includes an L-shaped air intake pipe that is fixedly connected to the dust collection box. A fixed frame is fixedly connected to the inner wall of the vertical end of the L-shaped air intake pipe. A follower shaft is rotatably connected to the inner end of the fixed frame via a bearing. Multiple circumferentially distributed rotating fan blades are fixedly connected to the lower end of the follower shaft. A gear is fixedly connected to the upper end of the follower shaft through the L-shaped air intake pipe. An internal gear ring is meshed with the outer end of the gear. A rotating ring is fixedly connected to the outer end of the internal gear ring. An annular groove is slidably connected to the inner wall of the rotating ring. A sintered plastic plate body is detachably connected to the upper end of the internal gear ring. An air passage pipe is fixedly connected to the right side of the vertical end of the L-shaped air intake pipe. Multiple evenly distributed air outlets are opened on the upper side of the outer end of the air passage pipe.
[0006] Preferably, the blowing assembly includes a box cover that is detachably connected to a dust collection box. An air outlet pipe is fixedly connected to the upper middle part of the box cover. Two symmetrically arranged contact frames are fixedly connected to the lower end of the dust collection box. An air duct is fixedly connected to the lower end of the contact frames. A plurality of evenly distributed blowing pipes are fixedly connected to the lower end of the air duct. An air intake pipe is fixedly connected to the upper right side of the air duct. An axial flow fan is fixedly connected to the tail end of the air intake pipe, and the lower end of the axial flow fan is fixedly connected to the box cover.
[0007] Preferably, the lower end of the dust collection box is fixedly connected to a plurality of circumferentially distributed brackets, and each bracket is fixedly connected to an anti-slip pad at its lower end.
[0008] Preferably, the vent pipe passes through the box cover and is L-shaped.
[0009] Preferably, a dust collection bucket is detachably connected to the lower end of the dust collection box.
[0010] Preferably, the central axis of the air duct is in the same plane as the central axis of the sintered plate body, and the air duct is located at the lower part of the sintered plate body.
[0011] Preferably, the rotating fan blades are located at the lower part of the air duct.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. Equipped with a dust collection box, support frame, anti-slip mat, pulse jet assembly, dust collection bin, annular groove, and uniform air inlet contact assembly, this device allows for the extraction of dust-laden gas by an external fan. The dust-laden gas enters the dust collection box through an L-shaped inlet pipe and an air duct. This gas drives the rotating fan blades, which in turn drive the follower shaft. The follower shaft then drives the gears, which in turn drive the internal gear ring. The internal gear ring rotates within the annular groove, causing the sintered plastic plate to rotate. During this process, the dust-laden gas is blown out from the outlet, ensuring uniform contact between the gas and the sintered plastic plate. This invention achieves uniform rotation of the sintered plastic plate through the dust-laden gas entering the dust collection box, improving the performance of the sintered plastic plate and reducing damage to it.
[0014] 2. The dust collection box and the blowing assembly allow the gas passing through the sintered plastic plate to be blown out through the air outlet pipe. When it is necessary to blow the sintered plastic plate, the axial flow fan can be powered on. The axial flow fan draws in outside air into the dust collection box. The outside air then passes through the air duct and the blowing pipe to blow the sintered plastic plate, thus cleaning the dust from the sintered plastic plate. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this utility model;
[0017] Figure 3 This is a schematic cross-sectional view of the uniform air intake contact component of this utility model.
[0018] Figure 4 This is a front view structural diagram of the spray assembly of this utility model.
[0019] In the diagram: 1. Dust collector; 2. Support frame; 3. Anti-slip mat; 4. Pulse jet assembly; 41. Cover; 42. Air outlet pipe; 43. Contact frame; 44. Air duct; 45. Pulse jet pipe; 46. Suction pipe; 47. Axial flow fan; 5. Dust collection bin; 6. Circular groove; 7. Uniform air intake contact assembly; 71. Rotating ring; 72. Internal gear ring; 73. Gear; 74. Follower shaft; 75. L-shaped air inlet pipe; 76. Rotating fan blade; 77. Fixing frame; 78. Air duct; 79. Air outlet; 710. Sintered plastic plate body. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1 - Figure 4 This utility model provides a technical solution: a novel uniform air distribution mechanism for a sintered plastic plate dust collector, including a dust collection box 1, a jet blowing assembly 4 disposed on the upper part of the dust collection box 1, an annular groove 6 formed on the inner wall of the dust collection box 1, and an air intake uniform contact assembly 7 disposed on the inner side of the dust collection box 1. The air intake uniform contact assembly 7 includes an L-shaped air intake pipe 75 and the L-shaped air intake pipe 75 is fixedly connected to the dust collection box 1. A fixing frame 77 is fixedly connected to the inner wall of the vertical end of the L-shaped air intake pipe 75. A follower shaft 74 is rotatably connected to the inner end of the fixing frame 77 through a bearing. The lower end of the 74 is fixedly connected to multiple rotating fan blades 76 arranged in a circle. The upper end of the follower shaft 74 passes through the L-shaped air inlet pipe 75 and is fixedly connected to a gear 73. The outer end of the gear 73 is meshed with an internal gear ring 72. The outer end of the internal gear ring 72 is fixedly connected to a rotating ring 71. The inner wall of the rotating ring 71 is slidably connected to a ring groove 6. The upper end of the internal gear ring 72 is detachably connected to a plastic sintered plate body 710. The right side of the vertical end of the L-shaped air inlet pipe 75 is fixedly connected to an air passage pipe 78. Multiple air outlets 79 are evenly distributed on the upper side of the outer end of the air passage pipe 78.
[0022] In this embodiment, the blowing assembly 4 includes a box cover 41 and the box cover 41 is detachably connected to the dust collection box 1. An air outlet pipe 42 is fixedly connected to the middle of the upper end of the box cover 41. Two symmetrically arranged contact frames 43 are fixedly connected to the lower end of the dust collection box 1. An air passage plate 44 is fixedly connected to the lower end of the contact frame 43. A plurality of evenly distributed blowing pipes 45 are fixedly connected to the lower end of the air passage plate 44. An air intake pipe 46 is fixedly connected to the right side of the upper end of the air passage plate 44. An axial flow fan 47 is fixedly connected to the tail end of the air intake pipe 46, and the lower end of the axial flow fan 47 is fixedly connected to the box cover 41.
[0023] Specifically, the gas passing through the sintered plate body 710 can be blown out from the air outlet pipe 42 through the dust collection box 1 and the blowing assembly 4. When it is necessary to blow the sintered plate body 710, the axial flow fan 47 can be powered. The axial flow fan 47 draws outside air into the dust collection box 1. The outside air passes through the air passage plate 44 and the blowing pipe 45 to blow the sintered plate body 710, thus realizing the cleaning of dust from the sintered plate body 710.
[0024] In this embodiment, a plurality of circumferentially distributed brackets 2 are fixedly connected to the lower end of the dust collection box 1, and an anti-slip pad 3 is fixedly connected to the lower end of each bracket 2.
[0025] Specifically, the bracket 2 and anti-slip pad 3 are provided to provide stable support for the dust collection box 1.
[0026] In this embodiment, the vent pipe 42 penetrates the box cover 41 and is arranged in an L-shape.
[0027] Specifically, ensure that the exhaust pipe 42 can smoothly deliver the gas out of the dust collector 1.
[0028] In this embodiment, a dust collection bucket 5 is detachably connected to the lower end of the dust collection box 1.
[0029] Specifically, dust can be collected through the dust collection bin 5.
[0030] In this embodiment, the central axis of the air duct 78 is on the same plane as the central axis of the sintered plate body 710, and the air duct 78 is located at the lower part of the sintered plate body 710.
[0031] Specifically, it ensures that the gas blown out through the air outlet 79 can fully contact the sintered plate body 710.
[0032] In this embodiment, the rotating fan blade 76 is located at the lower part of the air duct 78.
[0033] Specifically, it ensures that the dust-laden gas passing through the rotating fan blades 76 can smoothly drive the follower shaft 74 to rotate.
[0034] Working Principle: An external fan draws in dust-laden gas, which then enters the dust collection box 1 through the L-shaped inlet pipe 75 and the duct 78. This dust-laden gas drives the rotating fan blades 76, which in turn rotate the follower shaft 74. The follower shaft 74 then drives the gear 73, which in turn rotates the internal gear ring 72. The internal gear ring 72 rotates within the annular groove 6, causing the sintered plate body 710 to rotate. During this process, the dust-laden gas is blown out from the outlet 79, making uniform contact with the sintered plate body 710. In this process, the dust-laden gas passes through the sintered plate body 710... Gas is blown out from the exhaust pipe 42. When it is necessary to perform a blowing action on the sintered plate body 710, the axial flow fan 47 can be powered. The axial flow fan 47 draws outside air into the dust collection box 1. The outside air passes through the air vane 44 and the blow pipe 45 and is sprayed onto the sintered plate body 710, thus cleaning the dust from the sintered plate body 710. This utility model enables the dust-laden gas entering the dust collection box 1 to make the sintered plate body 710 rotate evenly, achieving uniform contact between the dust-laden gas and the sintered plate body 710, improving the performance of the sintered plate body 710 and reducing damage to the sintered plate body 710.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A novel uniform air distribution mechanism for a sintered plastic plate dust collector, comprising a dust collection box (1), characterized in that: The dust collector (1) is equipped with a jet blowing assembly (4) at the top. The inner wall of the dust collector (1) is provided with an annular groove (6). The inner side of the dust collector (1) is provided with an air intake uniform contact assembly (7). The air intake uniform contact assembly (7) includes an L-shaped air intake pipe (75) and the L-shaped air intake pipe (75) is fixedly connected to the dust collector (1). The vertical end of the L-shaped air intake pipe (75) is fixedly connected to a fixing frame (77). The inner end of the fixing frame (77) is rotatably connected to a follower shaft (74) through a bearing. The lower end of the follower shaft (74) is fixedly connected to multiple circumferentially distributed rotating fan blades. (76) The upper end of the follower shaft (74) passes through the L-shaped air inlet pipe (75) and is fixedly connected to a gear (73). The outer end of the gear (73) is meshed with an internal gear ring (72). The outer end of the internal gear ring (72) is fixedly connected to a rotating ring (71). The inner wall of the rotating ring (71) is slidably connected to a ring groove (6). The upper end of the internal gear ring (72) is detachably connected to a plastic sintered plate body (710). The right side of the vertical end of the L-shaped air inlet pipe (75) is fixedly connected to an air duct (78). The upper side of the outer end of the air duct (78) is provided with multiple air outlets (79) that are evenly distributed.
2. The uniform air distribution mechanism of the novel sintered plate dust collector according to claim 1, characterized in that: The blowing assembly (4) includes a box cover (41) and the box cover (41) is detachably connected to the dust collection box (1). An air outlet pipe (42) is fixedly connected to the middle of the upper end of the box cover (41). Two symmetrically arranged contact frames (43) are fixedly connected to the lower end of the dust collection box (1). An air vent plate (44) is fixedly connected to the lower end of the contact frame (43). A plurality of evenly distributed blowing pipes (45) are fixedly connected to the lower end of the air vent plate (44). An air suction pipe (46) is fixedly connected to the right side of the upper end of the air vent plate (44). An axial flow fan (47) is fixedly connected to the tail end of the air suction pipe (46), and the lower end of the axial flow fan (47) is fixedly connected to the box cover (41).
3. The uniform air distribution mechanism of the novel sintered plate dust collector according to claim 1, characterized in that: The dust collection box (1) is fixedly connected to a plurality of circumferentially distributed brackets (2) at the lower end, and each bracket (2) is fixedly connected to an anti-slip pad (3) at the lower end.
4. The uniform air distribution mechanism of the novel sintered plate dust collector according to claim 2, characterized in that: The vent pipe (42) penetrates the box cover (41), and the vent pipe (42) is arranged in an L-shape.
5. The uniform air distribution mechanism of the novel sintered plate dust collector according to claim 1, characterized in that: The dust collection box (1) is detachably connected to a dust collection bucket (5) at its lower end.
6. The uniform air distribution mechanism of the novel sintered plate dust collector according to claim 1, characterized in that: The central axis of the air duct (78) is on the same plane as the central axis of the sintered plate body (710), and the air duct (78) is located at the lower part of the sintered plate body (710).
7. The uniform air distribution mechanism of the novel sintered plate dust collector according to claim 1, characterized in that: The rotating fan blade (76) is located at the lower part of the air duct (78).
Citation Information
Patent Citations
Novel sinter plate dust remover capable of uniformly distributing air
CN218076879U