Batching device for producing concrete water reducing agent

By introducing a crushing mechanism into the concrete water-reducing agent production device, and using a drive shaft to drive multiple bottom plates and toothed grooves to rotate in a staggered manner, the problem of clumping at the bottom of the mixing tank was solved, and efficient mixing of raw materials was achieved.

CN223931256UActive Publication Date: 2026-02-24GUANGXI HUALIXIN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520554026.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-02-24
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

The raw materials of concrete water-reducing agents tend to clump together during the mixing process, causing them to sink to the bottom of the mixing tank and become difficult to break up, thus affecting the mixing efficiency.

Method used

A batching device for producing concrete water-reducing agent was designed, comprising a mixing tank, a drive motor, a drive shaft, a main mixing rod, a crushing mechanism, and a drive mechanism. The drive shaft drives multiple base plates and toothed grooves to rotate in a staggered manner, thereby crushing and scooping up agglomerated raw materials and improving mixing efficiency.

Benefits of technology

It effectively breaks up and scoops up clumps at the bottom of the mixing tank, improving the mixing efficiency of raw materials and ensuring thorough mixing of the water-reducing agent raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batching device for producing a concrete water reducing agent. The batching device comprises a stirring box, a feeding pipe is arranged at the top end of the stirring box, a discharging pipe is arranged at the bottom end of the stirring box, the top end of the stirring box is connected with a driving motor, and the output end of the driving motor is connected with a driving shaft; the bottom cylinder drives the second bottom plate to rotate, and the driving shaft drives the first bottom plate to rotate, so that the rotating direction of the first bottom plate is opposite to that of the second bottom plate, the first bottom plate and the second bottom plate can rotate in a staggered manner, first crushing teeth penetrate through second tooth grooves in the rotating process, and second crushing teeth penetrate through first tooth grooves; the first bottom plate drives the second bottom plate to rotate, so that raw material cakes between the first bottom plate and the second bottom plate can be crushed and cut open, the mixing efficiency of raw materials is improved, and meanwhile, the second bottom plate drives the inclined plate to rotate, so that the raw material cakes in contact with the inner bottom end of the stirring box can be shoveled up, and the raw material cakes can be better stirred.
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Description

Technical Field

[0001] This utility model relates to the field of engineering raw material production equipment, and in particular to a batching device for producing concrete water-reducing agents. Background Technology

[0002] Water-reducing agents are concrete admixtures that reduce the amount of mixing water while maintaining a relatively constant concrete slump. Most water-reducing agents are anionic surfactants, including lignin sulfonates, naphthalene sulfonates, and formaldehyde polymers. When added to concrete mixes, they disperse cement particles, improve workability, reduce water consumption per unit area, and enhance the fluidity of the concrete mixture.

[0003] The production of concrete water-reducing agents requires heating and stirring of raw materials to ensure thorough mixing. However, during mixing, the raw materials may clump together, sinking to the bottom of the mixing tank. Conventional mixing rollers are inconvenient for breaking up these clumps, preventing proper mixing. Therefore, a batching device for concrete water-reducing agent production is needed to easily break up the clumps at the bottom of the mixing tank, thereby improving the mixing efficiency. Utility Model Content

[0004] The purpose of this invention is to overcome the defect that the raw material blocks of water-reducing agent that sink to the bottom of the mixing tank are inconvenient to break up, and to provide a batching device for the production of concrete water-reducing agent.

[0005] The technical solution to achieve the above objective is: a batching device for producing concrete water-reducing agent, comprising a mixing tank, a feed pipe at the top of the mixing tank, a discharge pipe at the bottom of the mixing tank, a drive motor connected to the top of the mixing tank, a drive shaft connected to the output end of the drive motor, a plurality of main mixing rods connected to the side wall of the drive shaft, a drive mechanism provided inside the mixing tank, and a crushing mechanism provided on the drive mechanism and the drive shaft.

[0006] Preferably, the bottom of the drive shaft is located at the inner bottom of the mixing tank, and the main stirring rod is located inside the mixing tank.

[0007] Preferably, the driving mechanism includes a bottom cylinder, a rotating ring, a steering gear, a rotating shaft, a driving gear, and a gear ring. The bottom of the mixing tank has a rotating groove, and a rotating ring is rotatably connected in the rotating groove. The top of the rotating ring is connected to the bottom cylinder, and the top of the bottom cylinder has a rotating hole. The side wall of the rotating hole is rotatably connected to the driving shaft, and the bottom of the driving shaft is connected to the driving gear. The inner side wall of the bottom cylinder is connected to the gear ring, and the bottom of the mixing tank is rotatably connected to the rotating shaft. The side wall of the rotating shaft is connected to the steering gear.

[0008] Preferably, the sidewall of the steering gear meshes with the ring gear, and the steering gear meshes with the drive gear.

[0009] Preferably, both the steering gear and the drive gear are located inside the bottom cylinder.

[0010] Preferably, the crushing mechanism includes a first base plate, a first tooth groove, a first crushing tooth, a second base plate, a second tooth groove, and a second crushing tooth. The bottom sidewall of the drive shaft is connected to multiple first base plates. The bottom sidewall of the first base plate has multiple first tooth grooves. The bottom end of the first base plate is also connected to multiple first crushing teeth. The sidewall of the bottom cylinder is connected to a second base plate. The top end of the second base plate has multiple second tooth grooves. The top end of the second base plate is also connected to multiple second crushing teeth.

[0011] Preferably, the first base plate is located above the bottom cylinder, the width of the first tooth groove is equal to the width of the second tooth groove, the width of the first crushing tooth is equal to the width of the second crushing tooth, and the width of the first crushing tooth is less than the width of the first tooth groove.

[0012] Preferably, the first tooth groove and the second crushing tooth are matched vertically, the second tooth groove and the first crushing tooth are matched vertically, the first crushing tooth and the second crushing tooth are both pyramidal, and the bottom end of the side wall of the second base plate is connected to an inclined plate.

[0013] The beneficial effects of this utility model are as follows: the bottom cylinder drives the second bottom plate to rotate, while the drive shaft drives the first bottom plate to rotate, so that the rotation direction of the first bottom plate is opposite to that of the second bottom plate, allowing the first bottom plate and the second bottom plate to rotate in a staggered manner. This allows the first crushing tooth to pass through the second tooth groove during rotation, while the second crushing tooth passes through the first tooth groove, thereby breaking and cutting the raw material clumps located between the first bottom plate and the second bottom plate, thus improving the mixing efficiency of the raw materials. At the same time, the second bottom plate drives the inclined plate to rotate, which can scoop up the raw material clumps in contact with the bottom of the mixing tank, allowing the raw material clumps to be better mixed. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0015] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0016] Figure 3 This is a schematic cross-sectional view of the mixing tank of this utility model;

[0017] Figure 4 This is a schematic diagram of the toothed ring structure of this utility model;

[0018] Figure 5 yes Figure 2 A magnified structural diagram of point A in the middle.

[0019] Icon labels:

[0020] 1. Mixing tank; 2. Drive motor; 3. Drive shaft; 4. Main stirring rod; 5. Drive mechanism; 501. Bottom cylinder; 502. Rotating ring; 503. Steering gear; 504. Rotating shaft; 505. Drive gear; 506. Gear ring; 6. Crushing mechanism; 601. First bottom plate; 602. First tooth groove; 603. First crushing tooth; 604. Second bottom plate; 605. Second tooth groove; 606. Second crushing tooth; 7. Rotary trough; 8. Feed pipe; 9. Discharge pipe; 10. Inclined plate. Detailed Implementation

[0021] The technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] The present invention will be further described below with reference to the accompanying drawings.

[0023] Reference Appendix Figure 1-5 A batching device for producing concrete water-reducing agent includes a mixing tank 1, a feed pipe 8 at the top of the mixing tank 1, a discharge pipe 9 at the bottom of the mixing tank 1, a drive motor 2 connected to the top of the mixing tank 1, a drive shaft 3 connected to the output end of the drive motor 2, the bottom of the drive shaft 3 located at the inner bottom of the mixing tank 1, a main stirring rod 4 located inside the mixing tank 1, multiple main stirring rods 4 connected to the side wall of the drive shaft 3, a drive mechanism 5 installed inside the mixing tank 1, and a crushing mechanism 6 installed on the drive mechanism 5 and the drive shaft 3.

[0024] Reference Appendix Figure 3-5 The drive mechanism 5 includes a bottom cylinder 501, a rotating ring 502, a steering gear 503, a rotating shaft 504, a drive gear 505, and a gear ring 506. A rotating groove 7 is provided at the bottom inner end of the mixing tank 1. The rotating ring 502 is rotatably connected in the rotating groove 7. The top end of the rotating ring 502 is connected to the bottom cylinder 501. A rotating hole is provided at the top end of the bottom cylinder 501. The side wall of the rotating hole is rotatably connected to the drive shaft 3. The bottom end of the drive shaft 3 is connected to the drive gear 505. The gear ring 506 is connected to the inner side wall of the bottom cylinder 501. The rotating shaft 504 is rotatably connected at the bottom inner end of the mixing tank 1. The steering gear 503 is connected to the side wall of the rotating shaft 504. The side wall of the steering gear 503 meshes with the gear ring 506. The steering gear 503 meshes with the drive gear 505. The steering gear 503 and the drive gear 505 are both located inside the bottom cylinder 501. The bottom cylinder 501 is provided with a sealing gasket.

[0025] Raw materials are fed into the feed pipe 8, the drive motor 2 is started, and the drive shaft 3 is driven to rotate. The drive shaft 3 drives the main stirring rod 4 to stir and mix the raw materials. The drive shaft 3 drives the drive gear 505 to rotate, and the drive gear 505 drives the steering gear 503 to rotate. The steering gear 503 drives the gear ring 506 to rotate in the opposite direction to the rotation of the drive gear 505. The gear ring 506 drives the bottom cylinder 501 to rotate. Since the bottom cylinder 501 is rotatably connected to the drive shaft 3, there is no rotational interference between the drive shaft 3 and the bottom cylinder 501. The bottom cylinder 501 then drives the second bottom plate 604 to rotate.

[0026] Reference Appendix Figure 3-5 The crushing mechanism 6 includes a first base plate 601, a first tooth groove 602, a first crushing tooth 603, a second base plate 604, a second tooth groove 605, and a second crushing tooth 606. Multiple first base plates 601 are connected to the bottom sidewall of the drive shaft 3. Multiple first tooth grooves 602 are formed on the bottom sidewall of the first base plate 601. Multiple first crushing teeth 603 are also connected to the bottom end of the first base plate 601. A second base plate 604 is connected to the sidewall of the bottom cylinder 501. Multiple second tooth grooves 605 are formed on the top end of the second base plate 604. Multiple first crushing teeth 606 are also connected to the top end of the second base plate 604. The second crushing tooth 606, the first base plate 601 is located above the bottom cylinder 501, the width of the first tooth groove 602 is equal to the width of the second tooth groove 605, the width of the first crushing tooth 603 is equal to the width of the second crushing tooth 606, the width of the first crushing tooth 603 is less than the width of the first tooth groove 602, the first tooth groove 602 and the second crushing tooth 606 are matched vertically, the second tooth groove 605 and the first crushing tooth 603 are matched vertically, the first crushing tooth 603 and the second crushing tooth 606 are both pyramidal, and the bottom end of the side wall of the second base plate 604 is connected to an inclined plate 10.

[0027] The bottom cylinder 501 drives the second bottom plate 604 to rotate, while the drive shaft 3 drives the first bottom plate 601 to rotate, so that the rotation direction of the first bottom plate 601 is opposite to that of the second bottom plate 604, allowing the first bottom plate 601 and the second bottom plate 604 to rotate in a staggered manner. The first bottom plate 601 drives the first tooth groove 602 and the first crushing tooth 603 to rotate, while the second bottom plate 604 drives the second tooth groove 605 and the second crushing tooth 606 to rotate. The first tooth groove 602 and the second crushing tooth 606 are vertically matched and distributed. The toothed groove 605 and the first crushing tooth 603 are matched and distributed vertically, so that the first crushing tooth 603 passes through the second toothed groove 605 during rotation, while the second crushing tooth 606 passes through the first toothed groove 602. This allows the raw material clumps located between the first bottom plate 601 and the second bottom plate 604 to be crushed and cut, thereby improving the mixing efficiency of the raw materials. At the same time, the second bottom plate 604 drives the inclined plate 10 to rotate, which can scoop up the raw material clumps in contact with the bottom of the mixing tank 1, so that the raw material clumps can be better mixed.

[0028] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A batching device for producing concrete water-reducing agent, comprising a mixing tank (1), wherein a feed pipe (8) is provided at the top of the mixing tank (1), and a discharge pipe (9) is provided at the bottom of the mixing tank (1), characterized in that, The top of the mixing tank (1) is connected to a drive motor (2), the output end of the drive motor (2) is connected to a drive shaft (3), the side wall of the drive shaft (3) is connected to multiple main stirring rods (4), the mixing tank (1) is provided with a drive mechanism (5), and the drive mechanism (5) and the drive shaft (3) are provided with a crushing mechanism (6).

2. The batching device for producing concrete water-reducing agent according to claim 1, characterized in that, The bottom of the drive shaft (3) is located at the inner bottom of the mixing tank (1), and the main stirring rod (4) is located inside the mixing tank (1).

3. The batching device for producing concrete water-reducing agent according to claim 1, characterized in that, The drive mechanism (5) includes a bottom cylinder (501), a rotating ring (502), a steering gear (503), a rotating shaft (504), a drive gear (505), and a gear ring (506). The bottom of the mixing tank (1) is provided with a rotating groove (7). The rotating ring (502) is rotatably connected in the rotating groove (7). The top of the rotating ring (502) is connected to the bottom cylinder (501). The top of the bottom cylinder (501) is provided with a rotating hole. The side wall of the rotating hole is rotatably connected to the drive shaft (3). The bottom of the drive shaft (3) is connected to the drive gear (505). The inner side wall of the bottom cylinder (501) is connected to the gear ring (506). The bottom of the mixing tank (1) is rotatably connected to the rotating shaft (504). The side wall of the rotating shaft (504) is connected to the steering gear (503).

4. The batching device for producing concrete water-reducing agent according to claim 3, characterized in that, The sidewall of the steering gear (503) meshes with the gear ring (506), and the steering gear (503) meshes with the drive gear (505).

5. A batching device for producing concrete water-reducing agent according to claim 3, characterized in that, The steering gear (503) and the drive gear (505) are both located inside the bottom cylinder (501).

6. The batching device for producing concrete water-reducing agent according to claim 3, characterized in that, The crushing mechanism (6) includes a first base plate (601), a first tooth groove (602), a first crushing tooth (603), a second base plate (604), a second tooth groove (605), and a second crushing tooth (606). The bottom side wall of the drive shaft (3) is connected to multiple first base plates (601). Multiple first tooth grooves (602) are opened on the bottom side wall of the first base plate (601). Multiple first crushing teeth (603) are also connected to the bottom end of the first base plate (601). The side wall of the bottom cylinder (501) is connected to a second base plate (604). Multiple second tooth grooves (605) are opened on the top end of the second base plate (604). Multiple second crushing teeth (606) are also connected to the top end of the second base plate (604).

7. A batching device for producing concrete water-reducing agent according to claim 6, characterized in that, The first base plate (601) is located above the bottom cylinder (501), the width of the first tooth groove (602) is equal to the width of the second tooth groove (605), the width of the first crushing tooth (603) is equal to the width of the second crushing tooth (606), and the width of the first crushing tooth (603) is less than the width of the first tooth groove (602).

8. A batching device for producing concrete water-reducing agent according to claim 6, characterized in that, The first tooth groove (602) and the second crushing tooth (606) are matched and distributed vertically, the second tooth groove (605) and the first crushing tooth (603) are matched and distributed vertically, the first crushing tooth (603) and the second crushing tooth (606) are both pyramidal, and the bottom end of the side wall of the second base plate (604) is connected to an inclined plate (10).