Basket type sand mill with sand milling basket capable of being replaced quickly for processing steel structure fireproof coating
By designing a basket mill with a quick-change grinding basket, the problem of difficult grinding basket replacement in the existing technology has been solved, realizing convenient replacement and efficient grinding and dispersion, and reducing production costs.
Patent Information
- Application Number
- CN202422481645.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing basket mill's grinding basket mechanism is prone to damage after prolonged use, and the direct fixing method makes it difficult to replace, leading to increased replacement costs for the entire device.
A basket mill with a quick-change grinding basket was designed. The transmission beam is driven by a hydraulic cylinder and the transmission component is driven by a motor, which enables quick disassembly and assembly of the grinding basket component. Combined with the clamping component, the material bucket is fixed under the grinding basket component, thereby improving the grinding and dispersion efficiency.
This technology enables easy replacement of the sand grinding basket assembly, reduces production costs, and improves grinding and dispersion efficiency.
Smart Images

Figure CN223931526U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of basket mills, specifically to a basket mill for processing fireproof coatings on steel structures with a quick-change sand mill basket. Background Technology
[0002] Fire-retardant coatings are special coatings applied to the surface of combustible substrates to reduce the flammability of the coated material, inhibit the rapid spread of fire, and improve the fire resistance of the coated material. They are applied to the surface of combustible substrates to alter the surface combustion characteristics of the material and inhibit the rapid spread of fire, or to building components to improve the fire resistance of the components. Steel structure buildings are now widely used, and to improve the fire resistance of steel structures, fire-retardant coatings are usually sprayed onto their surfaces. Basket mills are generally used in the processing of fire-retardant coatings.
[0003] However, the existing basket mill mechanism is usually fixed directly to the bottom wall of the transmission beam by the connecting rod. But the basket mechanism is prone to damage after long-term use. The direct fixing method makes it difficult to replace the basket mechanism. If the entire device is replaced directly, it will increase the cost. Utility Model Content
[0004] This utility model proposes a basket sand mill with a quick-change sand mill basket for processing fireproof coatings on steel structures. It solves the problem that in the existing basket sand mills, the sand mill basket mechanism is generally directly fixed to the bottom wall of the transmission beam by a connecting rod. However, the sand mill basket mechanism is prone to damage after long-term use. The direct fixing method makes it difficult to replace the sand mill basket mechanism. If the entire device is replaced directly, it will lead to increased costs.
[0005] The technical solution of this utility model is as follows:
[0006] A basket mill for processing fire-retardant coatings on steel structures, comprising:
[0007] A base, a hydraulic cylinder is fixed to one side of the top wall of the base, a transmission beam is fixed to the movable end of the top of the hydraulic cylinder, a motor is fixed to one side of the bottom of the transmission beam, a connecting component is fixed to the other side of the bottom of the transmission beam, and a transmission component is installed inside the transmission beam;
[0008] A sanding basket assembly, wherein the sanding basket assembly is installed at the bottom end of the connecting assembly;
[0009] A clamping assembly is mounted on the top wall of the base.
[0010] Preferably, the connecting assembly includes a mounting plate, which is fixed to the bottom wall of the transmission beam. Connecting rods are symmetrically fixed along the outer edge of the bottom wall of the mounting plate, and a transmission shaft is rotatably mounted on the center of the mounting plate via a bearing.
[0011] The top end of the drive shaft is connected to the power output end of the motor through a transmission assembly, the bottom end of the drive shaft is fixed with a connector, and a threaded sleeve is slidably installed on the bottom side wall of the drive shaft.
[0012] A limit block is fixed at the bottom of the connecting rod, and a threaded sleeve is screwed to the bottom of the connecting rod.
[0013] Preferably, the connector includes a rectangular block, which is fixed to the bottom end of the drive shaft. The bottom end of the rectangular block has symmetrical movable grooves, and a sliding plate is slidably installed in each movable groove. A spring is fixed between the side wall of the sliding plate and the inner wall of the movable groove. A top ball is fixed to the other side of the sliding plate, and the top ball slides through the side wall of the rectangular block.
[0014] Preferably, the sanding basket assembly includes a basket body, the top wall of which is symmetrically provided with arc-shaped limiting grooves that cooperate with the limiting block, and a drive shaft is rotatably mounted in the center of the basket body;
[0015] The top wall of the drive shaft is provided with a rectangular connecting hole that mates with the connector. A suction pump wheel and a stirring rod are fixed on the shaft of the drive shaft located inside the basket. A dispersing disc is fixed at the bottom end of the drive shaft.
[0016] The suction pump wheel is located at the top of the inner cavity of the sand grinding basket assembly;
[0017] A separator is fixed to the bottom wall of the basket, and the drive shaft passes through the center of the separator via a bearing.
[0018] Preferably, the inner wall of the rectangular connecting hole is provided with a ball groove that mates with the ball, and the top end of the drive shaft is provided with threads that mate with the threaded sleeve.
[0019] Preferably, the side wall of the basket is provided with a water outlet that communicates with the arc-shaped limiting groove.
[0020] Preferably, the top wall of the base has a mounting groove, and the clamping assembly is installed in the mounting groove.
[0021] Preferably, the clamping assembly includes two symmetrically arranged clamping blocks, which are slidably installed in the mounting groove. A slider is fixed to one side of each clamping block. A sliding groove is provided on the side wall of the mounting groove. The slider is slidably installed in the sliding groove. A bidirectional screw is rotatably installed in the sliding groove. The two sliders are respectively screwed to the two ends of the bidirectional screw. One end of the bidirectional screw passes through the side wall of the base through a bearing and is fixed with a knob.
[0022] Preferably, the clamping end of the clamping block has a triangular groove, and a rubber pad is fixed to the clamping end of the clamping block.
[0023] Preferably, the transmission component is a synchronous belt mechanism.
[0024] The beneficial effects of this utility model are as follows:
[0025] The connecting component in this invention enables quick disassembly and assembly of the grinding basket assembly, facilitating its replacement. The operation is simple and convenient. When the grinding basket assembly is damaged, the entire device does not need to be replaced, effectively reducing production costs. The clamping component can clamp the material bucket directly below the grinding basket assembly, improving the grinding and dispersing efficiency of the grinding basket assembly. Attached Figure Description
[0026] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0027] Figure 1 This is a perspective view of the external structure of this utility model;
[0028] Figure 2 This is a three-dimensional view of the internal structure of the transmission beam of this utility model;
[0029] Figure 3 This is a perspective view of the connecting component structure of this utility model;
[0030] Figure 4 This is a three-dimensional view of the sand grinding basket assembly of this utility model;
[0031] Figure 5 This is a perspective view of the clamping component structure of this utility model;
[0032] Figure 6 This is a schematic diagram of the connector structure of this utility model.
[0033] In the diagram: 1. Base; 2. Hydraulic cylinder; 3. Transmission beam; 4. Motor; 5. Connecting assembly; 51. Mounting plate; 52. Connecting rod; 53. Transmission shaft; 54. Connector; 541. Rectangular block; 542. Movable groove; 543. Slide plate; 544. Spring; 545. Top ball; 55. Threaded sleeve; 56. Limiting block; 57. Threaded sleeve; 6. Grinding basket assembly; 61. Basket body; 62. Arc-shaped limiting groove; 63. Drive shaft; 64. Rectangular connecting hole; 65. Suction pump wheel; 66. Stirring rod; 67. Separator; 68. Dispersing disc; 7. Clamping assembly; 71. Clamping block; 72. Slider; 73. Slide groove; 74. Bidirectional screw; 75. Knob; 8. Mounting groove; 9. Transmission assembly. Detailed Implementation
[0034] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0035] Example 1
[0036] like Figures 1-2 As shown, this embodiment proposes:
[0037] A basket mill for processing fire-retardant coatings on steel structures, comprising:
[0038] A base 1 is provided. A hydraulic cylinder 2 is fixed to one side of the top wall of the base 1. A transmission beam 3 is fixed to the movable end of the top of the hydraulic cylinder 2. A motor 4 is fixed to one side of the bottom of the transmission beam 3. A connecting component 5 is fixed to the other side of the bottom of the transmission beam 3. A transmission component 9 is installed inside the transmission beam 3.
[0039] Sanding basket assembly 6 is installed at the bottom of connecting assembly 5;
[0040] Clamping component 7 is mounted on the top wall of base 1.
[0041] Transmission component 9 is a synchronous belt mechanism.
[0042] In this embodiment, the hydraulic cylinder 2 drives the sand grinding basket assembly 6 to move up and down, thereby performing grinding and dispersion operations. The motor 4 drives the connecting assembly 5 through the transmission assembly 9, which in turn drives the sand grinding basket assembly 6. The connecting assembly 5 enables quick assembly and disassembly of the sand grinding basket assembly 6, facilitating its replacement and making operation simple and convenient. The clamping assembly 7 can fix the bucket containing the steel structure fireproof coating, while ensuring that the sand grinding basket assembly 6 is located in the center of the bucket, improving grinding and dispersion efficiency.
[0043] Example 2
[0044] like Figures 3-6 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes:
[0045] The connecting component 5 includes a mounting plate 51, which is fixed to the bottom wall of the transmission beam 3. Connecting rods 52 are symmetrically fixed to the outer edge of the bottom wall of the mounting plate 51, and a transmission shaft 53 is rotatably mounted in the center of the mounting plate 51 through a bearing.
[0046] The top end of the drive shaft 53 is connected to the power output end of the motor 4 through the transmission assembly 9. The bottom end of the drive shaft 53 is fixed with a connector 54, and a threaded sleeve 55 is slidably installed on the bottom side wall of the drive shaft 53.
[0047] A limit block 56 is fixed at the bottom of the connecting rod 52, and a threaded sleeve 57 is screwed to the bottom of the connecting rod 52.
[0048] The connector 54 includes a rectangular block 541, which is fixed to the bottom of the drive shaft 53. The bottom of the rectangular block 541 has symmetrical movable grooves 542. Slide plates 543 are slidably installed in each movable groove 542. A spring 544 is fixed between the side wall of the slide plate 543 and the inner wall of the movable groove 542. A top ball 545 is fixed on the other side of the slide plate 543. The top ball 545 slides through the side wall of the rectangular block 541.
[0049] The sanding basket assembly 6 includes a basket body 61, with symmetrical arc-shaped limiting grooves 62 on the top wall of the basket body 61 that cooperate with the limiting block 56, and a drive shaft 63 rotatably mounted in the center of the basket body 61.
[0050] The top wall of the drive shaft 63 is provided with a rectangular connecting hole 64 that mates with the connector 54. The drive shaft 63 is fixed with a suction pump wheel 65 and a stirring rod 66 on the shaft inside the basket 61. The bottom end of the drive shaft 63 is fixed with a dispersing disc 68.
[0051] The suction pump wheel 65 is located at the top of the inner cavity of the sand grinding basket assembly 6;
[0052] A separator 67 is fixed to the bottom wall of the basket 61, and a drive shaft 63 passes through the center of the separator 67 via a bearing.
[0053] The inner wall of the rectangular connecting hole 64 is provided with a ball groove that mates with the ball 545, and the top end of the drive shaft 63 is provided with a thread that mates with the threaded sleeve 55.
[0054] The side wall of the basket 61 has a water outlet that communicates with the arc-shaped limiting groove 62.
[0055] In this embodiment, the connecting component 5 enables quick assembly and disassembly of the sanding basket assembly 6, facilitating its replacement and providing a simple and convenient operation. When installing the sanding basket assembly 6 onto the connecting component 5, first align the limiting block 56 with the wide end of the arc-shaped limiting groove 62, and simultaneously insert the connector 54 into the rectangular connecting hole 64. Rotate the basket body 61 to move the limiting block 56 into the arc-shaped limiting groove 62 until it reaches the innermost side. At this point, rotate the threaded sleeve 57 to ensure it fits tightly against the top of the basket body 61, thus connecting the connecting component 5 to the sanding basket assembly 6. Simultaneously, rotate the threaded sleeve 55 to screw it onto the top of the drive shaft 63, ensuring a stable connection between the drive shaft 53 and the drive shaft 63. The connector 54 provides initial positioning for the sanding basket assembly 6 during installation. The top ball 545 engages with the top ball groove, facilitating the suspension of the sanding basket assembly 6 at the bottom of the drive shaft 53 for easy installation.
[0056] The top wall of the base 1 has a mounting groove 8, and the clamping component 7 is installed in the mounting groove 8.
[0057] The clamping assembly 7 includes two symmetrically arranged clamping blocks 71, which are slidably installed in the mounting groove 8. A slider 72 is fixed on one side of the clamping block 71. A sliding groove 73 is opened on the side wall of the mounting groove 8. The slider 72 is slidably installed in the sliding groove 73. A bidirectional screw 74 is rotatably installed in the sliding groove 73. The two sliders 72 are respectively screwed to the two ends of the bidirectional screw 74. One end of the bidirectional screw 74 passes through the side wall of the base 1 through a bearing and is fixed with a knob 75.
[0058] The clamping end of the clamping block 71 has a triangular groove, and a rubber pad is fixed to the clamping end of the clamping block 71.
[0059] In this embodiment, the clamping component 7 can clamp the material bucket directly below the sand grinding basket component 6, thereby improving the grinding and dispersion efficiency of the sand grinding basket component 6. When the clamping component 7 is working, the material bucket containing the steel structure fireproof coating is first placed in the mounting groove 8, and the knob 75 is rotated. The knob 75 drives the bidirectional screw 74 to rotate. During the rotation of the bidirectional screw 74, the slider 72 drives the two clamping blocks 71 to move closer to each other, thereby clamping and fixing the material bucket. The rubber pad can prevent the material bucket from being damaged during the clamping process.
[0060] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A basket mill with a quick-change sanding basket for processing fireproof coatings on steel structures, characterized in that, include: A base (1) is provided with a hydraulic cylinder (2) fixed on one side of the top wall of the base (1), a transmission beam (3) fixed on the movable end of the top of the hydraulic cylinder (2), a motor (4) fixed on one side of the bottom of the transmission beam (3), a connecting component (5) fixed on the other side of the bottom of the transmission beam (3), and a transmission component (9) installed inside the transmission beam (3). A sand grinding basket assembly (6) is installed at the bottom end of the connecting assembly (5); Clamping assembly (7) is mounted on the top wall of the base (1).
2. The basket mill with a quick-change sanding basket for processing fireproof coatings on steel structures according to claim 1, characterized in that, The connecting assembly (5) includes a mounting plate (51), which is fixed on the bottom wall of the transmission beam (3). Connecting rods (52) are symmetrically fixed on the outer edge of the bottom wall of the mounting plate (51), and a transmission shaft (53) is rotatably mounted on the center of the mounting plate (51) through a bearing. The top end of the drive shaft (53) is connected to the power output end of the motor (4) through the transmission assembly (9), and the bottom end of the drive shaft (53) is fixed with a connector (54). A threaded sleeve (55) is slidably installed on the bottom side wall of the drive shaft (53). The bottom end of the connecting rod (52) is fixed with a limit block (56), and the bottom of the connecting rod (52) is screwed with a threaded sleeve (57).
3. A basket mill with a quick-change sanding basket for processing fireproof coatings on steel structures, as described in claim 2, is characterized in that... The connector (54) includes a rectangular block (541), which is fixed to the bottom end of the drive shaft (53). The bottom end of the rectangular block (541) is symmetrically provided with movable grooves (542). Slide plates (543) are slidably installed in each movable groove (542). A spring (544) is fixed between the side wall of the slide plate (543) and the inner wall of the movable groove (542). A top ball (545) is fixed on the other side of the slide plate (543). The top ball (545) slides through the side wall of the rectangular block (541).
4. A basket mill with a quick-change sanding basket for processing fireproof coatings on steel structures, as described in claim 3, is characterized in that... The sanding basket assembly (6) includes a basket body (61), and the top wall of the basket body (61) is symmetrically provided with arc-shaped limiting grooves (62) that cooperate with the limiting block (56). A drive shaft (63) is rotatably installed in the center of the basket body (61). The top wall of the drive shaft (63) is provided with a rectangular connecting hole (64) that cooperates with the connector (54). The drive shaft (63) is fixed with a suction pump wheel (65) and a stirring rod (66) on the shaft inside the basket (61). The bottom end of the drive shaft (63) is fixed with a dispersing disc (68). The suction pump wheel (65) is located at the top of the inner cavity of the sand grinding basket assembly (6); A separator (67) is fixed to the bottom wall of the basket (61), and the drive shaft (63) passes through the center of the separator (67) via a bearing.
5. A basket mill with a quick-change sanding basket for processing fireproof coatings on steel structures, as described in claim 4, is characterized in that... The inner wall of the rectangular connecting hole (64) is provided with a ball groove that mates with the ball (545), and the top end of the drive shaft (63) is provided with threads that mate with the threaded sleeve (55).
6. A basket mill with a quick-change sanding basket for processing fireproof coatings on steel structures, as described in claim 4, is characterized in that... The basket (61) has a water outlet hole on its side wall that is connected to the arc-shaped limiting groove (62).
7. A basket mill with a quick-change sanding basket for processing fireproof coatings on steel structures, as described in claim 1, is characterized in that... The base (1) has an installation groove (8) on its top wall, and the clamping assembly (7) is installed in the installation groove (8).
8. A basket mill with a quick-change sanding basket for processing fireproof coatings on steel structures, as described in claim 7, is characterized in that... The clamping assembly (7) includes two symmetrically arranged clamping blocks (71). The clamping blocks (71) are slidably installed in the mounting groove (8). A slider (72) is fixed on one side of the clamping block (71). A sliding groove (73) is opened on the side wall of the mounting groove (8). The slider (72) is slidably installed in the sliding groove (73). A bidirectional screw (74) is rotatably installed in the sliding groove (73). The two sliders (72) are respectively screwed to the two ends of the bidirectional screw (74). One end of the bidirectional screw (74) passes through the side wall of the base (1) through a bearing and is fixed with a knob (75).
9. A basket mill with a quick-change sanding basket for processing fireproof coatings on steel structures, as described in claim 8, is characterized in that... The clamping end of the clamping block (71) is provided with a triangular groove, and a rubber pad is fixed to the clamping end of the clamping block (71).
10. A basket mill with a quick-change sanding basket for processing fireproof coatings on steel structures, as described in claim 1, is characterized in that... The transmission component (9) is a synchronous belt mechanism.