Classified collection device for insulated rubber tape production

By introducing a weighing belt and pushing mechanism into the insulating tape production line, combined with a guide plate and a collection rod, automatic sorting and collection of insulating tape is achieved, solving the problem of low efficiency in manual sorting and improving production efficiency and accuracy.

CN223932011UActive Publication Date: 2026-02-24HENAN XUDIAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520474040.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-24
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

In the current production of insulating tape, manual sorting is inefficient and inaccurate, and the collection efficiency after sorting is also low, making it difficult to meet the needs of large-scale production.

Method used

The system uses a weighing belt and pushing mechanism within the frame, along with a guide plate and guide groove. The weight of the tape is measured in real time by a weighing sensor, which controls the pushing mechanism to automatically classify the tape. Automatic collection is achieved through a collection rod and a turntable, and the collection device is automatically switched when the rod is full.

Benefits of technology

It enables efficient and accurate sorting and automated collection of insulating tape, saving labor costs and improving production continuity and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulated rubber tape production equipment, and discloses a classified collection device for insulated rubber tape production, which comprises a rack, a first crawler belt, a weighing belt and a second crawler belt are sequentially arranged on the inner side of the rack, and a control assembly is fixedly mounted at the upper end of the rack. A plurality of sets of pushing mechanisms and guiding plates are installed on the inner surfaces of the two sides of the rack correspondingly, when the device is used, insulating rubber belts of different types can be conveyed to the second crawler belt through the arranged weighing belt, the weighing sensors at the bottom of the conveying frame measure the weight of the rubber belts in real time and feed back the weight to the control assembly, and the control assembly sets parameters in advance; the corresponding pushing mechanism is controlled to start according to the weight and position of the adhesive tape, when the adhesive tape moves to the corresponding position, the piston rod of the pushing mechanism drives the pushing plate to push the adhesive tape to the guiding plate and slide to the guiding groove, automatic classification is completed, and therefore a large number of insulating adhesive tapes can be efficiently and accurately classified according to the roll diameter, and the classification efficiency is fully improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to insulating adhesive tape production equipment technical field, concretely is a kind of classified collection device for insulating adhesive tape production. BACKGROUND

[0002] Insulating adhesive tape classified collection device, it is mostly simple storage rack and manual sorting operation, workers will produce insulating adhesive tape, according to subjective judgment, manually placed in the storage rack of different area, this kind of device structure is simple, and function is single, only can meet the production scene of small scale, low requirement.

[0003] In the production process of insulating adhesive tape, usually a variety of different models of products are produced, and the roll diameters of these products are different. The traditional classification and collection method mostly relies on manual operation, and workers need to rely on experience and naked eye observation to classify insulating adhesive tapes of different roll diameters. This method not only has low efficiency, but also cannot meet the needs of large-scale production, and classification errors are prone to occur. At the same time, in the collection link, the adhesive tapes are placed and collected one by one manually, which consumes a lot of time and labor cost, and the process of manually judging whether the storage tool is full and replacing it is also relatively cumbersome, which seriously affects the continuity and efficiency of production.

[0004] To solve the above problems, a classified collection device for insulating adhesive tape production is provided in the present application. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a classified collection device for insulating adhesive tape production to solve the problems of low classification efficiency and accuracy and low collection efficiency after classification in the prior art proposed in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a classified collection device for insulating adhesive tape production, comprising a rack, a first track, a weighing belt and a second track are sequentially arranged on the inner side of the rack, a control assembly is fixedly installed on the upper end of the rack, a plurality of push mechanisms and guide plates are respectively installed on the inner surfaces of the two sides of the rack, and the push mechanisms and the guide plates are located on the upper end of the second track, a push plate is fixedly connected to the front end of the push mechanism, a first limiting plate is arranged between adjacent push plates, the guide plate has a V-shaped structure, a second limiting plate is installed at one end of the guide plate, and the other end is communicated with a guide groove.

[0007] Preferably, the push mechanism is composed of a gas cylinder and a piston rod, and the gas cylinders are electrically connected with the control assembly.

[0008] Preferably, a transmission frame is arranged at the lower end of the weighing belt, a weighing sensor is fixedly installed at the bottom of the transmission frame, and the weighing sensor is electrically connected with the control assembly.

[0009] Preferably, the bottom of the guide groove is provided with a collecting device, which comprises a receiving rod and a rotating disc.

[0010] Preferably, the bottom of the receiving rod is provided with a weighing disc.

[0011] Preferably, the bottom of the rotating disc is rotatably installed on a circular base, and the lower end of the circular base is fixedly provided with a driving motor, and the rotating shaft of the driving motor is fixedly connected with the bottom of the rotating disc.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The weighing tape is arranged on the guide groove, the weighing sensor at the bottom of the transmission frame measures the weight of the adhesive tape in real time and feeds back to the control assembly, the control assembly is provided with preset parameters, the corresponding pushing mechanism is started according to the weight and position of the adhesive tape, when the adhesive tape moves to the corresponding position, the piston rod of the pushing mechanism drives the push plate to push the adhesive tape to the guide plate and then to the guide groove, and the automatic classification is completed, so that the large amount of adhesive tapes can be classified according to the roll diameter efficiently and accurately, and the classification efficiency is improved.

[0014] The receiving rod is arranged at the bottom of the guide groove, when the adhesive tape slides through the guide groove, the adhesive tape can be directly sleeved on the receiving rod without manual placement, a large amount of time and labor cost are saved, the weighing disc at the bottom of the receiving rod measures the weight of the adhesive tape in real time, when the set value is reached, the control assembly drives the motor to rotate the receiving rod, the full rod is rotated away from the guide groove, and the empty rod is rotated to the guide groove to continue collecting, automatic full rod switching is realized, and the collection work can be continuously and efficiently carried out. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a main body structure schematic view of the classification collecting device for the insulating adhesive tape production;

[0016] Figure 2 It is a main body structure schematic view of the classification collecting device for the insulating adhesive tape production;

[0017] Figure 3 It is an enlarged schematic view of A in the classification collecting device for the insulating adhesive tape production;

[0018] Figure 4 It is a main body structure schematic view of the weighing tape in the classification collecting device for the insulating adhesive tape production;

[0019] Figure 5 It is a sectional view schematic view of the collecting device in the classification collecting device for the insulating adhesive tape production;

[0020] Figure 6 This is a connection block diagram of the control components in a sorting and collecting device for producing insulating tape according to this utility model;

[0021] In the diagram: 1. Frame; 2. First track; 3. Weighing track; 4. Second track; 5. Control components; 6. Pushing mechanism; 7. Guide plate; 8. Push plate; 9. First limiting plate; 10. Guide groove; 11. Second limiting plate; 12. Transmission frame; 13. Weighing sensor; 14. Collection device; 15. Storage rod; 16. Turntable; 17. Weighing pan; 18. Circular base; 19. Drive motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Please see Figures 1-6 This utility model provides a technical solution: a sorting and collecting device for insulating tape production, including a frame 1. A first track 2, a weighing track 3, and a second track 4 are sequentially arranged inside the frame 1. A control component 5 is fixedly installed on the upper end of the frame 1. Multiple sets of pushing mechanisms 6 and guide plates 7 are respectively installed on the inner surfaces of both sides of the frame 1. The pushing mechanisms 6 and guide plates 7 are both located above the second track 4. A push plate 8 is fixedly connected to the front end of the pushing mechanism 6. A first limiting plate 9 is provided between adjacent push plates 8. The guide plate 7 has a V-shaped structure, with a second limiting plate 11 installed at one end and the other end connected to a guide groove 10. Tape transmission is achieved through the first track 2, weighing track 3, and second track 4 sequentially arranged inside the frame 1. The control component 5 controls the pushing mechanism 6 according to the tape weight and related parameters, pushing tapes of different weights to the guide plate 7, and then sorting them through the guide groove 10. The first limiting plate 9 and the second limiting plate 11 ensure stable transmission. The pushing mechanism 6 consists of a cylinder and a piston rod, and the cylinders are electrically connected to the control component 5. The pushing mechanism 6 consists of a cylinder and a piston rod, electrically connected to the control component 5, and is positioned at the same level as the guide plate 7. The control component 5 controls the cylinder to extend and retract the piston rod to push the tape. When the control component 5 calculates that a tape of a specific weight has reached the corresponding position, it controls the cylinder of the corresponding pushing mechanism 6 to actuate, extending the piston rod and driving the push plate 8 to push the tape between the guide plates 7, thus realizing the sorting operation of tape of a specific weight. A transmission frame 12 is provided at the lower end of the weighing belt 3, and a weighing sensor 13 is fixedly installed at the bottom of the transmission frame 12. The weighing sensor 13 is electrically connected to the control component 5. The weighing belt 3 is driven to rotate inside the transmission frame 12 by a drive wheel and a driven wheel. The weighing sensor 13 at the bottom of the transmission frame 12 measures the weight of the upper end of the tape and feeds it back to the control component 5, providing a basis for subsequent sorting operations.

[0024] In this embodiment, as Figure 2 and Figure 5 As shown, a collection device 14 is placed at the bottom of the guide channel 10. The collection device 14 includes a collection rod 15 and a turntable 16. The collection device 14 at the bottom of the guide channel 10 consists of multiple collection rods 15 fixed on the turntable 16. The tape sliding down from the guide channel 10 is caught on the collection rods 15 for rapid collection. As the tape continues to slide down, the collection rods 15 are gradually filled, efficiently completing the collection work. A weighing pan 17 is installed at the bottom of the collection rods 15. The weighing pan 17 installed at the bottom of the collection rods 15 measures the weight of the tape on the outer wall of the collection rods 15. When a set value is reached, it indicates that the tape quantity is saturated and feedback is sent to the control component 5. The bottom of the turntable 16 is rotatably mounted on a circular base 18. A drive motor 19 is fixedly mounted at the lower end of the circular base 18, and the shaft of the drive motor 19 is fixedly connected to the bottom of the turntable 16. Both the weighing pan 17 and the drive motor 19 are electrically connected to the control component 5. The control component 5 controls the drive motor 19 to switch the position of the storage rod 15 with tape on it and the storage rod 15 without tape on it. After receiving a signal that a storage rod 15 is full, the control component 5 controls the drive motor 19 to start. The drive motor 19 drives the turntable 16 and the storage rod 15 to rotate, turning the full storage rod 15 away from the guide groove 10, and the empty storage rod 15 to the bottom of the guide groove 10 to continue collecting.

[0025] Working principle:

[0026] Different types of insulating tape are placed on the upper end of the first track 2. The first track 2, through the rotation of the drive wheel and driven wheel, sequentially transfers the tape to the upper end of the weighing belt 3. The weighing belt 3, also through the rotation of the drive wheel and driven wheel inside the transfer frame 12, transfers the tape at its upper end. At this time, the weighing sensor 13, fixedly installed at the bottom of the transfer frame 12, measures the weight of the tape passing through the upper end of the weighing belt 3 and feeds the data back to the control component 5. The weighed tape is then transferred to the upper end of the second track 4 via the weighing belt 3. The control component 5 has preset parameters that control the activation of the corresponding pushing mechanism 6 based on the weight of the tape. Simultaneously, the control component 5 precisely controls the activation time of the corresponding pushing mechanism 6 based on the distance between the tape during weighing and the corresponding pushing mechanism 6, as well as the transmission speed of the second track 4. When tapes of different weights move to the corresponding pushing mechanism 6, the piston rod in the pushing mechanism 6 extends and retracts under the drive of the cylinder, causing the push plate 8 to move and push the tape to the middle of the guide plate 7. Because the guide plate 7 has a V-shaped structure and a large opening at the front, it facilitates the entry of the tape, which then slides into the guide groove 10 connected to it. By utilizing the different diameters of tape rolls of different weights, tapes of different diameters are classified according to their weight. During this process, the first limiting plate 9 and the second limiting plate 11 close the gaps between the push plates 8 and adjacent guide plates 7, ensuring stable tape transmission and preventing it from deviating or getting stuck in the gaps. The downward-sloping structure of the guide groove 10 facilitates the tape's slide. The tape sliding from the guide groove 10 directly fits onto the outer wall of the receiving rod 15, and then slides from its top to the bottom of the receiving rod 15, achieving rapid tape collection. The weighing pan 17 installed at the bottom of the receiving rod 15 can measure the weight of the tape on the corresponding outer wall of the receiving rod 15. When the weight data reaches a set value, it indicates that the amount of tape on the outer wall of the receiving rod 15 is saturated, and the weighing pan 17 feeds the measurement data back to the control component 5. At this time, the control component 5 controls the drive motor 19 to start. The shaft of the drive motor 19 is fixedly connected to the turntable 16. The drive motor 19 drives the turntable 16 and the collection rod 15 on it to rotate on the upper end of the circular base 18, so that the collection rod 15 covered with tape is removed from the guide groove 10, and the collection rod 15 without tape rotates to the guide groove 10 to continue collection.

[0027] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

Claims

1. A sorting and collecting device for the production of insulating tape, comprising a frame (1), characterized in that: The frame (1) is provided with a first track (2), a weighing track (3) and a second track (4) in sequence on the inner side. The frame (1) is fixedly installed with a control component (5). Multiple sets of pushing mechanisms (6) and guide plates (7) are installed on the inner surfaces of both sides of the frame (1). The pushing mechanism (6) and the guide plate (7) are both located on the upper end of the second track (4). The front end of the pushing mechanism (6) is fixedly connected to a push plate (8). A first limiting plate (9) is provided between adjacent push plates (8). The guide plate (7) has a V-shaped structure. A second limiting plate (11) is installed at one end, and the other end is connected to the guide groove (10).

2. The sorting and collecting device for insulating tape production according to claim 1, characterized in that: The pushing mechanism (6) consists of a cylinder and a piston rod, and the cylinder is electrically connected to the control component (5).

3. The sorting and collecting device for insulating tape production according to claim 1, characterized in that: The lower end of the weighing belt (3) is provided with a transmission frame (12), and a weighing sensor (13) is fixedly installed at the bottom of the transmission frame (12). The weighing sensor (13) is electrically connected to the control component (5).

4. The sorting and collecting device for insulating tape production according to claim 1, characterized in that: A collection device (14) is placed at the bottom of the guide groove (10), and the collection device (14) includes a storage rod (15) and a turntable (16).

5. A sorting and collecting device for insulating tape production according to claim 4, characterized in that: A weighing pan (17) is installed at the bottom of the storage rod (15).

6. A sorting and collecting device for insulating tape production according to claim 5, characterized in that: The bottom of the turntable (16) is rotatably mounted on a circular base (18), and a drive motor (19) is fixedly mounted on the lower end of the circular base (18). The shaft of the drive motor (19) is fixedly connected to the bottom of the turntable (16).