Stamping device for scaffold machining

By designing an automatic feeding and unloading stamping device for scaffolding processing, the problem of low processing efficiency of installation trays was solved, and the rapid automatic feeding and unloading of installation trays was realized, improving processing efficiency and safety.

CN223932390UActive Publication Date: 2026-02-24TIANJIN WELLMADE SCAFFOLD CO LTD
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Patent Information

Application Number
CN202520522481.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-24
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

The current technology has low processing efficiency for installation disks, requiring manual replacement one by one, resulting in low processing efficiency.

Method used

A stamping device for scaffolding processing was designed, comprising a feeding assembly, a hydraulic cylinder, a drive motor, and a stamping and unloading assembly. Through the structural design of automatic feeding and automatic unloading, the device enables rapid loading and unloading of installation trays.

Benefits of technology

It enables rapid and automatic loading and unloading of installation trays, improving processing efficiency, reducing the hassle of manual operation, and enhancing safety and speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of scaffold machining, one embodiment of the utility model provides a stamping device for scaffold machining, the stamping device comprises an equipment frame and a hydraulic cylinder, the hydraulic cylinder is fixed to the top of the equipment frame, a feeding assembly is arranged on the equipment frame, a driving motor is installed in the surface of a side mark of the equipment frame, and a discharging assembly is arranged in the equipment frame. The feeding assembly comprises a boss, the boss is arranged on the surface of the equipment frame, rectangular through holes are formed in the boss and the surface of the equipment frame, and a feeding cover is fixedly connected to the top of the equipment frame. By means of the technical scheme, the technical problems that in the related technology / the prior art, the mounting discs need to be punched one by one during machining, every time one mounting disc is machined, the mounting discs need to be manually taken down and replaced with new mounting discs to be machined, and therefore the machining efficiency of the mounting discs is greatly reduced are solved.
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Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of scaffolding processing technology, and more specifically, to a stamping device for scaffolding processing. Background Technology

[0002] Disc-lock scaffolding is a common erection tool in the construction industry. It mainly consists of uprights, horizontal bars, and diagonal braces to form a platform to facilitate workers' high-altitude operations. The uprights mainly consist of steel pipes and mounting discs evenly distributed along the vertical direction of the steel pipes. Before the mounting discs are installed with the steel pipes, mounting holes need to be punched on them. Currently, the punching of mounting discs is carried out on ordinary punching machines. During processing, each mounting disc needs to be punched one by one. After each one is processed, it needs to be manually removed and replaced with a new mounting disc to be processed, which greatly reduces the processing efficiency of the mounting discs.

[0003] Therefore, improvements have been made to address the aforementioned issues. Utility Model Content

[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide a stamping device for scaffolding processing, which solves the technical problem in related technologies / prior technologies that require stamping each mounting plate individually during processing, and that after each plate is processed, it needs to be manually removed and replaced with a new mounting plate to be processed, which greatly reduces the processing efficiency of the mounting plates.

[0005] According to one aspect, at least one embodiment of the present disclosure provides a stamping apparatus for scaffolding processing, comprising:

[0006] The equipment frame and the hydraulic cylinder, wherein the hydraulic cylinder is fixed to the top of the equipment frame;

[0007] A feeding assembly, which is mounted on the equipment frame;

[0008] The equipment includes a drive motor and a stamping blanking assembly, wherein the drive motor is installed inside the side surface of the equipment frame and the stamping blanking assembly is disposed in the equipment frame.

[0009] The feeding assembly includes a boss, which is disposed on the surface of the equipment frame. The boss and the surface of the equipment frame have rectangular through holes, and a feeding cover is fixedly connected to the top of the equipment frame.

[0010] As a further technical solution, a drive screw is provided inside the rectangular through hole, and the drive screw is rotated by a motor. Several slide rods are provided inside the rectangular through hole, and a pusher is slidably connected to the slide rods. The pusher is connected to the drive screw by a threaded connection.

[0011] As a further technical solution, the stamping blanking assembly includes several columns, all of which are fixed inside the equipment frame. A stamping plate is provided at the output end of the hydraulic cylinder, and the stamping plate is movably connected to the columns.

[0012] As a further technical solution, the surface of the equipment frame is provided with a notch, and a stamping seat is rotatably connected to the notch through a rotating shaft. The output end of the drive motor is connected to the rotating shaft of the stamping seat.

[0013] As a further technical solution, the surface of the stamping seat is provided with a stamping hole, the surface of the stamping seat is provided with a limit cover, and the surface of the equipment frame is provided with a discharge port, which is located directly below the stamping hole.

[0014] As a further technical solution, the distance between the lower end face of the feed hood and the surface of the boss is the same as the thickness of the mounting plate.

[0015] As a further technical solution, the front opening of the pusher frame has a semi-circular structure.

[0016] As a further technical solution, the limiting cover has an overall U-shaped structure, and the width of the pusher is smaller than the inside of the limiting cover.

[0017] As a further technical solution, a telescopic cylinder is provided inside the side surface of the equipment frame, and a plug rod is provided at the output end of the telescopic cylinder, which is inserted into the stamping seat.

[0018] As a further technical solution, a receiving box is fixed at the bottom of the equipment frame, and the receiving box is located on one side of the notch.

[0019] The beneficial effects of the embodiments disclosed herein are as follows:

[0020] 1. In this disclosure, a feeding component is provided. Through the interaction of structures such as the boss, feeding cover, drive screw and pusher frame, the installation tray is quickly fed by pushing. Each tray can automatically drop one tray downwards, eliminating the trouble of manual feeding and improving efficiency.

[0021] 2. In this disclosure, a stamping blanking assembly is provided. Through the interaction of the stamping plate, stamping seat, limiting cover and discharge port, the stamping seat can be rotated 180°. After stamping, the formed mounting plate can be quickly flipped outward and unloaded without manual entry and removal, which is faster and safer. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0023] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0024] Figure 2 This is an isometric drawing of the present disclosure;

[0025] Figure 3 This is a cross-sectional view of the present disclosure;

[0026] Figure 4 This is another sectional view of the present disclosure;

[0027] In the diagram: 1. Equipment frame; 2. Hydraulic cylinder; 3. Drive motor; 4. Feeding assembly; 4-1. Boss; 4-2. Rectangular through hole; 4-3. Feed cover; 4-4. Drive screw; 4-5. Slide rod; 4-6. Pusher frame; 5. Stamping and blanking assembly; 5-1. Column; 5-2. Stamping plate; 5-3. Notch; 5-4. Stamping seat; 5-5. Stamping hole; 5-6. Limit cover; 5-7. Discharge port; 6. Telescopic cylinder; 7. Insert rod; 8. Receiving box. Detailed Implementation

[0028] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0029] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0030] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0031] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0032] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0033] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0034] like Figures 1-4 As shown, a stamping device for scaffolding processing is illustrated in one embodiment of this disclosure, comprising:

[0035] Equipment frame 1 and hydraulic cylinder 2, with hydraulic cylinder 2 fixed to the top of equipment frame 1;

[0036] Feeding assembly 4 is mounted on the equipment frame 1;

[0037] The drive motor 3 and the stamping blanking assembly 5 are installed in the side surface of the equipment frame 1, and the stamping blanking assembly 5 is set in the equipment frame 1.

[0038] The feeding assembly 4 includes a boss 4-1, which is set on the surface of the equipment frame 1. A rectangular through hole 4-2 is opened between the boss 4-1 and the surface of the equipment frame 1. A feeding cover 4-3 is fixedly connected to the top of the equipment frame 1. A drive screw 4-4 is set in the rectangular through hole 4-2. The drive screw 4-4 is rotated by a motor. Several slide rods 4-5 are set in the rectangular through hole 4-2. A pusher frame 4-6 is slidably connected to the slide rods 4-5. The pusher frame 4-6 is connected to the drive screw 4-4 by a threaded engagement.

[0039] In some examples, to achieve continuous feeding, a feeding assembly 4 is designed. A boss 4-1 is provided on the surface of the equipment frame 1. A rectangular through hole 4-2 is provided on the surface of the boss 4-1. A drive screw 4-4 and a slide rod 4-5 are provided inside the rectangular through hole 4-2. A pusher frame 4-6 is connected to the drive screw 4-4 and the slide rod 4-5. The pusher frame 4-6 can be controlled to move straight by the drive screw 4-4. A feeding cover 4-3 is fixed on the top of the equipment frame 1. The feeding cover 4-3 is used to put the installation tray. When the pusher frame 4-6 moves, it can push the installation tray forward to feed the material. After it retracts, the next installation tray can fall downward.

[0040] like Figures 1-4 As shown, this embodiment proposes a stamping blanking assembly 5, which includes several columns 5-1, all of which are fixed inside the equipment frame 1. A stamping plate 5-2 is provided at the output end of the hydraulic cylinder 2. The stamping plate 5-2 is movably connected to the columns 5-1. A notch 5-3 is opened on the surface of the equipment frame 1. A stamping seat 5-4 is rotatably connected to the notch 5-3 through a rotating shaft. The output end of the drive motor 3 is connected to the rotating shaft of the stamping seat 5-4. A stamping hole 5-5 is opened on the surface of the stamping seat 5-4. A limit cover 5-6 is provided on the surface of the stamping seat 5-4. An outlet 5-7 is opened on the surface of the equipment frame 1. The outlet 5-7 is located directly below the stamping hole 5-5.

[0041] In some examples, to achieve the effect of automatic unloading after stamping, a stamping unloading component 5 is designed. Multiple columns 5-1 are set inside the equipment frame 1 and a stamping plate 5-2 is slidably connected to them. The output end of the hydraulic cylinder 2 is connected to the stamping plate 5-2, which can control the stamping plate 5-2 to press downward. A notch 5-3 is opened on the surface of the equipment frame 1. A stamping seat 5-4 is rotatably connected to the notch 5-3 through a rotating shaft. The stamping seat 5-4 is connected to the output end of the drive motor 3, which can control the stamping seat 5-4 to flip outward. A stamping hole 5-5 is opened on the surface of the stamping seat 5-4 for stamping with the stamping plate 5-2. A limit cover 5-6 is also set on the surface of the stamping seat 5-4 to block the mounting plate and keep the mounting plate in the correct position. A discharge port 5-7 is opened on the surface of the equipment frame 1 to discharge the waste generated during stamping downward.

[0042] For example, such as Figure 3As shown, the distance between the lower end face of the feed hood 4-3 and the surface of the boss 4-1 is the same as the thickness of the mounting plate.

[0043] In some examples, by using a spacing with the same thickness for the rear mounting discs, only one mounting disc can be dropped at a time.

[0044] For example, such as Figure 1 As shown, the front opening of the pusher frame 4-6 has a semi-circular structure.

[0045] In some examples, the semi-circular opening structure prevents the mounting plate from tilting when pushed.

[0046] For example, such as Figure 1 As shown, the limiting cover 5-6 has an overall U-shaped structure, and the width of the pusher 4-6 is smaller than that of the inside of the limiting cover 5-6.

[0047] In some examples, the U-shaped structure allows the pusher 4-6 to be inserted into the limiting cover 5-6 and positioned in conjunction with the limiting cover 5-6.

[0048] For example, such as Figure 1 As shown, a telescopic cylinder 6 is provided on the inner surface of the side of the equipment frame 1, and a plug rod 7 is provided at the output end of the telescopic cylinder 6. The plug rod 7 is inserted into the stamping seat 5-4.

[0049] In some examples, by providing a telescopic cylinder 6 and a plunger 7, the plunger 7 can be controlled to be inserted into the stamping seat 5-4 to secure the stamping seat 5-4.

[0050] For example, such as Figure 1 As shown, a receiving box 8 is fixed at the bottom of the equipment frame 1, and the receiving box 8 is located on one side of the notch 5-3.

[0051] In some examples, a receiving box 8 is provided to receive the disassembled installation trays for easy collection.

[0052] When processing is required, place the mounting plate to be processed into the feed hood 4-3, start the drive screw 4-4 to control the pusher 4-6 to retract, after the mounting plate falls, move forward again to push the mounting plate into the stamping seat 5-4 and fix it with the limit cover 5-6. Then start the hydraulic cylinder 2 to control the stamping plate 5-2 to press downward. After the stamping is completed, start the telescopic cylinder 6 to pull out the insert rod 7, and then start the drive motor 3 to control the stamping plate to flip outward and put the mounting plate into the receiving box 8. After resetting, continue to feed the mounting plate.

[0053] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A stamping device for scaffolding processing, characterized in that, include: The equipment frame (1) and the hydraulic cylinder (2) are fixed to the top of the equipment frame (1); Feeding assembly (4), which is mounted on the equipment frame (1); The drive motor (3) and the stamping blanking assembly (5) are installed in the side surface of the equipment frame (1) and the stamping blanking assembly (5) is disposed in the equipment frame (1). The feeding assembly (4) includes a boss (4-1), which is disposed on the surface of the equipment frame (1). The boss (4-1) and the surface of the equipment frame (1) are provided with a rectangular through hole (4-2). The top of the equipment frame (1) is fixedly connected to a feeding cover (4-3).

2. The stamping device for scaffolding processing according to claim 1, characterized in that, A drive screw (4-4) is provided inside the rectangular through hole (4-2). The drive screw (4-4) is rotated by a motor. Several slide rods (4-5) are provided inside the rectangular through hole (4-2). A pusher frame (4-6) is slidably connected to the slide rod (4-5). The pusher frame (4-6) and the drive screw (4-4) are connected by a threaded engagement.

3. The stamping device for scaffolding processing according to claim 2, characterized in that, The stamping blanking assembly (5) includes several columns (5-1), all of which are fixed inside the equipment frame (1). The output end of the hydraulic cylinder (2) is provided with a stamping plate (5-2), which is movably connected to the columns (5-1).

4. The stamping device for scaffolding processing according to claim 3, characterized in that, The equipment frame (1) has a notch (5-3) on its surface. A stamping seat (5-4) is rotatably connected to the notch (5-3) via a rotating shaft. The output end of the drive motor (3) is connected to the rotating shaft of the stamping seat (5-4).

5. A stamping device for scaffolding processing according to claim 4, characterized in that, The stamping seat (5-4) has a stamping hole (5-5) on its surface, and a limit cover (5-6) is provided on its surface. The equipment frame (1) has a discharge port (5-7) on its surface, and the discharge port (5-7) is located directly below the stamping hole (5-5).

6. The stamping device for scaffolding processing according to claim 1, characterized in that, The distance between the lower end face of the feed hood (4-3) and the surface of the boss (4-1) is the same as the thickness of the mounting plate.

7. A stamping device for scaffolding processing according to claim 2, characterized in that, The front opening of the pusher (4-6) is a semi-circular structure.

8. A stamping device for scaffolding processing according to claim 5, characterized in that, The limiting cover (5-6) has an overall U-shaped structure, and the width of the pusher (4-6) is smaller than the inside of the limiting cover (5-6).

9. A stamping device for scaffolding processing according to claim 4, characterized in that, A telescopic cylinder (6) is provided on the inner side surface of the equipment frame (1), and a plug rod (7) is provided at the output end of the telescopic cylinder (6). The plug rod (7) is inserted into the stamping seat (5-4).

10. A stamping device for scaffolding processing according to claim 4, characterized in that, The bottom of the equipment frame (1) is fixed with a receiving box (8), which is located on one side of the notch (5-3).