Part stamping device

Abstract

The utility model relates to the field of stamping devices, and discloses a part stamping device which comprises a correlation device, a supporting seat and a supporting frame, a prompter is fixedly connected to the surface of the supporting seat on one side of a controller, the supporting frame is fixedly connected to the top of the supporting seat on the periphery of a lower die, and an infrared sensor is fixedly connected to the top of the supporting seat at one end of a protective door. And an alarm is fixedly connected to the top of the supporting frame on one side of the hydraulic rod, an upper mold is mounted at the bottom of the mounting base, and correlation devices are fixedly connected to the interiors of the mounting base and the supporting base. Through cooperative use of the correlation device, the protective door and the infrared sensor, when the upper die or the lower die displaces or deforms during multiple stamping machining, an alarm sound-light prompt can be given out, and the situation that the machining quality of subsequent workpieces is affected due to the fact that abnormity of the upper die and the lower die is not found in time is avoided; and when a worker carries out discharging operation or wrong operation, operation can be automatically stopped, and the use safety of the device is improved.

Description

Technical Field

[0001] This application relates to the field of stamping equipment technology, and in particular to a parts stamping equipment. Background Technology

[0002] Parts refer to independent units or components that make up a machine or equipment. They are combined in a specific way to achieve the overall function and performance of the machine or equipment. In industries such as automobiles, machinery, electronics, and aerospace, the manufacturing and assembly of parts are important links in product production. Parts stamping equipment usually refers to the equipment combination used to manufacture and process stamped parts. When stamping parts, parts stamping equipment is required.

[0003] Currently, the stamping equipment for related parts lacks multiple detection structures, making it impossible to detect the operator's operating status and the mold. When the mold is displaced or deformed after multiple stampings, it cannot promptly prompt the operator to replace and maintain it, which can easily affect the processing quality of subsequent workpieces. Utility Model Content

[0004] To address the problems mentioned in the background art, this application provides a parts stamping apparatus.

[0005] The component stamping device provided in this application adopts the following technical solution:

[0006] A component stamping device includes a photomask, a support base, and a support frame. A controller is fixedly connected to the surface of the support base, and an indicator is fixedly connected to the surface of the support base on one side of the controller. A lower die is mounted on the top of the support base, and a support frame is fixedly connected to the top of the support base surrounding the lower die. A protective door is movably mounted inside the support frame at one end of the lower die, and an infrared sensor is fixedly connected to the top of the support base at one end of the protective door. A hydraulic rod is fixedly connected to the top of the support frame, and an alarm is fixedly connected to the top of the support frame on one side of the hydraulic rod. A mounting base is fixedly connected to the bottom of the hydraulic rod, and an upper die is mounted on the bottom of the mounting base. The photomask is fixedly connected inside both the mounting base and the support base.

[0007] By placing the workpiece inside the lower mold and connecting the external hydraulic power equipment to the hydraulic rod, the upper and lower molds are engaged by controlling the hydraulic rod to perform stamping processing on the workpiece. An infrared signal is emitted via a transmitter. When the upper and lower molds shift or deform during repeated stamping processes, either mold blocks the infrared signal. At this time, the controller activates an alarm with sound and light, and a prompter issues a voice alert to remind the operator to maintain or replace the upper and lower molds. A protective door provides protection during processing. When the operator opens the protective door, it blocks the infrared sensor signal, causing the controller to automatically stop the device and prevent operation. When the protective door is closed, the device can continue to operate.

[0008] Preferably, a limiting rod is fixedly connected to the top of the lower mold, and a limiting hole is provided inside the upper mold, with the limiting rod fitting into the limiting hole.

[0009] When the upper and lower molds are fitted together, the limiting rod is embedded inside the limiting hole, which increases the friction between the upper and lower molds and improves the stability of the fitting between the upper and lower molds.

[0010] Preferably, a fixing plate is fixedly connected between the hydraulic rod and the support frame, and a positioning bolt is movably installed between the fixing plate and the support frame.

[0011] The fixed plate increases the contact area between the hydraulic rod and the support frame, and the fixed plate is fixed to the support frame by the positioning bolts, which improves the stability of the hydraulic rod installation.

[0012] Preferably, a fixing member is fixedly connected between the controller and the support base, and a bolt is movably installed between the fixing member and the support base.

[0013] The increased contact area between the controller and the support base through the fasteners improves the stability of the controller installation.

[0014] Preferably, fixing bolts are movably installed between the lower mold and the support base and between the upper mold and the mounting base, and the fixing bolts are made of stainless steel.

[0015] The upper and lower molds can be pulled apart by unscrewing the fixing bolts. The stainless steel material can extend the service life of the fixing bolts.

[0016] In summary, this application includes the following beneficial technical effects:

[0017] When the upper or lower die shifts or deforms during multiple stamping processes, it blocks the infrared signal. At this time, the alarm sounds and flashes, and the prompter issues a voice prompt to remind the staff to maintain and replace the upper and lower dies. This prevents the failure to detect abnormalities in the upper and lower dies in time from affecting the processing quality of subsequent workpieces. When the staff opens the protective door to operate, the protective door blocks the infrared sensor signal, and the controller automatically stops the device and prevents it from running. When the protective door is closed, the device can continue to operate. This prevents the device from continuing to run and causing safety hazards when the staff is performing material feeding or incorrect operation, thereby improving the safety of the device. Attached Figure Description

[0018] Figure 1 This is a partial structural diagram of the lower mold and the ejector in the embodiment of the application;

[0019] Figure 2 This is an overall perspective view of the embodiment of the application;

[0020] Figure 3 This is a partial structural diagram of the upper mold and limiting hole in the embodiment of the application.

[0021] Explanation of reference numerals in the attached drawings: 1. Mounting base; 2. Lower mold; 201. Limiting rod; 3. Through-beam; 4. Infrared sensor; 5. Controller; 501. Fixing component; 6. Support base; 7. Alarm; 8. Fixing plate; 9. Hydraulic rod; 10. Support frame; 11. Protective door; 12. Indicator; 13. Upper mold; 1301. Limiting hole; 14. Fixing bolt. Detailed Implementation

[0022] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0023] This application discloses a component stamping apparatus. (Refer to...) Figure 1-3 A component stamping device includes a photoelectric sensor 3, a support base 6, and a support frame 10. A controller 5 is fixedly connected to the surface of the support base 6. An indicator 12 is fixedly connected to the surface of the support base 6 on one side of the controller 5. A lower die 2 is installed on the top of the support base 6. A support frame 10 is fixedly connected to the top of the support base 6 surrounding the lower die 2. A protective door 11 is movably installed inside the support frame 10 at one end of the lower die 2. An infrared sensor 4 is fixedly connected to the top of the support base 6 at one end of the protective door 11. A hydraulic rod 9 is fixedly connected to the top of the support frame 10 on one side of the hydraulic rod 9. An alarm 7 is fixedly connected to the top of the support frame 10 on one side of the hydraulic rod 9. A mounting base 1 is fixedly connected to the bottom of the hydraulic rod 9. An upper die 13 is installed at the bottom of the mounting base 1. The photoelectric sensor 3 is fixedly connected inside both the mounting base 1 and the support base 6.

[0024] Workers place the workpiece inside the lower mold 2, connect the external hydraulic power equipment to the hydraulic rod 9, and control the hydraulic rod 9 to push the mounting base 1, causing the upper mold 13 to engage with the lower mold 2, thus performing stamping processing on the workpiece. An infrared signal is emitted through the transmitter 3. When the upper mold 13 and lower mold 2 shift or deform during repeated stamping processes, either the upper mold 13 or the lower mold 2 blocks the infrared signal. At this time, the controller 5 activates the alarm 7 to emit an audible and visual alarm, and the prompter 12 simultaneously emits a voice prompt to remind workers to perform maintenance and replacement work on the upper mold 13 and lower mold 2, preventing the failure to promptly detect abnormalities in the upper mold 13 and lower mold 2 from affecting subsequent workpieces. Regarding processing quality, the protective door 11 provides protection during processing. When the operator opens the protective door 11 to operate, the protective door 11 blocks the signal of the infrared sensor 4, causing the controller 5 to automatically stop the device and prevent it from operating. When the protective door 11 is closed, the device can continue to operate, preventing the device from continuing to run and causing safety hazards when the operator is performing material feeding or incorrect operation, thereby improving the safety of the device. The infrared beam 3 is a KJT-TB type infrared beam, the infrared sensor 4 is a D6T-1A-02 type, and the indicator 12 is a YX72 type, all of which are common knowledge and will not be described in detail.

[0025] Reference Figure 1 and Figure 3 The top of the lower mold 2 is fixedly connected to a limiting rod 201. The upper mold 13 has a limiting hole 1301 inside, and the limiting rod 201 is fitted into the limiting hole 1301. When the upper mold 13 and the lower mold 2 are fitted together, the limiting rod 201 is embedded in the limiting hole 1301, which increases the friction between the upper mold 13 and the lower mold 2 and improves the stability of the fitting of the upper mold 13 and the lower mold 2.

[0026] Reference Figure 1 A fixing plate 8 is fixedly connected between the hydraulic rod 9 and the support frame 10, and a positioning bolt is movably installed between the fixing plate 8 and the support frame 10. The fixing plate 8 increases the contact area between the hydraulic rod 9 and the support frame 10, and the positioning bolt fixes the fixing plate 8 and the support frame 10, thereby improving the stability of the hydraulic rod 9 installation.

[0027] Reference Figure 1 A fastener 501 is fixedly connected between the controller 5 and the support base 6, and bolts are movably installed between the fastener 501 and the support base 6. The fastener 501 increases the contact area between the controller 5 and the support base 6, thereby improving the stability of the controller 5 installation.

[0028] Reference Figure 1 and Figure 3Fixing bolts 14 are movably installed between the lower mold 2 and the support base 6 and between the upper mold 13 and the mounting base 1. The fixing bolts 14 are made of stainless steel. By unscrewing the fixing bolts 14, the upper mold 13 and the lower mold 2 can be pulled and disassembled. The stainless steel material can extend the service life of the fixing bolts 14.

[0029] The implementation principle of a component stamping device in this application embodiment is as follows: by placing the workpiece inside the lower mold 2, the hydraulic rod 9 pushes the upper mold 13 to engage with the lower mold 2 to perform stamping processing on the workpiece. When the upper mold 13 and the lower mold 2 are displaced or deformed during multiple stamping processes, the upper mold 13 or the lower mold 2 blocks the infrared signal. At this time, the alarm 7 emits an alarm sound and light, and the prompter 12 emits a prompt voice to remind the staff to perform maintenance and replacement work on the upper mold 13 and the lower mold 2. The protective door 11 can form protection during processing. When the staff opens the protective door 11 to operate, the protective door 11 blocks the signal of the infrared sensor 4, and the controller 5 controls the device to automatically stop running and the device cannot be operated.

[0030] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0031] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A component stamping device, comprising a punch (3), a support base (6), and a support frame (10), characterized in that: A controller (5) is fixedly connected to the surface of the support base (6). A prompter (12) is fixedly connected to the surface of the support base (6) on one side of the controller (5). A lower mold (2) is installed on the top of the support base (6). A support frame (10) is fixedly connected to the top of the support base (6) around the lower mold (2). A protective door (11) is movably installed on the inner side of the support frame (10) at one end of the lower mold (2). An infrared sensor (4) is fixedly connected to the top of the support base (6) at one end of the protective door (11). A hydraulic rod (9) is fixedly connected to the top of the support frame (10) on one side of the hydraulic rod (9). An alarm (7) is fixedly connected to the top of the support frame (10) on one side of the hydraulic rod (9). A mounting base (1) is fixedly connected to the bottom of the hydraulic rod (9). An upper mold (13) is installed at the bottom of the mounting base (1). A beam detector (3) is fixedly connected inside both the mounting base (1) and the support base (6).

2. The component stamping device according to claim 1, characterized in that: The top of the lower mold (2) is fixedly connected to a limiting rod (201), and the upper mold (13) is provided with a limiting hole (1301) inside, and the limiting rod (201) is fitted with the limiting hole (1301).

3. The component stamping device according to claim 1, characterized in that: A fixing plate (8) is fixedly connected between the hydraulic rod (9) and the support frame (10), and a positioning bolt is movably installed between the fixing plate (8) and the support frame (10).

4. The component stamping device according to claim 1, characterized in that: A fixing member (501) is fixedly connected between the controller (5) and the support base (6), and a bolt is movably installed between the fixing member (501) and the support base (6).

5. A component stamping device according to claim 1, characterized in that: Fixing bolts (14) are movably installed between the lower mold (2) and the support base (6) and between the upper mold (13) and the mounting base (1), and the fixing bolts (14) are made of stainless steel.

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