Diaphragm pump assembly tool

Abstract

The utility model discloses a diaphragm pump assembling tool, and relates to the field of diaphragm pump assembling, the diaphragm pump assembling tool comprises a supporting column and a mounting seat mounted on the supporting column, a driving mechanism is mounted on the outer wall of the top of the mounting seat, an assembling assembly is mounted on the outer wall of one side of the mounting seat, and the assembling assembly comprises a bearing seat fixedly mounted on the mounting seat; and a mounting shaft is rotationally mounted on the bearing seat, a lower clamp is fixedly connected to the outer wall of the mounting shaft, and a pressing assembly is mounted on the outer wall of the mounting shaft. According to the assembly device, the assembly assembly is arranged on the mounting seat, the diaphragm pump is conveniently clamped and fixed through the arrangement of the assembly assembly, and the diaphragm pump is clamped and lifted, so that the diaphragm pump is conveniently assembled, and the problem that an existing diaphragm pump is low in assembly efficiency is solved.

Description

Technical Field

[0001] This application relates to the field of diaphragm pump assembly, and more particularly to a diaphragm pump assembly fixture. Background Technology

[0002] Diaphragm pumps, also known as control pumps, are a primary type of actuator. They receive control signals from a regulating control unit and, through power operation, change the flow rate of fluids. In the control process, diaphragm pumps receive control signals from regulators or computers, altering the flow rate of the controlled medium to maintain the controlled parameter within the required range, thereby achieving automation of the production process. If we compare automatic control systems to manual control processes, the detection unit is like the human eye, the regulating control unit is like the human brain, and the actuator—the diaphragm pump—is like the human hands and feet. Diaphragm pumps are indispensable for regulating and controlling specific parameters in a process, such as temperature, pressure, flow rate, and liquid level.

[0003] Due to its relatively large size, the diaphragm pump is inconvenient to adjust during assembly. This is mainly because the diaphragm pump is large and heavy, making it difficult to flip and move. The assembly process requires frequent adjustments to its position, which affects the assembly efficiency of the diaphragm pump. Utility Model Content

[0004] To address the problem of low assembly efficiency caused by the inconvenience of moving existing diaphragm pumps during assembly, this application provides a diaphragm pump assembly fixture.

[0005] The diaphragm pump assembly tooling provided in this application adopts the following technical solution:

[0006] A diaphragm pump assembly fixture includes a support column and a mounting base mounted on the support column. A drive mechanism is mounted on the top outer wall of the mounting base, and an assembly assembly is mounted on one side outer wall of the mounting base. The assembly assembly includes a bearing seat fixedly mounted on the mounting base, and an installation shaft is rotatably mounted on the bearing seat. A lower clamp is fixedly connected to the outer wall of the installation shaft, and a clamping assembly is mounted on the outer wall of the installation shaft.

[0007] By adopting the above technical solution, the drive mechanism can be easily supported and installed through the cooperation between the support column and the mounting base. The assembly components can be easily clamped and fixed. When the drive mechanism is started, it directly drives the assembly components to rotate, which in turn facilitates the angle adjustment of the diaphragm pump for easy assembly.

[0008] Preferably, the clamping assembly includes a base fixedly connected to the mounting shaft, and the same clamping frame is rotatably connected to the outer walls of both sides of the base.

[0009] By adopting the above technical solution, the diaphragm pump is supported by the lower clamp and then used in conjunction with the clamping frame on the base, which facilitates the clamping and fixing of the diaphragm pump. The diaphragm pump fixed on the lower clamp improves the assembly efficiency.

[0010] Preferably, a pressing roller is rotatably mounted on one end of the pressing frame, and a rubber sleeve is fitted onto the outer wall of the pressing roller.

[0011] By adopting the above technical solution, the diaphragm pump can be directly and easily pressed by the pressing roller at one end of the pressing frame. The rubber sleeve can protect the diaphragm pump and prevent damage to the surface of the diaphragm pump during the pressing process.

[0012] Preferably, the other end of the clamping frame is rotatably connected to a rotating seat, and both outer walls of the rotating seat are rotatably connected to rollers, and the top outer wall of the rotating seat is fixedly connected to a handle.

[0013] By adopting the above technical solution, the cooperation between the rotating seat and the roller makes it easy to lift one end of the clamping frame. When one end of the clamping frame is lifted, the other end will be pressed down, which makes it easy to clamp and fix the diaphragm pump. The handle makes it easy to manually operate and control the clamping of the diaphragm pump.

[0014] Preferably, the same gear is rotatably connected to the inner walls of both sides of the base, and the gear drive shaft is fixedly connected to the clamping frame. Two symmetrically arranged mounting rods are fixedly connected to the inner wall of the bottom of the base, and the same rack is slidably connected to the outer walls of the two mounting rods. The rack and the gear mesh with each other.

[0015] By adopting the above technical solution, the gear in the base can rotate coaxially with the clamping frame, and the sliding rack meshes with the gear, which can easily limit the rotation of the gear, thereby improving the stability of the clamping frame. The mounting rod can easily limit the sliding trajectory of the rack and avoid the rack from deviating during the sliding process.

[0016] Preferably, springs are fitted onto the outer walls of both mounting rods, and a threaded opening is provided on the top outer wall of the base. A screw is screwed onto the inner wall of the threaded opening. One end of the screw is rotatably connected to a rack, and the other end of the screw is fixedly connected to a rotating part.

[0017] By adopting the above technical solution, the spring on the mounting rod facilitates the sliding of the rack, and the rotating part facilitates the manual rotation of the screw.

[0018] Preferably, the drive mechanism includes a chassis fixedly connected to the mounting base, and a geared motor is fixedly connected to the inner wall of the chassis, with the output shaft of the geared motor fixedly connected to the mounting shaft.

[0019] By adopting the above technical solution, the mounting shaft can be directly driven to rotate by starting the geared motor, which facilitates the adjustment of the diaphragm pump angle and improves the assembly efficiency.

[0020] In summary, this application includes at least one of the following beneficial technical effects:

[0021] 1. This application solves the problem of low assembly efficiency of existing diaphragm pumps by setting an assembly component on the mounting base. The assembly component facilitates clamping and fixing of the diaphragm pump. By clamping and lifting the diaphragm pump, it is easier to assist in the assembly of the diaphragm pump.

[0022] 2. This application provides a drive mechanism on the mounting base, which facilitates the rotation of the mounting shaft, thereby facilitating the adjustment of the angle of the assembly components and the adjustment of the diaphragm pump position during the assembly process, further improving the assembly efficiency of the diaphragm pump. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a diaphragm pump assembly fixture according to an embodiment of this application;

[0024] Figure 2 This is a schematic diagram illustrating the main assembly component structure in the embodiments of this application;

[0025] Figure 3 This is a schematic diagram illustrating the main structure of the clamping component in the embodiments of this application;

[0026] Figure 4 This is a schematic diagram illustrating the cross-sectional structure of the base, which is the main feature of this application embodiment;

[0027] Reference numerals: 1. Support column; 2. Mounting base; 3. Drive mechanism; 4. Chassis; 5. Bearing housing; 6. Assembly assembly; 7. Mounting shaft; 8. Clamping assembly; 9. Lower clamp; 10. Base; 11. Rotating part; 12. Clamping frame; 13. Clamping roller; 14. Rotating seat; 15. Roller; 16. Handle; 17. Screw; 18. Rack; 19. Mounting rod; 20. Spring; 21. Gear. Detailed Implementation

[0028] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0029] This application discloses a diaphragm pump assembly fixture.

[0030] Reference Figure 1-3 A diaphragm pump assembly fixture includes a support column 1 and a mounting base 2 mounted on the support column 1. A drive mechanism 3 is mounted on the top outer wall of the mounting base 2, and an assembly component 6 is mounted on one side outer wall of the mounting base 2.

[0031] Reference Figure 2-3 Assembly component 6 includes a bearing seat 5 fixedly mounted on the mounting base 2, and a mounting shaft 7 rotatably mounted on the bearing seat 5. A lower clamp 9 is fixedly connected to the outer wall of the mounting shaft 7, and a clamping component 8 is mounted on the outer wall of the mounting shaft 7.

[0032] In use, the drive mechanism 3 is easily supported and installed by the cooperation between the support column 1 and the mounting base 2. The assembly component 6 is set to make it easy to press and fix the diaphragm pump. When the drive mechanism 3 is started, it directly drives the assembly component 6 to rotate, which facilitates the angle adjustment of the diaphragm pump and makes assembly convenient.

[0033] Reference Figure 2-3 The clamping assembly 8 includes a base 10 fixedly connected to the mounting shaft 7, and a clamping frame 12 rotatably connected to the outer walls of both sides of the base 10. A clamping roller 13 is rotatably mounted on one end of the clamping frame 12, and a rubber sleeve is fitted onto the outer wall of the clamping roller 13. A rotating seat 14 is rotatably connected to the other end of the clamping frame 12, and rollers 15 are rotatably connected to both outer walls of the rotating seat 14. A handle 16 is fixedly connected to the top outer wall of the rotating seat 14. Through the cooperation between the rotating seat 14 and the rollers 15, one end of the clamping frame 12 can be easily lifted. One end of the clamping frame 12 is raised, while the other end is pressed down, making it easy to clamp and fix the diaphragm pump. The handle 16 is designed for easy manual operation to control the clamping of the diaphragm pump. The clamping roller 13 at one end of the clamping frame 12 allows for direct clamping of the diaphragm pump. The rubber sleeve is designed to protect the diaphragm pump and prevent damage to the surface of the diaphragm pump during the clamping process. The lower clamp 9 supports the diaphragm pump, and together with the clamping frame 12 on the base 10, it is easy to clamp and fix the diaphragm pump. The diaphragm pump fixed on the lower clamp 9 improves assembly efficiency.

[0034] Reference Figure 3-4The same gear 21 is rotatably connected to the inner walls of both sides of the base 10, and the transmission shaft of the gear 21 is fixedly connected to the clamping frame 12. Two symmetrically arranged mounting rods 19 are fixedly connected to the inner wall of the bottom of the base 10, and the same rack 18 is slidably connected to the outer wall of the two mounting rods 19. The rack 18 and the gear 21 mesh with each other. Springs 20 are sleeved on the outer wall of both mounting rods 19. A threaded opening is provided on the outer wall of the top of the base 10, and a screw 17 is screwed into the inner wall of the threaded opening. One end of the screw 17 is rotatably connected to the rack 18. The other end of the screw 17 is fixedly connected to a rotating part 11. The gear 21 in the base 10 facilitates coaxial rotation with the clamping frame 12. The slidably mounted rack 18 meshes with the gear 21, thereby facilitating the restriction of the rotation of the gear 21 and improving the stability of the clamping frame 12. The mounting rod 19 facilitates the restriction of the sliding trajectory of the rack 18 and prevents the rack 18 from deviating during sliding. The spring 20 on the mounting rod 19 facilitates the sliding of the rack 18. The rotating part 11 facilitates the manual rotation of the screw 17.

[0035] Reference Figure 1-2 The drive mechanism 3 includes a housing 4 fixedly connected to the mounting base 2, and a geared motor fixedly connected to the inner wall of the housing 4. The output shaft of the geared motor is fixedly connected to the mounting shaft 7. The geared motor directly drives the mounting shaft 7 to rotate, thereby facilitating the adjustment of the diaphragm pump angle and improving assembly efficiency.

[0036] The implementation principle of the diaphragm pump assembly fixture in this application embodiment is as follows: When in use, the diaphragm pump to be assembled is first placed on the lower clamp 9, and then the handle 16 is turned clockwise to lift one end of the clamping frame 12 through the roller 15. When one end of the clamping frame 12 is lifted, the other end will be pressed against the diaphragm pump, thus facilitating the clamping of the diaphragm pump onto the lower clamp 9. At this time, rotating the rotating part 11 drives the screw 17 to rotate. When the screw 17 rotates, it directly drives the rack 18 to move down. When the rack 18 moves down, it directly meshes with the gear 21, thereby ensuring the stability of the clamping frame 12. When the angle of the diaphragm pump needs to be adjusted during assembly, the reduction motor is directly started to drive the mounting shaft 7 to rotate, thereby directly adjusting the angle of the diaphragm pump, which facilitates the subsequent assembly of the diaphragm pump.

[0037] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A diaphragm pump assembly fixture, comprising a support column (1) and a mounting base (2) mounted on the support column (1), characterized in that: A drive mechanism (3) is installed on the top outer wall of the mounting base (2), and an assembly assembly (6) is installed on one side outer wall of the mounting base (2). The assembly assembly (6) includes a bearing seat (5) fixedly installed on the mounting base (2), and an installation shaft (7) is rotatably installed on the bearing seat (5). A lower clamp (9) is fixedly connected to the outer wall of the installation shaft (7), and a clamping assembly (8) is installed on the outer wall of the installation shaft (7).

2. The diaphragm pump assembly fixture according to claim 1, characterized in that: The clamping assembly (8) includes a base (10) fixedly connected to the mounting shaft (7), and the same clamping frame (12) is rotatably connected to the outer walls of both sides of the base (10).

3. The diaphragm pump assembly fixture according to claim 2, characterized in that: One end of the clamping frame (12) is rotatably mounted with a clamping roller (13), and the outer wall of the clamping roller (13) is fitted with a rubber sleeve.

4. The diaphragm pump assembly fixture according to claim 3, characterized in that: The other end of the clamping frame (12) is rotatably connected to a rotating seat (14), and rollers (15) are rotatably connected to both outer walls of the rotating seat (14). A handle (16) is fixedly connected to the top outer wall of the rotating seat (14).

5. The diaphragm pump assembly fixture according to claim 4, characterized in that: The same gear (21) is rotatably connected to the inner walls of both sides of the base (10), and the transmission shaft of the gear (21) is fixedly connected to the clamping frame (12). Two symmetrically arranged mounting rods (19) are fixedly connected to the inner wall of the bottom of the base (10), and the same rack (18) is slidably connected to the outer wall of the two mounting rods (19). The rack (18) and the gear (21) mesh with each other.

6. The diaphragm pump assembly fixture according to claim 5, characterized in that: Springs (20) are fitted onto the outer walls of both mounting rods (19). A threaded opening is provided on the top outer wall of the base (10), and a screw (17) is screwed onto the inner wall of the threaded opening. One end of the screw (17) is rotatably connected to a rack (18), and the other end of the screw (17) is fixedly connected to a rotating part (11).

7. The diaphragm pump assembly fixture according to claim 6, characterized in that: The drive mechanism (3) includes a housing (4) fixedly connected to the mounting base (2), and a geared motor is fixedly connected to the inner wall of the housing (4), and the output shaft of the geared motor is fixedly connected to the mounting shaft (7).

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