Soot blower gun barrel temperature on-line monitoring device
By designing an online temperature monitoring device for sootblower barrels, the problems of barrel instability and abnormal temperature were solved by using a support mechanism and temperature sensors, achieving stable support and real-time temperature monitoring, thus ensuring production safety.
Patent Information
- Application Number
- CN202520321264.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Soot blowers with long barrels are prone to instability during use due to the center of gravity deviating too far from the support point, leading to swaying, bending, and damage. Abnormal temperatures may also cause safety accidents.
An online monitoring device for the temperature of a sootblower barrel was designed. The barrel is stabilized by a dual-axis servo motor driven by a support mechanism, and the barrel temperature is monitored, processed, and displayed in real time by a temperature sensor.
It provides stable support for the sootblower barrel, preventing bending damage, and monitors and displays the temperature in real time to ensure safe production.
Smart Images

Figure CN223939459U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of soot blower technology, specifically to an online monitoring device for soot blower barrel temperature. Background Technology
[0002] A soot blower is a device used to remove ash from the heating surface of a boiler. It usually consists of components such as a soot blowing pipe and operating valves. It is generally installed on the furnace wall in the boiler furnace, horizontal flue, and tail flue. According to the structural type, it can be divided into several types such as gun type, rotary type, and telescopic type. According to the different media used, it can be divided into three categories: air soot blower, steam soot blower, and hydraulic soot blower.
[0003] For some sootblowers with long barrels, if the barrel's center of gravity deviates too far from the support point, it may become unstable, swaying up and down during blowing, which can easily lead to barrel bending and damage. Furthermore, sootblowers are crucial equipment in industrial production, and their operating status directly affects production efficiency and product quality. Potential problems such as overheating and abnormal temperature of the sootblower barrel can easily cause damage or safety accidents. Therefore, this paper proposes an online temperature monitoring device for sootblower barrels to address the aforementioned problems. Utility Model Content
[0004] The purpose of this invention is to provide an online monitoring device for the temperature of a sootblower barrel, in order to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an online monitoring device for the temperature of a sootblower barrel, comprising a main body, a support mechanism above the main body, and a temperature monitoring mechanism on the main body;
[0006] The support mechanism includes a mounting plate, a mounting frame is fixedly connected to the top of the mounting plate, a dual-axis servo motor is fixedly connected to the inner top wall of the mounting frame, a threaded rod is fixedly connected to the output shaft of the dual-axis servo motor, a threaded block is threadedly connected to the threaded rod, a first connecting rod is fixedly connected to the right side of the threaded block, a first support block is fixedly connected to one side of the first connecting rod, a second connecting rod is fixedly connected to the left side of the threaded block, and a second support block is fixedly connected to one side of the second connecting rod.
[0007] The temperature monitoring mechanism includes a temperature sensor, a data transmission module is fixedly connected to the bottom of the mounting plate, a data processing module is fixedly connected to the bottom of the mounting plate, and a display module is fixedly connected to the bottom of the mounting plate.
[0008] Preferably, the main body includes a soot blower body, an inner gun barrel is installed on the left side of the soot blower body, an outer gun barrel is sleeved on the outside of the inner gun barrel, the first support block is in contact with the surface of the inner gun barrel, and the second support block is in contact with the surface of the outer gun barrel.
[0009] Preferably, the mounting plate is located above the outer gun barrel, and connecting pieces are bolted to the four corners of the mounting plate, allowing the mounting plate to be mounted on the wall via the connecting pieces.
[0010] Preferably, the opposite sides of the two threaded rods are rotatably connected to the front and rear sides of the inner wall of the mounting frame, and each of the two threaded rods is provided with a thread, the two thread sections having equal lengths and opposite directions.
[0011] With the above technical solution, since the two threaded sections are of equal length and opposite direction, the first support block and the second support block can move the same distance under the drive of the threaded block.
[0012] Preferably, a limiting block is fixedly connected to the top of the threaded block, and a limiting groove adapted to the moving trajectory of the limiting block is provided on the inner top wall of the mounting frame.
[0013] Through the above technical solution, the moving direction and moving distance of the threaded block are guaranteed by the combined restriction of the limiting block and the limiting groove, and the threaded block is prevented from rotating together with the threaded rod.
[0014] Preferably, the right side wall of the mounting frame is provided with a first through hole that matches the movement trajectory of the first connecting rod, and the left side wall of the mounting frame is provided with a second through hole that matches the movement trajectory of the second connecting rod. The difference between the distance from the end of the first connecting rod to the first support block and the distance from the end of the second connecting rod to the second support block is a fixed value, which is equal to the thickness of the outer barrel.
[0015] With the above technical solution, since the difference between the distance from the end of the first connecting rod to the first support block and the distance from the end of the second connecting rod to the second support block is equal to the thickness of the outer barrel, the threaded block can move the same distance to support the first support block and the second support block on the surfaces of the inner and outer barrels respectively.
[0016] Preferably, the temperature sensor is installed inside the inner barrel at one end near the body of the soot blower, and the temperature sensor is wirelessly connected to the data transmission module. The data transmission module, the data processing module, and the display module are connected by a cable.
[0017] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0018] First, this utility model uses a connecting piece to install the mounting plate on the wall. By starting the dual-axis servo motor, the two threaded rods rotate forward. Under the combined restriction of the limiting block and the limiting groove, the threaded block drives the two first connecting rods and the two second connecting rods to move relative to each other, pushing the first support block and the second support block on both sides to clamp the inner gun barrel and the outer gun barrel respectively, thus providing stable support for the inner gun barrel and the outer gun barrel.
[0019] Secondly, this utility model monitors the temperature of the inner barrel using a temperature sensor, transmits the monitored temperature information to the data transmission module, the data transmission module transmits the temperature information to the data processing module, the data processing module processes and analyzes the temperature information, and finally displays the temperature information on the display module for operators to view in real time. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the mounting plate of this utility model;
[0022] Figure 3 This is a cross-sectional view of the mounting frame of this utility model;
[0023] Figure 4 This is a partial cross-sectional view of the inner barrel of this utility model.
[0024] The components include: 1. Main body; 11. Soot blower body; 12. Inner barrel; 13. Outer barrel; 2. Support mechanism; 21. Mounting plate; 22. Mounting frame; 23. Dual-axis servo motor; 24. Threaded rod; 25. Threaded block; 26. First connecting rod; 27. First support block; 28. Second connecting rod; 29. Second support block; 3. Temperature monitoring mechanism; 31. Temperature sensor; 32. Data transmission module; 33. Data processing module; 34. Display module. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] This utility model provides the following technical solution:
[0027] Example 1
[0028] Please see Figure 1 , Figure 2 , Figure 3 An online temperature monitoring device for a sootblower barrel includes a main body 1, a support mechanism 2 above the main body 1, and a temperature monitoring mechanism 3 on the main body 1.
[0029] The support mechanism 2 includes a mounting plate 21, a mounting frame 22 fixedly connected to the top of the mounting plate 21, a dual-axis servo motor 23 fixedly connected to the inner top wall of the mounting frame 22, a threaded rod 24 fixedly connected to the output shaft of the dual-axis servo motor 23, a threaded block 25 threadedly connected to the threaded rod 24, a first connecting rod 26 fixedly connected to the right side of the threaded block 25, a first support block 27 fixedly connected to one side of the first connecting rod 26, a second connecting rod 28 fixedly connected to the left side of the threaded block 25, and a second support block 29 fixedly connected to one side of the second connecting rod 28.
[0030] The main body 1 includes a soot blower body 11. An inner gun barrel 12 is installed on the left side of the soot blower body 11. An outer gun barrel 13 is sleeved on the outside of the inner gun barrel 12. A first support block 27 is in contact with the surface of the inner gun barrel 12, and a second support block 29 is in contact with the surface of the outer gun barrel 13.
[0031] Mounting plate 21 is located above outer gun barrel 13. Connecting pieces are installed on the four corners of mounting plate 21 by bolts. Mounting plate 21 can be installed on the wall through connecting pieces.
[0032] The opposite sides of the two threaded rods 24 are rotatably connected to the front and rear sides of the inner wall of the mounting frame 22, respectively. Each of the two threaded rods 24 is provided with a thread, and the two threads are of equal length and opposite direction.
[0033] A limit block is fixedly connected to the top of the threaded block 25, and a limit groove is provided on the inner top wall of the mounting frame 22 to match the movement trajectory of the limit block.
[0034] The right side wall of the mounting frame 22 is provided with a first through hole that matches the movement trajectory of the first connecting rod 26, and the left side wall of the mounting frame 22 is provided with a second through hole that matches the movement trajectory of the second connecting rod 28. The difference between the distance from the end of the first connecting rod 26 to the first support block 27 and the distance from the end of the second connecting rod 28 to the second support block 29 is a fixed value, which is equal to the thickness of the outer gun barrel 13.
[0035] Through the above technical solution, the mounting plate 21 is installed on the wall by the connecting piece. By starting the dual-axis servo motor 23, the two threaded rods 24 are driven to rotate forward. Under the joint restriction of the limiting block and the limiting groove, the threaded block 25 drives the two first connecting rods 26 and the two second connecting rods 28 to move relative to each other, pushing the first support block 27 and the second support block 29 on both sides to clamp the inner gun barrel 12 and the outer gun barrel 13 respectively, which plays a role in stabilizing the inner gun barrel 12 and the outer gun barrel 13.
[0036] Example 2
[0037] Please see Figure 1 , Figure 2 , Figure 4 Furthermore, based on Embodiment 1, the following is obtained: the temperature monitoring mechanism 3 includes a temperature sensor 31, a data transmission module 32 is fixedly connected to the bottom of the mounting plate 21, a data processing module 33 is fixedly connected to the bottom of the mounting plate 21, and a display module 34 is fixedly connected to the bottom of the mounting plate 21.
[0038] Temperature sensor 31 is installed inside the inner barrel 12 near one end of the soot blower body 11. Temperature sensor 31 is wirelessly connected to data transmission module 32. Data transmission module 32, data processing module 33 and display module 34 are connected by a cable.
[0039] Through the above technical solution, the temperature of the inner barrel 12 is monitored by the temperature sensor 31, and the monitored temperature information is transmitted to the data transmission module 32. The data transmission module 32 transmits the temperature information to the data processing module 33, which processes and analyzes the temperature information and finally displays the temperature information on the display module 34 for the operator to view in real time.
[0040] In actual operation, when this device is in use, the mounting plate 21 is installed on the wall via the connecting piece. By starting the dual-axis servo motor 23, the two threaded rods 24 are driven to rotate forward. Under the combined constraint of the limiting block and the limiting groove, the threaded block 25 drives the two first connecting rods 26 and the two second connecting rods 28 to move relative to each other, pushing the first support block 27 and the second support block 29 on both sides to clamp the inner gun barrel 12 and the outer gun barrel 13 respectively. When the soot blower body 11 is in use, the temperature sensor 31 monitors the temperature of the inner gun barrel 12 and transmits the monitored temperature information to the data transmission module 32. The data transmission module 32 transmits the temperature information to the data processing module 33. The data processing module 33 processes and analyzes the temperature information and finally displays the temperature information on the display module 34 for the operator to view in real time.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An online monitoring device for the temperature of a sootblower barrel, comprising a main body (1), characterized in that: A support mechanism (2) is provided above the main body (1), and a temperature monitoring mechanism (3) is provided on the main body (1); The support mechanism (2) includes a mounting plate (21), a mounting frame (22) is fixedly connected to the top of the mounting plate (21), a dual-axis servo motor (23) is fixedly connected to the inner top wall of the mounting frame (22), a threaded rod (24) is fixedly connected to the output shaft of the dual-axis servo motor (23), a threaded block (25) is threadedly connected to the threaded rod (24), a first connecting rod (26) is fixedly connected to the right side of the threaded block (25), a first support block (27) is fixedly connected to one side of the first connecting rod (26), a second connecting rod (28) is fixedly connected to the left side of the threaded block (25), and a second support block (29) is fixedly connected to one side of the second connecting rod (28). The temperature monitoring mechanism (3) includes a temperature sensor (31), a data transmission module (32) is fixedly connected to the bottom of the mounting plate (21), a data processing module (33) is fixedly connected to the bottom of the mounting plate (21), and a display module (34) is fixedly connected to the bottom of the mounting plate (21).
2. The online monitoring device for sootblower barrel temperature according to claim 1, characterized in that: The main body (1) includes a soot blower body (11), an inner gun barrel (12) is installed on the left side of the soot blower body (11), an outer gun barrel (13) is sleeved on the outside of the inner gun barrel (12), the first support block (27) is in contact with the surface of the inner gun barrel (12), and the second support block (29) is in contact with the surface of the outer gun barrel (13).
3. The online monitoring device for sootblower barrel temperature according to claim 1, characterized in that: The mounting plate (21) is located above the outer gun barrel (13). Connecting pieces are installed on the four corners of the mounting plate (21) by bolts. The mounting plate (21) can be installed on the wall by connecting pieces.
4. The online monitoring device for sootblower barrel temperature according to claim 1, characterized in that: The opposite sides of the two threaded rods (24) are rotatably connected to the front and rear sides of the inner wall of the mounting frame (22), respectively. Each of the two threaded rods (24) is provided with a thread, and the two threads are of equal length and opposite direction.
5. The online monitoring device for sootblower barrel temperature according to claim 1, characterized in that: The top of the threaded block (25) is fixedly connected to a limiting block, and the inner top wall of the mounting frame (22) is provided with a limiting groove that matches the moving trajectory of the limiting block.
6. The online monitoring device for sootblower barrel temperature according to claim 2, characterized in that: The right side wall of the mounting frame (22) is provided with a first through hole that matches the movement trajectory of the first connecting rod (26), and the left side wall of the mounting frame (22) is provided with a second through hole that matches the movement trajectory of the second connecting rod (28). The difference between the distance from the end of the first connecting rod (26) to the first support block (27) and the distance from the end of the second connecting rod (28) to the second support block (29) is a fixed value, which is equal to the thickness of the outer gun barrel (13).
7. The online monitoring device for sootblower barrel temperature according to claim 1, characterized in that: The temperature sensor (31) is installed inside the inner barrel (12) at one end near the soot blower body (11). The temperature sensor (31) is wirelessly connected to the data transmission module (32). The data transmission module (32), the data processing module (33), and the display module (34) are connected by a cable.