Liquid cooling unit

By designing a liquid-cooled unit that includes components such as water pumps and heat exchangers, a circulation loop of coolant and cooling medium is formed, solving the problem that traditional air-cooled heat dissipation is not applicable. This achieves efficient temperature regulation of the battery cabinet in the energy storage container, improving service life and user experience.

CN223939668UActive Publication Date: 2026-02-24NINGDE ZHONGZHI TESTING INSTR CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520283223.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-02-24
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

Traditional air cooling is not suitable for high-capacity, high-power, and high-energy-density energy storage container battery cabinets, resulting in uneven temperature and affecting service life. Existing liquid cooling units have a single temperature regulation mode and cannot adjust the temperature of external electronic devices as needed.

Method used

A liquid-cooled unit was designed, comprising a first cabinet and a second cabinet, which house components such as a water pump, heat exchanger, heater, compressor, dryer filter, frequency converter, and water tank, forming a circulation loop for coolant and cooling medium. Temperature regulation is achieved through multiple operating modes, including cooling, heating, and self-circulation modes.

Benefits of technology

It achieves efficient temperature regulation of external electronic devices, improves the user experience, is suitable for industrial applications, has a compact structure, and high cooling efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223939668U_ABST
    Figure CN223939668U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of liquid cooling units, in particular to a liquid cooling unit. Comprising a first cabinet body and a second cabinet body; the first cabinet body comprises a first mounting cavity and a second mounting cavity which are vertically arranged; a water pump, a heat exchanger and a heater are mounted in the first mounting cavity; a compressor, a drying filter, a frequency converter and a water tank are mounted in the second mounting cavity; the second cabinet body is provided with a third mounting cavity; a condenser is mounted in the third mounting cavity; wherein the water tank, the water pump, the heat exchanger and the heater are sequentially connected to form a cooling liquid circulation loop; the cooling liquid circulation loop further comprises a first connecting pipe connected with the output end of the heater and external electronic equipment, and a second connecting pipe connected with the water tank and the external electronic equipment. The heat exchanger, the compressor, the drying filter, the frequency converter and the condenser are sequentially connected to form a cooling medium circulation loop.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of liquid cooling unit technology, and in particular to a liquid cooling unit. Background Technology

[0002] Currently, the energy storage industry is developing rapidly, and the battery cabinets inside energy storage containers are gradually developing towards higher capacity, higher power, and higher energy density. Traditional air cooling is no longer fully suitable for such high-heat equipment. Uneven airflow causes excessively high internal battery temperatures, severely affecting battery lifespan; while existing liquid cooling units have a single temperature regulation mode and cannot adjust the temperature of external electronic devices as needed, making them unsuitable for industrial applications.

[0003] Therefore, it is necessary to propose a technical means to solve the above-mentioned defects. Utility Model Content

[0004] The present invention adopts the following technical solution:

[0005] A liquid cooling unit includes a first cabinet and a second cabinet; the first cabinet includes a first mounting cavity and a second mounting cavity vertically arranged; the first mounting cavity houses a water pump, a heat exchanger, and a heater; the second mounting cavity houses a compressor, a dryer filter, a frequency converter, and a water tank; the second cabinet has a third mounting cavity; the third mounting cavity houses a condenser.

[0006] The water tank, the water pump, the heat exchanger, and the heater are connected in sequence to form a coolant circulation loop; the coolant circulation loop also includes a first connecting pipe connected to the output end of the heater and to external electronic equipment, and a second connecting pipe connected to the water tank and the external electronic equipment.

[0007] The heat exchanger, the compressor, the dryer filter, the frequency converter, and the condenser are connected in sequence to form a cooling medium circulation loop.

[0008] Preferably, there are two compressors and two condensers; one end of each compressor is connected to the heat exchanger, and the other end is connected to the two condensers.

[0009] Preferably, three heaters are arranged side by side, and the two ends of the three heaters are connected by a connecting pipe; one of the connecting pipes is connected to the first connecting pipe, and the other connecting pipe is connected to the heat exchanger.

[0010] Preferably, temperature sensors for temperature detection are installed inside the first connecting pipe and the second connecting pipe.

[0011] Preferably, the water tank is equipped with a liquid level sensor.

[0012] Preferably, the water pump is equipped with a hand valve and a check valve at both ends.

[0013] Preferably, an electronic expansion valve is provided between the drying filter and the heat exchanger.

[0014] The liquid cooling unit involved in this utility model has a compact structure due to the arrangement of the first cabinet and the second cabinet; and it can efficiently adjust the temperature of external electronic equipment as needed by setting up a coolant circulation loop and a cooling medium circulation loop, thereby improving the user experience. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of an overall liquid cooling unit according to the present invention;

[0016] Figure 2 This is an overall schematic diagram of a liquid cooling unit of the present invention after the external frame has been removed;

[0017] Figure 3 for Figure 2 Another overall schematic diagram. Detailed Implementation

[0018] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] Please see Figures 1 to 3 A liquid-cooled unit includes a first cabinet 10 and a second cabinet 20; the first cabinet 10 includes a first mounting cavity 101 and a second mounting cavity 102 vertically arranged; the first mounting cavity 101 is equipped with a water pump 103, a heat exchanger 104 and a heater 105; the second mounting cavity 102 is equipped with a compressor 106, a dryer filter 107, a frequency converter 108 and a water tank 109; the second cabinet 20 is provided with a third mounting cavity 201; the third mounting cavity 201 is equipped with a condenser 202.

[0022] The water tank 109, water pump 103, heat exchanger 104 and heater 105 are connected in sequence to form a coolant circulation loop; the coolant circulation loop also includes a first connecting pipe 110 connected to the output end of the heater 105 and external electronic equipment, and a second connecting pipe 111 connected to the water tank 109 and external electronic equipment.

[0023] The heat exchanger 104, compressor 106, dryer filter 107, frequency converter 108 and condenser 202 are connected in sequence to form a cooling medium circulation loop.

[0024] Specifically, in this embodiment, the coolant circulation loop is connected to external electronic equipment through a first pipe and a second pipe. The coolant in the loop regulates the temperature of the external electronic equipment. The electronic equipment may include heat-generating devices such as air conditioners, battery cabinets, and machinery; in this embodiment, it is a battery module. The coolant is antifreeze, and can be an aqueous solution of ethanol, ethylene glycol, or glycerol as the mother liquor. The water tank 109 is used to replenish the coolant circulation loop, and the water pump 103 is used to realize the power circulation of the coolant in the coolant circulation loop. The heat exchanger 104 is used to realize the heat exchange between the coolant in the coolant circulation loop and the cooling medium in the cooling medium circulation loop. The cooling medium in the cooling medium circulation loop is Freon, etc. Specifically, the heat exchanger 104 is a plate heat exchanger 104, and the heater 105 is a PCT heater 105.

[0025] Furthermore, in this embodiment, the liquid cooling unit involved in this utility model includes the following three operating modes:

[0026] Cooling Mode: Utilizing the principle of compression refrigeration, coolant cooling is achieved through heat exchanger 104. Water pump 103 drives coolant circulation to cool the battery, effectively addressing issues such as excessive temperature rise caused by high-temperature environments or charging / discharging. When the ambient temperature is high and the battery releases a large amount of heat, compressor 106 can start / stop in stages and adjust its output power according to temperature control conditions, ensuring the temperature of the cooling medium is always maintained within a suitable range. Heating Mode: When the ambient temperature is too low, the battery's charging / discharging efficiency decreases. In this case, if the user detects that the temperature is too low, they can control the liquid cooling unit to start the heating mode, heating the cooling medium through heater 105.

[0027] Self-circulation mode: The compressor 106 does not start, and the water pump 103 drives the coolant circulation to meet the battery cooling under low heat load conditions.

[0028] The liquid cooling unit involved in this utility model has a compact structure due to the arrangement of the first cabinet 10 and the second cabinet 20; and it can efficiently adjust the temperature of external electronic equipment as needed by setting up a coolant circulation loop and a cooling medium circulation loop, thereby improving the user experience.

[0029] In one specific embodiment, there are two compressors 106 and two condensers 202; one end of each compressor 106 is connected to a heat exchanger 104, and the other end is connected to the two condensers 202.

[0030] In this embodiment, the arrangement of two compressors 106 and two condensers 202 greatly improves cooling efficiency, making it suitable for industrial applications. Furthermore, two condensers 202 are arranged side-by-side in the third mounting cavity 201, and a fan 203 is mounted on them. The two compressors 106 are arranged side-by-side in the second mounting cavity 102.

[0031] In one specific embodiment, three heaters are arranged side by side, and the two ends of each heater are connected by a connecting pipe 112; one connecting pipe 112 is connected to the first connecting pipe 110, and the other connecting pipe 112 is connected to the heat exchanger 104. In this embodiment, the arrangement of three heaters 105 can effectively improve the heating efficiency of the coolant.

[0032] In one specific embodiment, temperature sensors for temperature detection are installed inside the first connecting pipe 110 and the second connecting pipe 111. In this embodiment, the temperature sensors effectively monitor the temperature of the coolant in the coolant circulation loop, thereby enabling effective temperature control of external electronic equipment.

[0033] In one specific embodiment, a liquid level sensor is installed inside the water tank 109. In this embodiment, the liquid level sensor can effectively monitor the coolant storage status inside the water tank 109, thereby replenishing the coolant in the water tank 109. Furthermore, the water tank 109 is equipped with a filling valve and an venting valve. The filling valve can replenish the coolant in the water tank 109, and the venting valve can effectively expel excess gas from the water tank 109, thereby ensuring the pressure balance of the water tank 109.

[0034] In one specific embodiment, the pump 103 is connected to a hand valve and a check valve at both ends.

[0035] In one specific embodiment, an electronic expansion valve is provided between the dryer filter 107 and the heat exchanger 104.

[0036] The liquid cooling unit involved in this utility model has a compact structure due to the arrangement of the first cabinet 10 and the second cabinet 20; and it can efficiently adjust the temperature of external electronic equipment as needed by setting up a coolant circulation loop and a cooling medium circulation loop, thereby improving the user experience.

[0037] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A liquid-cooled unit, characterized in that: The system includes a first cabinet and a second cabinet; the first cabinet includes a first mounting cavity and a second mounting cavity arranged vertically; the first mounting cavity houses a water pump, a heat exchanger, and a heater; the second mounting cavity houses a compressor, a dryer filter, a frequency converter, and a water tank; the second cabinet also has a third mounting cavity; the third mounting cavity houses a condenser. The water tank, the water pump, the heat exchanger, and the heater are connected in sequence to form a coolant circulation loop; the coolant circulation loop also includes a first connecting pipe connected to the output end of the heater and to external electronic equipment, and a second connecting pipe connected to the water tank and the external electronic equipment. The heat exchanger, the compressor, the dryer filter, the frequency converter, and the condenser are connected in sequence to form a cooling medium circulation loop.

2. The liquid-cooled unit according to claim 1, characterized in that: There are two compressors and two condensers; one end of each compressor is connected to the heat exchanger, and the other end is connected to the two condensers.

3. The liquid-cooled unit according to claim 1, characterized in that: The heaters are arranged side by side, and the two ends of the three heaters are connected by a connecting pipe; one of the connecting pipes is connected to the first connecting pipe, and the other connecting pipe is connected to the heat exchanger.

4. The liquid-cooled unit according to claim 1, characterized in that: Temperature sensors for temperature detection are installed inside the first connecting pipe and the second connecting pipe.

5. The liquid-cooled unit according to claim 1, characterized in that: The water tank is equipped with a liquid level sensor.

6. The liquid-cooled unit according to claim 1, characterized in that: The water pump is equipped with a hand valve and a check valve at both ends.

7. The liquid-cooled unit according to claim 1, characterized in that: An electronic expansion valve is provided between the dryer filter and the heat exchanger.