Pedicle and head removing device for tremella processing
The tremella stem removal device, which uses a rotary table and infrared detection, enables automated and continuous processing of tremella, solving the safety risks and low efficiency problems of existing devices and improving production efficiency and operational safety.
Patent Information
- Application Number
- CN202520628239.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-03
AI Technical Summary
Existing tremella stem removal devices leave the main body of the tremella on a stable base after the root is removed, posing a safety risk when removing it, and also have low production efficiency and high labor intensity.
A device for removing the stems from white fungus was designed, comprising a rotary table, a lifting mechanism, a cutter, infrared detection, and automated control. The device achieves automated continuous processing of white fungus through the multi-station design of the rotary table and infrared detection. The device automatically lifts the white fungus to an easy-to-handle position using a spring-loaded rod, reducing manual intervention.
It improves operational safety, reduces the risk of workplace injuries, significantly increases production efficiency and processing consistency, and reduces labor intensity.
Smart Images

Figure CN223943728U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a silver fungus processing technical field, specifically to a silver fungus processing is with the device of removing the head of a stalk. BACKGROUND
[0002] Silver fungus is the fruit body of basidiomycota, tremella class, tremella order, tremella family, tremella genus fungus, also called white fungus, snow ear, tremella and so on, has the beautiful title of "the crown among fungi". Silver fungus is generally chrysanthemum or cockcomb, 5-10 centimeters in diameter, soft and white, semitransparent, rich in elasticity, silver fungus as a traditional edible fungus in China, has always been a food deeply loved by the broad masses, and the active ingredient - tremella polysaccharide contained in it has special health care function, the root part is often removed during the process of eating, that is, so-called "removing the head of a stalk".
[0003] The device for removing the head of a stalk of the herb silver fungus disclosed in the authorized announcement No. CN217184742U includes a stable base and a compression frame, one side of the upper end face of the stable base is provided with a stable frame, a de-stemming hole is formed in the end of the stable base away from the stable frame, the compression frame is arranged on the side of the compression frame away from the stable base, a starting rod is movably connected to one side of the compression frame, a starting motor is arranged at the top end of the inside of the compression frame, and a lifting pump is arranged at the end of the inside of the compression frame away from the starting motor. After the above technical scheme is adopted, the device for removing the head of a stalk of the herb silver fungus has the advantages of simple structure and convenience for removing the root part of silver fungus.
[0004] Although the above patent is convenient for removing the root part of silver fungus, the silver fungus body part after removing the root part is left on the stable base and located below the de-stemming blade, so that there is a risk when taking the silver fungus body part, and there is a possibility of industrial injury. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a device for removing the head of a stalk of silver fungus to solve the problems in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A device for removing the head of a stalk of silver fungus, comprising
[0008] A processing table, a rack is fixedly installed at the top right middle part of the processing table, a lifting mechanism is arranged at the top end of the rack;
[0009] A rotating table is movably installed on the left middle upper end of the processing table through a rotating shaft, a plurality of circular grooves are formed on the rotating table with equal arcs, and a supporting mechanism is arranged in the circular grooves;
[0010] The hanger is fixedly installed at the front end of the base, and a rotating mechanism is arranged between the rotating table and the hanger.
[0011] Preferably, the lifting mechanism comprises an electric push rod, the electric push rod is fixedly installed at the top end of the base, a cutter is detachably installed at the output shaft end of the electric push rod, a through slot is formed in the side of the processing table close to the base, the through slot is on the same central axis as the cutter, and a waste hopper is fixedly installed below the right side of the processing table and communicates with the through slot.
[0012] Preferably, a mounting bracket is fixedly installed at the upper end of the processing table and the left side close to the rotating table, an infrared emitter is fixedly installed at the front end of the mounting bracket, and an infrared receiver is fixedly installed at the upper end of the left side of the processing table and is on the same central axis as the infrared emitter.
[0013] Preferably, the supporting mechanism comprises an annular magnet, the annular magnet is fixedly installed at the inside below the circular groove, an annular supporting block is movably installed at the upper end of the annular magnet, and a bottom groove is formed through the bottom end of the circular groove.
[0014] Preferably, the rotating mechanism comprises a motor, the motor is fixedly installed at the top end of the hanger, a gear is fixedly installed at the output shaft end of the motor, and a gear slot is formed in the outer wall of the rotating table and is engaged with the gear.
[0015] Preferably, a jacking rod is movably installed at the left side of the processing table, a spring is movably installed between the lower portion of the jacking rod and the inside of the processing table, the upper end of the jacking rod is spherical, and the diameter of the jacking rod is smaller than that of the bottom groove.
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] 1. The device for removing stipes from tremella is characterized in that a jacking rod is movably installed at the left side of the processing table, a spring is installed between the lower portion of the jacking rod and the inside of the processing table, when the tremella after removing stipes rotates to the position of the jacking rod, the spring lifts the jacking rod, the jacking rod is inserted into the bottom groove and lifts the annular supporting block, the main body of the tremella is exposed from the upper end of the circular groove, the main body of the tremella is automatically lifted to a position easy to take, the operator does not need to put his hand into the lower portion of the stipe removing blade, the risk of contacting the blade is avoided, the manual intervention is reduced, the possibility of work injury is reduced, and the operation safety is improved.
[0018] 2.The device has a plurality of circular grooves with equal arc on the rotating table, each of which can place a tremella, and the motor drives the rotating table to rotate through the gear and the gear slot, moves the tremella to the cutter one by one, and processes the tremella, so that the continuous processing of the tremella is realized, the tremella does not need to be replaced frequently, the production efficiency is improved significantly, the automatic rotation and processing flow reduce the manual intervention, the labor intensity of the operator is reduced, and the consistency and quality of the processing are improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a whole front view structural schematic diagram of the utility model;
[0020] Figure 2 It is a waste hopper installation structural schematic diagram of the utility model;
[0021] Figure 3 It is a rotating table cross section structural schematic diagram of the utility model;
[0022] Figure 4 It is a rotating table cross section structural schematic diagram of the utility model; Figure 2 It is an enlarged schematic diagram of A in the figure;
[0023] Figure 5 It is an enlarged schematic diagram of B in the figure. Figure 2 It is an enlarged schematic diagram of B in the figure.
[0024] In the figure: 1, processing table; 2, rack; 3, rotating table; 4, circular groove; 5, hanging bracket; 6, electric push rod; 7, cutter; 8, through slot; 9, mounting frame; 10, infrared emitter; 11, infrared receiver; 12, annular magnet; 13, annular supporting block; 14, bottom groove; 15, waste hopper; 16, motor; 17, gear; 18, gear slot; 19, top rod; 20, spring. DETAILED DESCRIPTION
[0025] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0026] As shown in the figure, a technical scheme provided by the utility model comprises: Figures 1-5
[0027] The application discloses a device for detaching heads of tremella, which comprises a processing table 1, a rack 2 fixedly installed at the middle of the top right side of the processing table 1, a lifting mechanism arranged at the top of the rack 2, the lifting mechanism comprising an electric push rod 6, the electric push rod 6 being fixedly installed at the top of the rack 2, a cutter 7 detachably installed at the output shaft end of the electric push rod 6, a through slot 8 arranged at the side of the processing table 1 close to the rack 2, the through slot 8 being on the same central axis as the cutter 7, a waste hopper 15 fixedly installed below the right side of the processing table 1 and communicating with the through slot 8, a mounting rack 9 fixedly installed at the upper end of the processing table 1 and close to the left side of a rotating table 3, an infrared emitter 10 fixedly installed at the front end of the mounting rack 9, an infrared receiver 11 fixedly installed at the left side of the upper end of the processing table 1, the infrared receiver 11 being on the same central axis as the infrared emitter 10, a hanger 5 fixedly installed at the bottom of the rack 2, a rotating mechanism arranged between the rotating table 3 and the hanger 5, the rotating mechanism comprising a motor 16, the motor 16 being fixedly installed at the top of the hanger 5, a gear 17 fixedly installed at the output shaft end of the motor 16, and a gear slot 18 arranged at the upper end of the outer wall of the rotating table 3 and meshing with the gear 17.
[0028] In the embodiment, a plurality of circular grooves 4 are arranged on the rotating table 3 at equal arcs, one tremella is placed in each circular groove 4, the motor 16 drives the rotating table 3 to rotate through the gear 17 and the gear slot 18, and the tremella is moved to the position below the cutter 7 one by one to be processed, the multi-station design realizes continuous processing of the tremella, frequent shutdown and replacement of the tremella are not needed, the production efficiency is significantly improved, the automatic rotation and processing flow reduce manual intervention, the labor intensity of the operator is reduced, and the consistency and quality of processing are improved.
[0029] As shown in Figure 3 and Figure 5 , a rotating table 3 is movably installed at the left middle upper end of the processing table 1 through a rotating shaft, a plurality of circular grooves 4 are arranged on the rotating table 3 at equal arcs, a supporting mechanism is arranged in the circular groove 4, the supporting mechanism comprising a ring-shaped magnet 12, the ring-shaped magnet 12 being fixedly installed at the lower part in the circular groove 4, a ring-shaped supporting block 13 movably installed at the upper end of the ring-shaped magnet 12, a bottom groove 14 penetratingly arranged at the middle bottom end of the circular groove 4, a top rod 19 movably installed at the left side in the processing table 1, a spring 20 movably installed between the lower part of the top rod 19 and the inner part of the processing table 1, the upper end of the top rod 19 being spherical and having a diameter smaller than that of the bottom groove 14.
[0030] In this embodiment, a top rod 19 is movably installed inside the left side of the processing table 1, and a spring 20 is installed between the lower part of the top rod 19 and the inside of the processing table 1. When the silver fungus after the peduncle is rotated to the position of the top rod 19, the spring 20 lifts the top rod 19, the top rod 19 is inserted into the bottom groove 14 and lifts the annular supporting block 13, so that the silver fungus body is exposed from the upper end of the circular groove 4, and the silver fungus body is automatically lifted to a position easy to take, and the operator does not need to put his hand under the peduncle cutting blade, avoiding the risk of contacting the blade, reducing the manual intervention link, reducing the possibility of injury, and improving the operation safety.
[0031] Working principle: when processing, the soaked silver fungus is placed on the annular supporting block 13 inside the circular groove 4, and then the motor 16 is started, the motor 16 drives the gear 17 to rotate, the gear 17 drives the rotating table 3 to rotate through the gear slot 18, until the first soaked silver fungus moves to the lower part of the cutter 7, at this time the electric push rod 6 is started, the electric push rod 6 drives the cutter 7 to descend, the cutter 7 is abutted on the peduncle of the silver fungus after descending, and continuously pressed down, with the continuous descent of the cutter 7, the root after being cut off enters the slot 8, and then is discharged from the waste hopper 15, and the cutter 7 is lifted and reset; the position is moved to the lower part of the infrared emitter 10 by the silver fungus after the peduncle is removed through the counterclockwise rotation of the rotating table 3, because the peduncle is removed, there is no shielding between the annular supporting block 13, the annular magnet 12 and the bottom groove 14, the infrared rays emitted by the infrared emitter 10 are received by the infrared receiver 11, and the motor 16 and the electric push rod 6 are controlled again through the controller to run according to the above process to process the silver fungus continuously; in this process, when the first silver fungus after the peduncle is removed moves to the position of the top rod 19, the spring 20 in the compressed state lifts the top rod 19, the top rod 19 is inserted into the bottom groove 14 to lift the annular supporting block 13, so that the silver fungus after the peduncle is removed is exposed from the upper end of the circular groove 4, and then the silver fungus after the peduncle is removed can be taken.
[0032] It should be noted that the motor 16 and the electric push rod 6 are electrically connected with the infrared receiver 11 through the controller, the controller coordinates the operation of the motor 16 and the electric push rod 6 according to the infrared detection signal and the preset program, and realizes continuous processing. The specific control logic is as follows:
[0033] Initial state:
[0034] The rotating table 3 is stationary, the first silver fungus is located directly below the cutter 7, and the circular groove 4 below the infrared emitter 10 needs to be left empty, the electric push rod 6 is in the reset state, and the cutter 7 is in the highest position.
[0035] Step 1: the controller starts the electric push rod 6, the electric push rod 6 drives the cutter 7 to descend, the peduncle of the silver fungus is cut off, after the cutting is completed, the electric push rod 6 is reset, and the cutter 7 is lifted to the highest position.
[0036] Step 2: the controller starts the motor 16, the motor 16 drives the rotating table 3 to rotate 90° through the gear 17 and the gear slot 18, the next tremella moves to the directly below the cutter 7, after the rotation is completed, the motor 16 stops running.
[0037] Step 3: the infrared emitter 10 and the infrared receiver 11 detect the current tremella's de-heading state, if the infrared receiver 11 receives the signal (indicating that the current tremella has been de-headed), the controller continues to execute step 2, the rotating table 3 rotates 90°, if the infrared receiver 11 does not receive the signal (indicating that the current tremella has not been de-headed), the controller executes step 1, starts the electric push rod 6 to cut off the head.
[0038] Step 4: when the de-headed tremella rotates to the position of the jacking rod 19, the spring 20 jacks up the jacking rod 19, the annular supporting block 13 is lifted, the tremella is exposed from the circular groove 4, and it is convenient to take out.
[0039] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A device for detaching the head of a tremella processing, characterized in that: Comprising The processing platform (1), the top right side of the middle part of the processing platform (1) is fixedly installed with a rack (2), and the top of the rack (2) is provided with a lifting mechanism; A rotating table (3) is movably installed on the left side of the upper end of the processing platform (1) through a rotating shaft, a plurality of circular grooves (4) are formed on the rotating table (3) in equal arcs, and a supporting mechanism is arranged in the circular grooves (4); A hanging bracket (5) is fixedly installed at the bottom of the rack (2), and a rotating mechanism is arranged between the rotating table (3) and the hanging bracket (5).
2. The device for detaching the head of the Tremella according to claim 1, characterized in that: The lifting mechanism comprises an electric push rod (6), the electric push rod (6) is fixedly installed at the top of the rack (2), a cutter (7) is detachably installed at the output shaft end of the electric push rod (6), a through slot (8) is formed on the side of the processing platform (1) close to the rack (2), the through slot (8) and the cutter (7) are on the same central axis, and a waste hopper (15) in communication with the through slot (8) is fixedly installed below the right side of the processing platform (1).
3. The device for detaching the head of the Tremella according to claim 1, characterized in that: An installation bracket (9) is fixedly installed on the left side of the upper end of the processing platform (1) close to the rotating table (3), an infrared emitter (10) is fixedly installed at the front end of the installation bracket (9), an infrared receiver (11) is fixedly installed on the left side of the upper end of the processing platform (1), and the infrared receiver (11) and the infrared emitter (10) are on the same central axis.
4. The device for detaching the head of the Tremella according to claim 1, characterized in that: The supporting mechanism comprises an annular magnet (12), the annular magnet (12) is fixedly installed inside and below the circular groove (4), an annular supporting block (13) is movably installed at the upper end of the annular magnet (12), and a bottom groove (14) penetrates the middle part of the bottom of the circular groove (4).
5. The device for detaching the head of the Tremella according to claim 1, characterized in that: The rotating mechanism comprises a motor (16), the motor (16) is fixedly installed at the top of the hanging bracket (5), a gear (17) is fixedly installed at the output shaft end of the motor (16), and a gear slot (18) engaged with the gear (17) is formed on the outer wall of the upper end of the rotating table (3).
6. The device for detaching the head of the Tremella according to claim 4, characterized in that: A jacking rod (19) is movably installed in the left side of the processing platform (1), a spring (20) is movably installed between the lower part of the jacking rod (19) and the inside of the processing platform (1), the upper end of the jacking rod (19) is spherical, and the diameter is smaller than that of the bottom groove (14).
Citation Information
Patent Citations
Pedicle and head removing device for herbal tremella processing
CN217184742U