Solution feeding assembly
By designing a solution feeding assembly, and utilizing the alternating operation of two feed tanks and a diaphragm pump, combined with an inert gas pipeline, continuous solution addition was achieved. This solved the problem of low production efficiency caused by frequent feed tank replacements in existing technologies, and improved feeding and reaction efficiency.
Patent Information
- Application Number
- CN202423320765.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, adding solutions to reaction equipment requires frequent changes of the material tank, resulting in low production efficiency.
A solution feeding assembly was designed, including two feed tanks and a diaphragm pump. The liquid level is monitored by a low-level tuning fork to achieve automatic switching of the feed tanks and continuous feeding. The diaphragm pump alternately draws material from the two feed tanks, and the system pressure is kept stable by combining an inert gas pipeline.
This enables continuous addition of solutions, improves feeding and reaction efficiency, reduces manual operation, and increases production efficiency.
Smart Images

Figure CN223945605U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to biological pharmacy equipment technical field, especially relate to a solution feeding assembly. BACKGROUND
[0002] In the biological medicine production process, need to add a large amount of solution to the reaction equipment, when adding solution, need to put the raw material bucket into the target position, then use the diaphragm pump to transport the solution in the material bucket to the reaction equipment, after the material in the material bucket is used up, remove the empty raw material bucket, put the new raw material bucket again, continue to transport the solution to the reaction equipment, time -consuming and labor -intensive, not conducive to production. UTILITY MODEL CONTENTS
[0003] The utility model solves the technical problem to provide a solution feeding assembly, can realize continuous feeding, improve the feeding efficiency.
[0004] In order to solve the above technical problem, the utility model provides a solution feeding assembly, which comprises:
[0005] A first material bucket for containing solution;
[0006] A second material bucket for containing the same solution as the first material bucket;
[0007] A diaphragm pump, with its discharge port end connected to a reaction equipment, and its feed port end connected to the first material bucket or the second material bucket to realize alternating feeding;
[0008] A first feeding cavity arranged between the first material bucket and the diaphragm pump, with a first low liquid level tuning fork installed;
[0009] A second feeding cavity arranged between the second material bucket and the diaphragm pump, with a second low liquid level tuning fork installed;
[0010] A first discharge on-off valve arranged between the first feeding cavity and the diaphragm pump;
[0011] A second discharge on-off valve arranged between the second feeding cavity and the diaphragm pump.
[0012] In a specific scheme, the solution in the first material bucket is transported into the first feeding cavity through a first feeding gun head;
[0013] The solution in the second material bucket is transported into the second feeding cavity through a second feeding gun head.
[0014] In a specific scheme, a hand valve is arranged between the first feeding cavity and the first feeding gun head, and between the second feeding cavity and the second feeding gun head.
[0015] In an embodiment, the top cover of the first tank and the second tank are provided with gas outlet holes for connecting to a venting pipeline.
[0016] In an embodiment, the gas outlet holes are connected to the venting pipeline through back pressure valves.
[0017] In an embodiment, the solution feeding assembly further comprises an inert gas pipeline connected to the first tank and the second tank through a first three-way valve and a second three-way valve respectively.
[0018] In an embodiment, the inlet of the first three-way valve and the second three-way valve is connected to the inert gas pipeline.
[0019] The first outlet of the first three-way valve is connected to the first tank, and the first outlet of the second three-way valve is connected to the second tank.
[0020] The second outlet of the first three-way valve and the second outlet of the second three-way valve are both connected to the venting pipeline.
[0021] In an embodiment, a check valve and a hand valve are sequentially arranged downstream of the second outlet of the first three-way valve and the second outlet of the second three-way valve.
[0022] In an embodiment, a hand valve is arranged between the first outlet of the first three-way valve and the first tank.
[0023] In an embodiment, a hand valve is arranged between the first outlet of the second three-way valve and the second tank.
[0024] In an embodiment, the diaphragm pump is connected to a gas source pipeline.
[0025] The solution feeding assembly provided by the present application can continuously feed solution to the reaction equipment by taking materials from the first tank or the second tank through the diaphragm pump, and can realize switching of the first tank and the second tank and cyclic feeding through monitoring of the liquid level in the first feeding cavity and the second feeding cavity by the first low liquid level tuning fork and the second low liquid level tuning fork, thereby improving the feeding efficiency and the reaction efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical scheme of the present application, the drawings used in the present application will be briefly introduced as follows. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0027] Figure 1 is a schematic diagram of an embodiment of the solution feeding assembly of the present application.
[0028] In the figure, 1 - first material bucket; 11 - first feeding gun head; 2 - second material bucket; 21 - second feeding gun head; 3 - diaphragm pump; 31 - discharge end; 32 - feeding end; 4 - first feeding cavity; 41 - first low liquid level tuning fork; 5 - second feeding cavity; 51 - second low liquid level tuning fork; 6 - first discharge on-off valve; 7 - second discharge on-off valve; 8 - vent line; 9 - inert gas line; 10 - first three-way valve; 11 - second three-way valve; 12 - gas source line; 13 - reaction equipment; 14 - hand valve; 15 - air vent; 16 - back pressure valve; 17 - inlet; 18 - first outlet; 19 - second outlet; 20 - check valve; 21 - PCV valve; 22 - on-off valve; 23 - PG. DETAILED DESCRIPTION
[0029] The technical solutions in the utility model will be described clearly and completely below in combination with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0030] Reference Figure 1 , a solution feeding assembly is shown, comprising:
[0031] The first material bucket is used for containing a solution;
[0032] The second material bucket is used for containing the same solution as the first material bucket;
[0033] The diaphragm pump is connected to the reaction equipment at the discharge end and connected to the first material bucket or the second material bucket at the feeding end to realize feeding alternately;
[0034] The first feeding cavity is arranged between the first material bucket and the diaphragm pump, and the first low liquid level tuning fork is installed in the first feeding cavity;
[0035] The second feeding cavity is arranged between the second material bucket and the diaphragm pump, and the second low liquid level tuning fork is installed in the second feeding cavity;
[0036] The first discharge on-off valve is arranged between the first feeding cavity and the diaphragm pump;
[0037] The second discharge on-off valve is arranged between the second feeding cavity and the diaphragm pump.
[0038] In the embodiment of the utility model, the diaphragm pump takes materials in the first material barrel and the second material barrel alternately, which facilitates continuous addition of solution into the reaction equipment, for example, the solution in the first material barrel is taken first, and when the solution in the first material barrel is consumed, the solution in the second material barrel is taken, at this time, the first material barrel can be replaced or the solution can be added into the first material barrel, and the process is repeated in turn, so that continuous addition of solution is realized, and the feeding efficiency and the reaction efficiency are improved.
[0039] In the embodiment of the utility model, the solution in the first material barrel is continuously added into the first feeding cavity first, the first low liquid level tuning fork is used for monitoring the solution liquid level height in the first feeding cavity, when the solution liquid level height in the first feeding cavity is lowered to the first low liquid level tuning fork alarm setting value, the first low liquid level tuning fork alarms, which indicates that the solution in the first material barrel and the solution in the first feeding cavity are both consumed, at this time, the first discharge switch valve is closed and the second discharge switch valve is opened at the same time, the material taking source of the diaphragm pump is switched to the second feeding cavity, the second material barrel continuously adds solution into the first feeding cavity, and the feeding of the reaction equipment is completed in this way. It should be noted that the control process of the utility model can be manually operated or automatically operated by using the controller in the prior art.
[0040] In a specific embodiment, the solution in the first material barrel is delivered into the first feeding cavity through the first feeding gun head; and the solution in the second material barrel is delivered into the second feeding cavity through the second feeding gun head. Preferably, a hand valve is arranged between the first feeding cavity and the first feeding gun head and between the second feeding cavity and the second feeding gun head. Understandably, the hand valve is used for controlling the opening and closing of the first feeding gun head and the second feeding gun head, thereby controlling the feeding; it should be noted that the feeding of the solution into the first feeding cavity and the second feeding cavity through the first feeding gun head and the second feeding gun head is only a specific implementation, and the commonly used feeding mode in the prior art can be applied to the utility model.
[0041] In a specific embodiment, the top cover of the first material barrel and the top cover of the second material barrel are both provided with a gas outlet hole for connecting to a venting pipeline. Preferably, the gas outlet hole is connected to the venting pipeline through a back pressure valve. Understandably, generally, the inert gas atmosphere is maintained in the material barrel (including the first material barrel and the second material barrel) by introducing inert gas, and many solutions have volatility, therefore, the pressure in the material barrel and the exhaust gas are adjusted in time by arranging the venting pipeline. The first material barrel and the second material barrel are respectively and independently connected to the venting pipeline.
[0042] In a specific embodiment, the solution feeding assembly further comprises an inert gas pipeline, which is connected to the first material barrel and the second material barrel through a first three-way valve and a second three-way valve respectively.
[0043] Preferably, the inlets of the first and second three-way valves are connected to the inert gas pipeline; the first outlets of the first and second three-way valves are connected to the first and second material buckets respectively; and the second outlets of the first and second three-way valves are connected to the vent pipeline.
[0044] Preferably, a hand valve is arranged between the first outlet of the first three-way valve and the first material bucket; and a hand valve is arranged between the first outlet of the second three-way valve and the second material bucket.
[0045] Preferably, a check valve and a hand valve are arranged in sequence downstream of the second outlet of the first three-way valve and the second outlet of the second three-way valve.
[0046] In the specific embodiment, the inert gas pipeline is used to deliver inert gas (e.g. nitrogen) into the first and second material buckets; the first and second three-way valves are connected in parallel, and their inlets are connected to the inert gas pipeline; the pipeline connected to the first outlet of the first three-way valve is arranged in parallel with the pipeline connected to the first outlet of the second three-way valve, and the two pipelines are used to deliver nitrogen into the first and second material buckets respectively; preferably, the inlet for delivering nitrogen into the material buckets (including the first and second material buckets) is integrated in the material charging gun head (including the first and second material charging gun heads); or a nitrogen inlet can be separately arranged on the top cover of the material bucket (including the first and second material buckets); both of which can be realized by the prior art, and thus will not be described here in detail; in addition, a hand valve is arranged between the first outlet of the first three-way valve and the first material bucket, and a hand valve is arranged between the first outlet of the second three-way valve and the second material bucket, so as to facilitate the control of nitrogen delivery; preferably, a PG (pressure transmitter) is connected to the pipeline between the hand valve and the material bucket (including the first and second material buckets) to facilitate the monitoring of pressure.
[0047] In the specific embodiment, the second outlet of the three-way valve (including the first and second three-way valves) is connected to the vent pipeline, which can balance the pressure in the first and second material buckets and maintain the stability of the pressure in the first and second material buckets; in the vent pipeline, a check valve and a hand valve are arranged in the pipeline section connected to the second outlet of the three-way valve (including the first and second three-way valves) to facilitate the control of the outflow of gas from the second outlet of the three-way valve (including the first and second three-way valves); the check valve prevents the backflow of gas in the vent pipeline to the three-way valve (including the first and second three-way valves).
[0048] In the specific embodiment, the nitrogen pipeline upstream of the first and second three-way valves is provided with a switch valve and a PCV valve to control the supply of nitrogen.
[0049] In a specific embodiment, the diaphragm pump is in communication with a gas source pipeline. Understandably, the gas source pipeline is located at a position upstream of the diaphragm pump, and valves for controlling gas, such as hand valves, on-off valves, hand valves, etc., can be arranged in sequence from upstream to downstream.
[0050] Reference Figure 1 The working process of the utility model is as follows: the inert gas pipeline supplies inert gas (regulated by a PCV valve) to stabilize the system pressure, ensuring that the system maintains a stable inert gas atmosphere and pressure during production; during the production process, for example, the first discharge on-off valve and the diaphragm pump are first opened (at this time, the second discharge on-off valve of the second material barrel is in a closed state), the material in the first material barrel is conveyed to the first feeding cavity through the first feeding gun head and then to the reaction equipment; after the material in the first material barrel is used up, the first feeding cavity has no material, and the first low liquid level tuning fork issues an alarm; at this time, the first discharge on-off valve is closed, and the second discharge on-off valve is opened manually or automatically, the material is supplied from the second material barrel, and the first material barrel is added with material for standby use; it should be noted that during the working process, other valves, such as hand valves and on-off valves, can be opened as needed, and details are not described here.
[0051] The above is only a preferred embodiment of the utility model, and is not intended to limit the protection scope of the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A solution feeding assembly, characterized in that, include: The first container is used to hold the solution; The second container is used to hold the same solution as the first container; A diaphragm pump, the discharge port of which is connected to the reaction equipment, and the inlet port of which is connected to the first or the second material tank to alternately realize feeding; The first feeding chamber is located between the first material tank and the diaphragm pump, and a first low-level tuning fork is installed thereon. The second feeding chamber is located between the second feed tank and the diaphragm pump, and a second low-level tuning fork is installed thereon. A first discharge switch valve is disposed between the first feeding chamber and the diaphragm pump; The second discharge switch valve is located between the second feeding chamber and the diaphragm pump.
2. The solution feeding assembly as described in claim 1, characterized in that, The solution in the first material tank is delivered to the first feeding chamber through the first feeding nozzle; The solution in the second feed tank is delivered to the second feed chamber through the second feed nozzle.
3. The solution feeding assembly as described in claim 2, characterized in that, A manual valve is provided between the first feeding chamber and the first feeding nozzle, and between the second feeding chamber and the second feeding nozzle.
4. The solution feeding assembly as described in claim 1, characterized in that, The top covers of both the first and second material buckets are provided with vent holes for connecting to the venting pipeline.
5. The solution feeding assembly as described in claim 4, characterized in that, The vent is connected to the venting pipeline via a back pressure valve.
6. The solution feeding assembly as described in claim 1, characterized in that, The solution feeding assembly also includes an inert gas pipeline, which is connected to the first material tank and the second material tank through a first three-way valve and a second three-way valve, respectively.
7. The solution feeding assembly as described in claim 6, characterized in that, The inlets of the first three-way valve and the second three-way valve are connected to the inert gas pipeline; The first outlet of the first three-way valve is connected to the first material bucket, and the first outlet of the second three-way valve is connected to the second material bucket; The second outlet of the first three-way valve and the second outlet of the second three-way valve are both connected to the venting pipeline.
8. The solution feeding assembly as described in claim 7, characterized in that, A check valve and a manual valve are sequentially installed downstream of the second outlet of the first three-way valve and the second outlet of the second three-way valve.
9. The solution feeding assembly as described in claim 7, characterized in that, A manual valve is provided between the first outlet of the first three-way valve and the first material bucket; A manual valve is provided between the first outlet of the second three-way valve and the second material bucket.
10. The solution feeding assembly as described in claim 1, characterized in that, The diaphragm pump is connected to the gas source pipeline.