Double-layer disc sorting machine for logistics sorting

By using a double-layer disc sorting machine design and working in conjunction with an AGV system, the problems of insufficient capacity and wasted paths in traditional sorting machines under space constraints are solved, achieving efficient and automated sorting.

CN223946243UActive Publication Date: 2026-02-27国药集团医药物流有限公司
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Patent Information

Application Number
CN202520173761.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-26
Publication Date
2026-02-27
Estimated Expiration
2035-01-26

AI Technical Summary

Technical Problem

Traditional single-layer disc sorters have insufficient sorting capacity in limited space, while double-layer disc sorters lack intelligent path allocation when sorting to different levels and have poor compatibility with AGV handling systems, resulting in resource waste and poor equipment connection.

Method used

The design incorporates a double-layer disc sorting machine with dual feeding platforms and a continuous elevator. A barcode scanning device determines the package flow direction in real time to achieve dynamic load balancing, and the machine is automatically transported by an AGV system, reducing manual intervention.

Benefits of technology

Significantly increases sorting capacity, optimizes sorting paths, improves equipment usability and automation levels, reduces resource waste, and enhances compatibility with AGV systems.

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Abstract

The double-layer disc sorting machine for logistics sorting comprises a double-layer disc sorting machine body, a belt conveying line is arranged on the left side of the top of the double-layer disc sorting machine body, and bag supply tables are arranged on the two sides of the double-layer disc sorting machine body. By means of the double-layer disc sorting design, the problems of congestion and bottleneck in the single-layer design are reduced, the sorting capacity is remarkably improved in a limited space, the number of sorting channel openings is increased, the requirement for secondary sorting is effectively lowered, by means of the arrangement that the double-supply package and the double-supply package table are distributed on the diagonal line, packages are effectively distributed in a path, and the sorting efficiency is improved. And the package supply table is provided with a code scanning device, the package flow direction can be judged in real time, the utilization rate of the sorting trolley is improved through the diagonal inlet layout, continuous sorting can be effectively achieved twice at most in one circle, loads of two layers are balanced, congestion caused by a single inlet is reduced, the sorting path is optimized, and the practicability of the equipment is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to disc sorting machine technical field, concretely is a double -deck disc sorting machine for logistics sorting. BACKGROUND

[0002] At present, in the field of logistics sorting, sorting equipment is widely used in warehousing and distribution center to efficiently handle a large number of parcels and articles, compared with other sorting methods, disc sorting machine utilizes disc structure, and through rotation, articles are sorted to different outlet positions, due to the advantages of compact structure, small floor area and short sorting path, it is suitable for sorting needs of various small articles.

[0003] At present, the traditional single-layer disc sorting machine is difficult to further improve the sorting capacity in limited space, and when the double-layer disc sorting machine is divided into different levels, the selection path of the parcel lacks intelligent distribution, and the hoist and sorting path resources are often wasted, in addition, the existing double-layer disc sorting machine does not fully consider the compatibility of AGV handling system in design, resulting in insufficient smoothness of the connection between devices, therefore, we propose a double-layer disc sorting machine for logistics sorting. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a double-layer disc sorting machine for logistics sorting, which has the advantages of double-layer double-supply parcel table sorting, solves the problem that the traditional single-layer disc sorting machine is difficult to further improve the sorting capacity in limited space, and when the double-layer disc sorting machine is divided into different levels, the selection path of the parcel lacks intelligent distribution, and the hoist and sorting path resources are often wasted, in addition, the existing double-layer disc sorting machine does not fully consider the compatibility of AGV handling system in design, resulting in insufficient smoothness of the connection between devices.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a double-layer disc sorting machine for logistics sorting, including double-layer disc sorting machine body, the left side of the top of double-layer disc sorting machine body is provided with belt conveying line, both sides of double-layer disc sorting machine body are provided with parcel table, the inner surface of double-layer disc sorting machine body is provided with continuous hoist on both sides.

[0006] As a preferred scheme, the bottom of double-layer disc sorting machine body is fixedly connected with support leg around, and the bottom of support leg is fixedly connected with antiskid pad.

[0007] As a preferred scheme, the parcel table is a right angle position.

[0008] As a preferred scheme, the continuous hoist is the same model.

[0009] Compared with the prior art, the utility model has the advantages as follows:

[0010] 1. The utility model discloses a double -deck disc sorting design is set up, has reduced the jam and bottleneck problem in single -deck design, and the sorting capacity is improved significantly in the limited space, and the sorting road junction number increases, effectively reduce the demand of secondary sorting, through setting up double -deck, and the double -deck table design is located on the diagonal distribution, makes the package access path effective shunt, and the package table is equipped with the code scanning device, can real -time judge the package flow, and the diagonal line entrance layout improves the utilization of sorting trolley, and in a circle, most can effectively realize twice continuous sorting, balance two -layer load, reduce the jam of single -entry, optimize the sorting path, improve the practicability of equipment.

[0011] 2. The utility model discloses a double continuous elevator can be set up, can be efficient in different layers between the package conveying, realizes dynamic load balance, when the flow is low, the system can selectivity start single package table and continuous elevator, further optimizes energy consumption and equipment life, through setting up the warehouse turnover box of upper and lower two layers, and every sorting slide entrance is equipped with the warehouse turnover box of upper and lower two layers and places on the shelf, can supply latent AGV automatic handling, and AGV can be according to system indication after the wave task end automatically lifts, handles to the specified position, reduces manual intervention, promotes the automation level. ACCURACY OF DRAWINGS

[0012] Figure 1 It is the utility model structure perspective.

[0013] In the drawing: 1, double -deck disc sorting machine body; 2, support leg; 3, belt conveying line; 4, package table; 5, continuous elevator. DETAILED DESCRIPTION

[0014] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0015] Secondly, "one embodiment" or "embodiment" referred to here means that specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" does not mean the same embodiment on different places in the specification, nor is it an embodiment that is independent or alternative to other embodiments.

[0016] Embodiment one:

[0017] Please refer to Figure 1The utility model provides a double -deck disc sorting machine for logistics sorting, including double -deck disc sorting machine body 1, the left side of double -deck disc sorting machine body 1 top is provided with belt conveying line 3, and the both sides of double -deck disc sorting machine body 1 are provided with the table 4 of supply package, and the both sides of the inner surface of double -deck disc sorting machine body 1 are provided with continuous elevator 5.

[0018] The utility model discloses the application of double -deck disc sorting machine body 1, through setting up double -deck disc sorting design, the jam and bottleneck problem in single -deck design has been reduced, and the sorting capacity is significantly improved in limited space, and the number of sorting road is increased, effectively reduces the demand of secondary sorting, through setting up double supply package, and the table 4 of supply package is designed to be distributed on the diagonal line, makes the package access path effective shunt, and the table 4 of supply package is equipped with the code scanning device, can judge the package flow direction in real time, and the utilization of sorting trolley is improved in diagonal line entrance layout, and the most effective realization twice continuous sorting in a circle, balances two -layer load, reduces the jam of single entrance, and optimizes the sorting path.

[0019] Example two:

[0020] On the basis of example one, the utility model discloses as shown in Figure 1 The utility model discloses a double -deck disc sorting machine body 1 bottom is all fixedly connected with support leg 2, and the bottom of support leg 2 is fixedly connected with antiskid pad.

[0021] Adopt the above technical scheme, through the support leg 2 set up, can play the effect of supporting stability, can improve the stability of equipment, through the antiskid pad set up, can play the effect of antiskid to support leg 2.

[0022] Example three:

[0023] The utility model discloses as shown in Figure 1 The table 4 of supply package is a diagonal position, and the continuous elevator 5 is the same model.

[0024] Adopt the above technical scheme, through the table 4 of supply package being a diagonal position, the double supply package table 4 of diagonal line effectively reduces the utilization of sorting trolley, through the continuous elevator 5 being the same model set up, can make it better cooperation, can efficiently convey package between different layers, realizes dynamic load balancing.

[0025] The working principle of the utility model is: when the package from the first layer or the second layer of the package supply table 4 is judged by the system to enter the sorting trolley of the corresponding layer, the sorting trolley moves along the track in a loop, according to the bar code information, the packages of different destinations are unloaded in different compartments in the direction perpendicular to the loop, the first layer and the second layer of the package supply table 4 are respectively located at the opposite diagonal positions of the two layers of discs, since the two package supply tables 4 receive the packages simultaneously during the sorting process, therefore, each package supply table 4 is equipped with a scanning device such as a code reader for identifying the bar code or other identification information of the package, according to the scanning result, the system judges whether the package entering from the first layer of the package supply table 4 needs to be conveyed upward to the second layer through the continuous elevator, similarly, the system judges whether the package entering from the second layer needs to be returned to the first layer for sorting through the continuous elevator 5, the package entering from any layer of the package supply table 4 needs to be conveyed to the sorting trolley when there is no any package on the front sorting trolley, otherwise, the package will continue to wait until the empty sorting trolley enters, the diagonal double package supply tables 4 effectively reduce the utilization rate of the sorting trolley, the two continuous elevators 5 correspond to the positions of the package supply tables 4, the package entering from the package supply table 4 of each layer is conveyed to the elevator by the sorting trolley at the connecting position after the system scans the code, the elevator conveys the package from the first layer to the second layer or from the second layer to the first layer according to the flow requirement of the goods, the load balancing design can be used according to different time periods, types of goods, flow paths and other multi-dimensional factors, in the case that the flow requirement is not high, only the package supply table 4 and the elevator at the entrance are started, each sorting slide opening corresponds to place a delivery turnover box representing one or more lines through the double-layer shelf, each group of shelves places a turnover box on the upper and lower layers, and provides enough path and space for the AGV system, ensures that the AGV can conveniently carry the package, after each wave is finished, the latent AGV system transports the double-layer shelf at the corresponding position to the target position according to the sorting task, greatly reduces the manual operation, improves the automation degree of the sorting system, this design makes the sorting machine work with the AGV system, realizes the efficient package carrying of automation, reduces the manual intervention, improves the overall sorting efficiency.

[0026] It is important to note that the construction and arrangement of the application shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review the present disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in the present application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be varied or re-sequenced without materially affecting the application. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functionality and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating

[0027] Also, to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described (i.e., those related to the

[0028] Finally, it should be noted that the above-mentioned embodiments are merely intended for describing the technical solutions of the present application, but not for limiting the protection scope of the present application. Although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application.

Claims

1. A double-deck disc sorter for logistics sorting, comprising a double-deck disc sorter body (1), characterized in that: The left side of the top of the double-layer disc sorting machine body (1) is provided with a belt conveying line (3), both sides of the double-layer disc sorting machine body (1) are provided with a bag supply table (4), and both sides of the inner surface of the double-layer disc sorting machine body (1) are provided with a continuous elevator (5).

2. The double-deck disc sorter for logistics sorting according to claim 1, characterized in that: The bottom of the double-layer disc sorting machine body (1) is fixedly connected with supporting legs (2) around, and the bottom of the supporting leg (2) is fixedly connected with an anti-skid pad.

3. The double-deck disc sorter for logistics sorting according to claim 1, characterized in that: The bag supply table (4) is a right angle position.

4. The double-deck disc sorter for logistics sorting according to claim 1, characterized in that: The continuous elevator (5) is of the same model.