Device for automatically cleaning magnetic core of powder demagnetizing machine by using sound wave principle

The automatic cleaning device based on the principle of sound waves, using a titanium alloy sound wave generator and a beam sound transmission cylinder, solves the problem of incomplete cleaning of the magnetic core of the powder demagnetizer, avoids equipment wear, and achieves efficient cleaning of the magnetic core.

CN223946400UActive Publication Date: 2026-02-27SHANXI TEDI GONGCHUANG MINING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520403273.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-27
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing technologies make it difficult to completely remove material from the surface of the magnetic core when cleaning the magnetic core of a powder demagnetizer, and the impact and vibration cause wear and tear on the equipment and reduce its lifespan.

Method used

The automatic cleaning device, designed based on the principle of sound waves, uses a titanium alloy sound wave generator and a beam sound transmission cylinder to remove materials adsorbed on the medium mesh through directional gas sound wave energy, thus avoiding equipment damage.

Benefits of technology

It achieves thorough cleaning of the magnetic core surface, avoids equipment wear, has a simple structure, is easy to use, and is suitable for cleaning the magnetic core of powder demagnetizers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for automatically cleaning a magnetic core of a powder demagnetizing machine by applying a sound wave principle. The device comprises a beam sound conduction cylinder and a titanium alloy sound wave generator, the beam sound conduction cylinder is trumpet-shaped, and the titanium alloy sound wave generator is mounted at one end, with a smaller opening diameter, of the beam sound conduction cylinder; the outer side of the other end of the sound transmission cylinder is fixedly connected with a connecting flange; the side, close to the titanium alloy sound wave generator, of the connecting flange is fixedly connected with a sealing protection cover, the sound restraining conduction barrel and the titanium alloy sound wave generator are both located in the sealing protection cover, and an air inlet connector of the titanium alloy sound wave generator extends out of the sealing protection cover and is in sealing connection with the sealing protection cover. The directional gas sound wave generator and the sound wave beam set device are utilized, materials adsorbed on the medium net are removed through sound wave energy, thorough removal can be achieved, foreign matter cannot be generated, equipment cannot be damaged, and meanwhile the device is easy and convenient to use, simple in structure and convenient to produce and manufacture.
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Description

TECHNICAL FIELD

[0001] The utility model relates to powder magnetic machine magnetic core cleaning device technical field, specifically point to a kind of device of automatically cleaning powder magnetic machine magnetic core with application of acoustic principle. BACKGROUND

[0002] Powder magnetic machine is residual material on the surface of magnetic core when working, so it needs to be cleaned in time. At present, when cleaning the magnetic core of powder magnetic machine, the following schemes are generally used: 1. air blowing scheme, blow air treatment to the internal magnetic core through the nozzle on the upper part of the magnetic core fixing tube; 2. knocking hammer scheme, the material on the surface of the magnetic core is made to fall off by continuously knocking the magnetic core fixing tube. For the air blowing scheme, it can only process the upper surface and cannot process the middle and lower parts of the magnetic core. For the knocking hammer scheme, knocking vibration leads to the generation of metal foreign matter and reduces the service life of the equipment.

[0003] Therefore, a device that can completely clean the material on the surface of the magnetic core and avoid the problems of wear and tear and reduction of equipment life caused by knocking is urgently needed. INVENTION CONTENTS

[0004] The technical problem to be solved by the utility model is to overcome the defects of the above-mentioned technology and provide a device for automatically cleaning the magnetic core of powder magnetic machine with application of acoustic principle.

[0005] To solve the above-mentioned technical problem, the utility model provides a device for automatically cleaning the magnetic core of powder magnetic machine with application of acoustic principle: including sound beam transmission cylinder, titanium alloy sound wave generator;

[0006] The sound beam transmission cylinder is trumpet-shaped, and the titanium alloy sound wave generator is installed at one end of the sound beam transmission cylinder with smaller opening diameter;

[0007] The other end of the sound beam transmission cylinder is fixedly connected with a connecting flange on the outside;

[0008] The connecting flange is fixedly connected with a sealing protective cover on the side close to the titanium alloy sound wave generator, the sound beam transmission cylinder and the titanium alloy sound wave generator are located inside the sealing protective cover, and the air inlet of the titanium alloy sound wave generator extends from the inside of the sealing protective cover to the outside and is sealingly connected with the sealing protective cover.

[0009] Further, a plurality of connecting holes are uniformly provided on the connecting flange along the circumference for connection with the on-site material conveying pipeline.

[0010] Further, the sound beam transmission cylinder, the connecting flange and the sealing protective cover are all made of metal material.

[0011] The sound beam transmission cylinder and the connecting flange are fixedly connected by welding, and the connecting flange and the sealing protective cover are fixedly connected by welding.

[0012] Further, the device for automatically cleaning the magnetic core of the powder magnetic removing machine adopts the input of 0.5-0.8mpa gas through the gas inlet interface to the titanium alloy acoustic wave generator.

[0013] Compared with the prior art, the device for automatically cleaning the magnetic core of the powder magnetic removing machine has the advantages that: the directional gas acoustic wave generator and the acoustic wave beam collecting device are used to remove the materials adsorbed on the medium net by acoustic wave energy, complete removal can be achieved, foreign matters are not generated, and the device is not damaged, the device is simple to use and simple in structure, is convenient for production and manufacturing, and is practical. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a structural schematic view of the device for automatically cleaning the magnetic core of the powder magnetic removing machine according to the present application.

[0015] As shown in the figure:

[0016] 1, beam sound conduction cylinder, 2, titanium alloy acoustic wave generator, 3, connecting flange, 4, sealing protective cover, 5, gas inlet interface, 6, connecting hole. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.

[0018] Embodiment 1, in combination with the drawings Figure 1 A device for automatically cleaning the magnetic core of the powder magnetic removing machine according to the present application, comprising a beam sound conduction cylinder 1 and a titanium alloy acoustic wave generator 2, wherein the titanium alloy acoustic wave generator 2 is used to make the high-energy titanium alloy diaphragm vibrate to emit acoustic waves of a certain frequency and sound pressure level by using compressed air.

[0019] The beam sound conduction cylinder 1 is in the shape of a horn, and the titanium alloy acoustic wave generator 2 is installed at the end of the beam sound conduction cylinder 1 with a smaller opening diameter.

[0020] The other end of the beam sound conduction cylinder 1 is fixedly connected with a connecting flange 3 outside.

[0021] The connecting flange 3 is fixedly connected with a sealing protective cover 4 near the titanium alloy acoustic wave generator 2, the beam sound conduction cylinder 1 and the titanium alloy acoustic wave generator 2 are located inside the sealing protective cover 4, and the gas inlet interface 5 of the titanium alloy acoustic wave generator 2 extends out of the sealing protective cover 4 to the outside and is sealingly connected with the sealing protective cover 4.

[0022] The connecting flange 3 is provided with a plurality of connecting holes 6 along the circumference for connecting with the on-site conveying pipeline.

[0023] The sound beam conducting cylinder 1, the connecting flange 3 and the sealing protective cover 4 are made of metal materials.

[0024] The sound beam conducting cylinder 1 and the connecting flange 3 are fixedly connected by welding, and the connecting flange 3 and the sealing protective cover 4 are fixedly connected by welding.

[0025] The device for automatically cleaning the magnetic core of the powder removing machine adopts input of 0.5-0.8mpa gas through the gas inlet interface 5 to the titanium alloy sound wave generator 2 to emit sound with appropriate frequency and appropriate energy without the need of electric energy.

[0026] In particular, the sound beam conducting cylinder 1, the connecting flange 3 and the sealing protective cover 4 can also be made of non-metal materials.

[0027] When the device is supplied with gas, the titanium alloy sound wave generator 2 emits sound, and the emitted sound is directed and concentrated by the sound beam conducting cylinder 1 so as to be able to act on the surface of the magnetic core in a directional manner. The air vibration caused by the sound wave can transmit kinetic energy to the object that hinders the propagation of the sound wave, so as to make the residual material on the surface of the magnetic core fall off, thereby achieving the purpose of cleaning.

[0028] Working principle:

[0029] The sound wave energy is concentrated on the material adsorbed on the medium net, mainly through the following three forms:

[0030] 1) Sound pressure shear: when the sound wave energy is transmitted to the medium net acting surface, the vibration of the sound beam particle will transmit kinetic energy to the object that hinders the propagation of the beam, and due to the different density and mass of the dust and the medium net, the response speed of the dust after absorbing the sound wave energy is also different, thereby generating a speed difference on the surface of the dust and the medium net. The shearing action makes the material separate from the surface of the magnetic core;

[0031] 2) Fatigue effect: due to the repeated action of sound wave oscillation, the load applied to the dust / magnetic material is cyclically changed in tension and compression, and when the number of cyclic stress cycles N reaches a certain value, the combination of the magnetic material and the medium net is gradually destroyed due to fatigue;

[0032] 3) Frequency response: the material adsorbed on the medium net is in a regular or irregular motion state, in addition to the flow caused by the action of the gas flow, its own mass is also different, and it is in a self-vibration state of different frequencies; after the sound wave generated by the sound wave generator is fed into the space, the frequency of the sound wave and the self-vibration frequency of the material particles are coupled and responded, the activity of the particle's own motion is excited, the particle's own motion is intensified, so that it can escape from the adsorption stress and become a free moving body, and finally it is taken away by gravity.

[0033] In the description of the embodiments of the utility model, it needs to be explained that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the utility model product is used, only for the convenience of describing the utility model and simplifying the description, and it is not indicated or implied that the device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0034] In addition, if the terms "horizontal", "vertical", "overhanging" and the like are not required to be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0035] In the description of the embodiments of the utility model, "a plurality of" represents at least 2.

[0036] In the description of the embodiments of the utility model, it also needs to be explained that, unless otherwise explicitly specified and limited, if the terms "set", "install", "connect", "connect" are broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0037] The utility model and its embodiments have been described above, which is not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the utility model, and the actual structure is not limited thereto. In general, if ordinary skilled in the art is inspired, without departing from the creative purpose of the utility model, without creative design, similar structure and embodiments of the technical scheme can be designed, which should belong to the protection scope of the utility model.

Claims

1. A device for automatically cleaning the magnetic core of a powder demagnetizer using the principle of sound waves, characterized in that: It comprises a beam sound conduction cylinder (1), a titanium alloy sound wave generator (2); The beam sound conduction cylinder (1) is trumpet-shaped, and the titanium alloy sound wave generator (2) is installed at the end of the beam sound conduction cylinder (1) with a smaller opening diameter; The other end of the beam sound conduction cylinder (1) is fixedly connected with a connecting flange (3) outside; The connecting flange (3) is fixedly connected with a sealing protective cover (4) near the titanium alloy sound wave generator (2), the beam sound conduction cylinder (1) and the titanium alloy sound wave generator (2) are located inside the sealing protective cover (4), and the air inlet (5) of the titanium alloy sound wave generator (2) extends out of the sealing protective cover (4) and is sealingly connected with the sealing protective cover (4).

2. The device for automatically cleaning the magnetic core of the powder magnetic machine according to the principle of sound wave of claim 1, characterized in that: A plurality of connecting holes (6) are uniformly arranged on the connecting flange (3) along the circumference, and are used for connecting with a field material conveying pipeline.

3. The device for automatically cleaning the magnetic core of the powder magnetic machine according to the principle of sound wave of claim 1, characterized in that: The beam sound conduction cylinder (1), the connecting flange (3) and the sealing protective cover (4) are all made of metal materials; The beam sound conduction cylinder (1) and the connecting flange (3) are fixedly connected by welding, and the connecting flange (3) and the sealing protective cover (4) are fixedly connected by welding.

4. The device for automatically cleaning the magnetic core of the powder magnetic machine according to the principle of sound wave of claim 1, characterized in that: The device for automatically cleaning the magnetic core of the powder demagnetizer uses 0.5-0.8mpa gas input through the air inlet (5) into the titanium alloy sound wave generator (2).