Steering column shell mold of new energy automobile
By introducing an ejection mechanism, an extrusion mechanism, and a cooling mechanism into the mold for the steering column housing of new energy vehicles, the problems of product deformation and damage during the demolding process have been solved, achieving efficient demolding and high-quality production.
Patent Information
- Application Number
- CN202520432217.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-12
AI Technical Summary
Existing molds for steering column housings in new energy vehicles are prone to deformation or damage during the unpacking process, increasing the scrap rate and making it difficult to achieve secondary unpacking.
A mold was designed that includes an ejection mechanism, an extrusion mechanism, and a cooling mechanism. The mold uses a memory spring for initial ejection, an electric push rod for secondary ejection, and a cooling mechanism to control the cooling temperature to shorten the cooling time and ensure demolding quality.
By combining the primary and secondary ejection mechanisms, product deformation and scratches are reduced, the appearance and dimensional accuracy of the finished product are improved, cooling time is shortened, production frequency is increased, and scrap rate is reduced.
Smart Images

Figure CN223946787U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of shell mould, specifically a new energy automobile steering column shell mould. BACKGROUND
[0002] New energy automobile refers to the automobile that uses non - traditional fuel as power source, usually including electric vehicle (EV), plug - in hybrid electric vehicle (PHEV) and hydrogen fuel cell automobile (FCEV) etc., and the new energy automobile steering column shell mould is an important part specially designed for the steering system of new energy automobile, and the design and manufacture of the mould involve multiple technical elements.
[0003] The shape of the existing new energy automobile steering column shell mould is relatively complex, and special attention is needed during the shell removal, and during the shell removal process, the shell is usually removed at one time, but for the mould with complex shape, the uneven pulling force during the first demoulding may cause the product to deform or be damaged during the demoulding process, and since the secondary pushing out cannot be easily performed, the product may be stuck in the mould, resulting in the need for reprocessing or complete scrapping, thereby increasing the scrap rate.
[0004] Therefore, the utility model provides a new energy automobile steering column shell mould to solve the above problems. UTILITY MODEL CONTENTS
[0005] (I) technical problems solved
[0006] The utility model provides a new energy automobile steering column shell mould, aims at solving the problems in the background art.
[0007] (II) technical scheme
[0008] In order to achieve the above object, the utility model provides the following technical scheme: a new energy automobile steering column shell mould, including the top plate, the surface of the top plate is provided with the recess for fixedly installing the mould, the both sides of the bottom of the top plate are fixedly connected with the extrusion mechanism, the bottom of the mould is connected with the pushing out mechanism, the front and back of the top plate are all threadedly connected with the cooling mechanism.
[0009] The pushing out mechanism includes the connecting plate, the outer surface of the connecting plate is connected with the bottom of the mould through the sealing ring, the middle part of the bottom of the connecting plate is fixedly connected with the threaded rod, the outer surface of the threaded rod is threadedly connected with the nut, the edge of the bottom of the connecting plate is fixedly connected with the memory spring, and the middle part of the memory spring is inserted with the vertical rod.
[0010] As a preferred technical scheme of the present application, the extrusion mechanism comprises a telescopic rod, the upper surface of the telescopic rod is fixedly connected to the bottom of the top plate, the bottom of the telescopic rod is fixedly connected with a support plate, the middle part of the support plate is fixedly connected with an electric push rod, the two ends of the upper surface of the support plate are fixedly connected with A springs, and the middle part of the A spring is inserted with an auxiliary rod.
[0011] As a preferred technical scheme of the present application, the bottom of the electric push rod is fixedly connected with a support, and the bottom of the support is fixedly connected with a bottom plate.
[0012] As a preferred technical scheme of the present application, the cooling mechanism comprises a moving plate, the surface of the moving plate is threadedly connected to the front surface of the top plate through a fixing bolt, the inner side wall of the moving plate is fixedly connected with a B spring, and the outer surface of the moving plate is fixedly connected with a C spring.
[0013] As a preferred technical scheme of the present application, the bottom of the moving plate is fixedly connected with a cooling plate, and the inside of the cooling plate is filled with condensate.
[0014] As a preferred technical scheme of the present application, the upper surface of the bottom plate is fixedly connected with a top column, and the middle part of the top column is provided with a hole slot.
[0015] (Three) beneficial effects
[0016] When the mold needs to be shelled, the memory spring in the push-out mechanism is used for one-time ejection. When the mold is initially poured, the memory spring becomes soft due to heat. When the mold cools down, the memory spring also cools down. The cooled memory spring becomes hard and restores its original shape, which ejects the mold by a certain length, achieving the effect of preliminary pushing out. Subsequently, the mold can be ejected twice through the extrusion mechanism, avoiding the effect of incomplete shelling at one time. The second ejection can effectively reduce the deformation and scratches of the product, ensure the appearance and size precision of the finished product, especially for complex-shaped parts. Through the setting of the cooling mechanism, the distance of the cooling mechanism close to the mold is adjusted to control the cooling temperature. Controlling the cooling temperature can shorten the cooling time after molding and speed up the demolding speed of the product, thereby increasing the production frequency. Uniform cooling can reduce surface defects, thereby improving the appearance quality of the finished product. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structure schematic view of a new energy automobile steering column shell mold;
[0018] Figure 2 It is a structure schematic view of an electric push rod in a new energy automobile steering column shell mold;
[0019] Figure 3It is a structure schematic view of a cooling plate in a new energy automobile steering column shell mold;
[0020] Figure 4 It is a structure schematic view of a memory spring in a new energy automobile steering column shell mold.
[0021] In the figure:
[0022] 1, top plate; 2, mold; 3, connecting plate; 4, sealing ring; 5, threaded rod; 6, nut; 7, memory spring; 8, vertical rod; 9, telescopic rod; 10, support plate; 11, electric push rod; 12, A spring; 13, auxiliary rod; 14, bracket; 15, bottom plate; 16, moving plate; 17, B spring; 18, C spring; 19, cooling plate; 20, top column; 21, fixing bolt. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] The utility model provides a new energy automobile steering column shell mold, such as Figures 1-4 As shown, the new energy automobile steering column shell mold comprises a top plate 1, the surface of the top plate 1 is provided with a recess for fixedly installing a mold 2, the both sides of the bottom of the top plate 1 are fixedly connected with extrusion mechanisms, the bottom of the mold 2 is clamped with a push-out mechanism, and the front and back of the top plate 1 are both screw-connected with cooling mechanisms.
[0025] The push-out mechanism comprises a connecting plate 3, the outer surface of the connecting plate 3 is clamped to the bottom of the mold 2 through a sealing ring 4, the middle of the bottom of the connecting plate 3 is fixedly connected with a threaded rod 5, the outer surface of the threaded rod 5 is screw-connected with a nut 6, the edge of the bottom of the connecting plate 3 is fixedly connected with a memory spring 7, and the middle of the memory spring 7 is inserted with a vertical rod 8. When the mold 2 needs to be shelled, the memory spring 7 in the push-out mechanism is used to push out once, when the mold 2 is initially poured, the memory spring 7 becomes soft due to heat, when the mold 2 cools, the memory spring 7 also cools, the cooled memory spring 7 becomes hard and restores the original shape, and the mold 2 is pushed out by a section, so that the effect of preliminary pushing out is achieved.
[0026] The extrusion mechanism comprises a telescopic rod 9, the upper surface of the telescopic rod 9 is fixedly connected to the bottom of the top plate 1, the bottom of the telescopic rod 9 is fixedly connected with a supporting plate 10, the middle part of the supporting plate 10 is fixedly connected with an electric push rod 11, the upper surface of the supporting plate 10 is fixedly connected with A springs 12 at both ends, the middle part of the A springs 12 is inserted with auxiliary rods 13, the mold 2 can be secondarily ejected through the extrusion mechanism, the effect of not completing the hulling once is avoided, the secondary ejection can effectively reduce the deformation and scratches of the product, and the appearance and dimensional accuracy of the finished product are ensured, and especially for the complex-shaped parts.
[0027] The bottom of the electric push rod 11 is fixedly connected with a support 14, the bottom of the support 14 is fixedly connected with a bottom plate 15, and the support 14 and the bottom plate 15 both have the effect of supporting, and the bottom of the bottom plate 15 is provided with an antiskid pad, so that the friction is increased and the antiskid effect is achieved.
[0028] The cooling mechanism comprises a moving plate 16, the surface of the moving plate 16 is threadedly connected to the front surface of the top plate 1 through a fixed bolt 21, the inner side wall of the moving plate 16 is fixedly connected with B springs 17, and the outer surface of the moving plate 16 is fixedly connected with C springs 18.
[0029] The bottom of the moving plate 16 is fixedly connected with a cooling plate 19, and the cooling plate 19 is filled with condensate.
[0030] The upper surface of the bottom plate 15 is fixedly connected with a top column 20, the middle part of the top column 20 is provided with a hole groove, the bottom end of the threaded rod 5 is clamped in the hole groove of the top column 20, the electric push rod 11 drives the mold 2 to continuously descend, and the threaded rod 5 is conveniently pushed by the top column 20.
[0031] Specifically, the required model is imported into the mold 2, the temperature of the just poured model is high, so that the temperature of the memory spring 7 is increased, when the temperature of the memory spring 7 is increased, the shape is soft, which drives the connecting plate 3 downward, the person fixes the nut 6 and the threaded rod 5, avoids the connecting plate 3 from being bounced upward when the model is formed, and influences the model forming, then, the cooling plate 19 is pressed, the cooling plate 19 is close to the mold 2 according to the required distance, after the adjustment is completed, the fixing bolt 21 is twisted inward, the B spring 17 and the C spring 18 are simultaneously extruded inward, the moving plate 16 is close to the top plate 1, so that the cooling plate 19 is fixed around the mold 2, the mold 2 is cooled, which is convenient for improving the cooling efficiency, then, after the mold 2 is formed, the temperature is decreased, the nut 6 is screwed out, the temperature of the memory spring 7 is also cooled, the memory spring 7 after cooling is hardened, and the original shape is restored, the mold 2 is pushed out for a period, the effect of preliminary unshelling is achieved, then, the electric push rod 11 is started, the electric push rod 11 drives the top plate 1 and the mold 2 to ascend and descend, the bottom of the mold 2 is close to the top column 20, the bottom end of the threaded rod 5 is clamped in the hole groove of the top column 20, the electric push rod 11 drives the mold 2 to continuously descend, which is convenient for pushing the threaded rod 5 by the top column 20, and the connecting plate 3 is pushed, when the pushing is carried out, the A spring 12 is used to play a buffering effect, the unshelling can be slowly carried out, so that the effect of secondary pushing is achieved, and the quality of the unshelled model is improved.
[0032] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A new energy automobile steering column shell mold, comprising a top plate (1), characterized in that: The surface of the top plate (1) is provided with a groove for fixing and installing a mold (2), both sides of the bottom of the top plate (1) are fixedly connected with extrusion mechanisms, the bottom of the mold (2) is connected with a pushing mechanism, and the front and back surfaces of the top plate (1) are threadedly connected with cooling mechanisms. The pushing mechanism comprises a connecting plate (3), the outer surface of the connecting plate (3) is connected to the bottom of the mold (2) through a sealing ring (4), the bottom of the connecting plate (3) is fixedly connected with a threaded rod (5) at the middle part, the outer surface of the threaded rod (5) is threadedly connected with a nut (6), the edge of the bottom of the connecting plate (3) is fixedly connected with a memory spring (7), and the middle part of the memory spring (7) is inserted with a vertical rod (8).
2. The new energy vehicle steering column shell mold according to claim 1, characterized in that: The extrusion mechanism comprises a telescopic rod (9), the upper surface of the telescopic rod (9) is fixedly connected to the bottom of the top plate (1), the bottom of the telescopic rod (9) is fixedly connected with a supporting plate (10), the middle part of the supporting plate (10) is fixedly connected with an electric push rod (11), both ends of the upper surface of the supporting plate (10) are fixedly connected with A springs (12), and the middle part of the A springs (12) is inserted with auxiliary rods (13).
3. The new energy vehicle steering column shell mold according to claim 2, characterized in that: The bottom of the electric push rod (11) is fixedly connected with a support (14), and the bottom of the support (14) is fixedly connected with a bottom plate (15).
4. The new energy vehicle steering column shell mold according to claim 1, characterized in that: The cooling mechanism comprises a moving plate (16), the surface of the moving plate (16) is threadedly connected to the front surface of the top plate (1) through a fixed bolt (21), the inner side wall of the moving plate (16) is fixedly connected with B springs (17), and the outer surface of the moving plate (16) is fixedly connected with C springs (18).
5. The new energy vehicle steering column shell mold according to claim 4, characterized in that: The bottom of the moving plate (16) is fixedly connected with a cooling plate (19), and the inside of the cooling plate (19) is filled with condensate.
6. The new energy vehicle steering column shell mold according to claim 3, characterized in that: The upper surface of the bottom plate (15) is fixedly connected with a top column (20), and the middle part of the top column (20) is provided with a groove.