Coding type blanking equipment based on preset model
By using a pre-designed coded punching machine, directional transportation and precise cutting of sheet metal are achieved, solving the problem that existing equipment cannot flexibly adjust the orientation of sheet metal, improving processing efficiency and accuracy, and ensuring product quality.
Patent Information
- Application Number
- CN202423315056.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing punching equipment, in pursuit of high yield, cannot be paused midway to obtain high-precision semi-finished sheets, resulting in high integration and an inability to flexibly adjust the sheet placement direction, affecting processing accuracy and efficiency.
The coded blanking equipment based on a preset model achieves directional transportation and precise cutting of sheet metal through the combination of a transport unit, a blanking unit, a turning unit, and a cooling unit. It uses visual recognition and microprocessor to control the direction and position of the sheet metal, and combines laser cutting and water spray cooling to ensure processing accuracy.
It enables precise directional cutting of boards, improves the automation and efficiency of semi-finished board processing, ensures the dimensional and shape accuracy of products, and avoids material deformation and thermal stress problems caused by high temperature.
Smart Images

Figure CN223947052U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to plate blanking technical field especially is related to a coding formula blanking equipment based on preset model. BACKGROUND
[0002] In the metal, light industry and other industries, often need to punch, blanking, cutting and other operations on the plate, collectively known as "blanking", to obtain the required size structure.
[0003] The semi-finished plate of blanking is lower in cost and stronger in subsequent plasticity than the finished plate, and has higher cost performance.
[0004] The precision requirements of the finished plate and the semi-finished plate are different, and the semi-finished plate usually needs further processing, so the size precision requirement is higher. At present, in order to pursue higher yield, the integration between each step of the blanking equipment is high, which leads to the inability to pause in time to obtain semi-finished plate with high precision. UTILITY MODEL CONTENTS
[0005] The utility model discloses a coding formula blanking equipment based on preset model can realize the directional transportation of plate through preset program, so that the directional blanking of plate is realized in the processing.
[0006] The utility model discloses a coding formula blanking equipment based on preset model can realize the directional transportation of plate through preset program, so that the directional blanking of plate is realized in the processing.
[0007] The utility model discloses a coding formula blanking equipment based on preset model can realize the directional transportation of plate through preset program, so that the directional blanking of plate is realized in the processing.
[0008] The transportation unit includes a main transportation track, a first sub-transport track and a second sub-transport track connected with the main transportation track and in opposite directions, the first sub-transport track is used for transporting the longitudinally placed plate, and the second sub-transport track is used for transporting the transversely placed plate.
[0009] The blanking unit includes a first blanking part arranged above the end of the first sub-transport track and a second blanking part arranged above the end of the second sub-transport track.
[0010] The electric carrier plate in sliding connection with the transportation unit is used for loading the transversely placed plate and the longitudinally placed plate.
[0011] The turning unit includes a stand arranged at the end of the main transportation track, a first lifting assembly and a second lifting assembly arranged on the opposite sides of the stand, a first telescopic push plate arranged at the movable end of the first lifting assembly, a second telescopic push plate arranged at the movable end of the second lifting assembly, and a visual identification part arranged on the two sides of the main transportation track.
[0012] The cooling unit comprises a first cooling part and a second cooling part, the first cooling part is arranged below the end of the first sub-transport track and corresponds to the first punching part, and the second cooling part is arranged below the end of the second sub-transport track and corresponds to the second punching part.
[0013] In some embodiments, the motorized carrier plate is provided with a plurality of hollow strips.
[0014] In some embodiments, the first punching part and the second punching part are both laser cutting machines.
[0015] In some embodiments, the first telescopic push plate comprises a first horizontal air cylinder connected with the movable end of the first lifting assembly, and a first push plate connected with the movable end of the first horizontal air cylinder.
[0016] The second telescopic push plate comprises a second horizontal air cylinder connected with the movable end of the second lifting assembly, and a second push plate connected with the movable end of the second horizontal air cylinder.
[0017] In some embodiments, the visual recognition part is a camera.
[0018] In some embodiments, the first cooling part and the second cooling part both comprise a water spraying head and a water tank.
[0019] In some embodiments, the end of the first sub-transport track and the end of the second sub-transport track are both provided with a downhill slope.
[0020] In some embodiments, a carrier is arranged at the end of the first sub-transport track and the end of the second sub-transport track.
[0021] In some embodiments, the carrier is further provided with a gravity sensor.
[0022] In some embodiments, a microprocessor is further provided, and the microprocessor is electrically connected with the punching unit, the motorized carrier plate, the steering unit, the cooling unit and the carrier, respectively.
[0023] Compared with the prior art, the utility model has the advantages of:
[0024] (1) The utility model can realize directional transportation of the plate in different placing directions through a preset program, so that the plate can be accurately cut in a directional manner, the operation process is effectively shortened, and the automation degree and operation efficiency of the semi-finished plate processing process are significantly improved.
[0025] (2) This utility model has a cooling unit in the punching part of the sheet metal. Cooling helps to maintain the physical properties of the material, avoid material deformation or annealing caused by high temperature, and ensure the dimensional and shape accuracy of the punched product. By cooling, the internal thermal stress of the material can be reduced, avoiding cracks or internal damage caused by thermal stress. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of the coded punching equipment based on a preset model according to this utility model.
[0027] The diagram is labeled as follows:
[0028] 1 is a transportation unit, 101 is the main transportation track, 102 is the first sub-transport track, and 103 is the second sub-transport track;
[0029] 2 is the blanking unit, 201 is the first blanking section, and 202 is the second blanking section;
[0030] 3 is an electric cargo platform;
[0031] 4 is the steering unit, 401 is the column, 402 is the first lifting assembly, 403 is the second lifting assembly, 404 is the first telescopic push plate, 405 is the second telescopic push plate, and 406 is the vision recognition unit.
[0032] 5 is a cooling unit, 501 is the first cooling section, and 502 is the second cooling section;
[0033] 6 represents the transport vehicle. Detailed Implementation
[0034] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.
[0035] Example 1:
[0036] like Figure 1 As shown, a coding punching device based on a preset model includes: a transport unit 1, a punching unit 2, an electric loading plate 3, a steering unit 4, a cooling unit 5, a transport vehicle 6, and a microprocessor.
[0037] The transportation unit 1 comprises a main transportation track 101, a first sub-transportation track 102 and a second sub-transportation track 103 connected with the main transportation track 101 and in opposite directions, the first sub-transportation track 102 is used for transporting the boards placed longitudinally so that the punching is performed along the longitudinal direction of the boards, and the second sub-transportation track 103 is used for transporting the boards placed transversely so that the punching is performed along the transverse direction of the boards. The first sub-transportation track 102 and the second sub-transportation track 103 are both provided with a downward slope at the end, which facilitates the sliding of the punched boards into the carrier 6, and the carrier 6 is further provided with a gravity sensor, when the weight in the carrier 6 reaches a certain set value, the new empty carrier 6 is timely replaced to continue loading the punched boards.
[0038] The punching unit 2 comprises a first punching part 201 arranged above the end of the first sub-transportation track 102 and a second punching part 202 arranged above the end of the second sub-transportation track 103. As an example, the first punching part 201 and the second punching part 202 can both be laser cutting machines, such as fiber laser cutting machines.
[0039] The electric carrier plate 3 is slidably arranged on the transportation unit 1 and is used for loading the boards placed longitudinally and the boards placed transversely. The electric carrier plate 3 can be composed of an electric motor and a carrier plate, the electric motor gives the carrier plate the power for sliding, and the electric carrier plate 3 is provided with a plurality of hollow strips, which facilitates the direct action of the cooling unit 5 on the punching position.
[0040] The turning unit 4 comprises a stand 401 arranged at the end of the main transportation track 101, a first lifting assembly 402 and a second lifting assembly 403 arranged on the opposite sides of the stand 401, a first telescopic push plate 404 arranged at the movable end of the first lifting assembly 402, a second telescopic push plate 405 arranged at the movable end of the second lifting assembly 403, and a visual recognition part 406 arranged on both sides of the main transportation track 101. The first lifting assembly 402 and the second lifting assembly 403 can be a conventional electric cylinder, and the lifting of the first telescopic push plate 404 and the second telescopic push plate 405 is realized through the movable part. The first telescopic push plate 404 comprises a first horizontal cylinder connected with the movable end of the first lifting assembly 402 and a first push plate connected with the movable end of the first horizontal cylinder, and the second telescopic push plate 405 comprises a second horizontal cylinder connected with the movable end of the second lifting assembly 403 and a second push plate connected with the movable end of the second horizontal cylinder. The first horizontal cylinder and the second horizontal cylinder can also be electric cylinders. The visual recognition part 406 can be a camera.
[0041] The cooling unit 5 comprises a first cooling part 501 and a second cooling part 501, the first cooling part 501 is arranged below the end of the first sub-transportation track 102 and corresponds to the position of the first punching part 201, and the second cooling part 502 is arranged below the end of the second sub-transportation track 103 and corresponds to the position of the second punching part 202. The first cooling part 501 and the second cooling part 501 both comprise a water spraying head and a water tank.
[0042] The microprocessor is electrically connected with the punching unit 2, the electric carrier plate 3, the steering unit 4, the cooling unit 5 and the carrier vehicle 6, so that it can be programmed to run through a preset model. For example, the microprocessor can be an ARM processor or an x86 architecture processor, and the running model is set by pre-programming.
[0043] In the specific operation, first, the plate is placed horizontally or vertically on the electric carrier plate 3, and the electric carrier plate 3 is transported to the bifurcation point of the first sub-transport track 102 and the second sub-transport track 103 through the main transport track 101. The visual recognition part 406 monitors the placement direction of the plate on the carrier plate 3 and transmits it to the microprocessor. According to the received signal, the microprocessor starts the first lifting assembly 402 and the first telescopic push plate 404 or the second lifting assembly 403 and the second telescopic push plate 405 according to the program of the preset model, so that the vertically placed plate enters the first sub-transport track 102 and the horizontally placed plate enters the second sub-transport track 103. When transported to the first punching part 201 and the second punching part 202 respectively, the laser cutting machine and the water sprayer are started at the same time, so that the plate can be physically cooled when the plate is heated during punching. After punching, the plate slides into the carrier vehicle 6, and according to the weight set in the preset model of the microprocessor, the new carrier vehicle 6 is replaced in time at the end of the first sub-transport track 102 and the second sub-transport track 103.
[0044] The above description of the embodiments is for the purpose of enabling those skilled in the art to understand and use the utility model. Those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described herein to other embodiments without creative labor. Therefore, the utility model is not limited to the above embodiments, and those skilled in the art can make improvements and modifications within the scope of the utility model without departing from the scope of the utility model.
Claims
1. A preset model-based coding die cutting apparatus, characterized by, The utility model relates to a plate conveying device, which comprises the following parts: a conveying unit (1) comprising a main conveying track (101), a first sub-conveying track (102) and a second sub-conveying track (103) connected with the main conveying track (101) and used for conveying plates in different directions, the first sub-conveying track (102) being used for conveying longitudinally placed plates and the second sub-conveying track (103) being used for conveying transversely placed plates; a punching unit (2) comprising a first punching part (201) arranged above the end of the first sub-conveying track (102) and a second punching part (202) arranged above the end of the second sub-conveying track (103); an electric loading plate (3) slidably connected with the conveying unit (1) and used for loading transversely placed plates and longitudinally placed plates; a turning unit (4) comprising a stand (401) arranged at the end of the main conveying track (101), a first lifting assembly (402) and a second lifting assembly (403) arranged on opposite sides of the stand (401), a first telescopic push plate (404) arranged at the movable end of the first lifting assembly (402), a second telescopic push plate (405) arranged at the movable end of the second lifting assembly (403), and a visual recognition part (406) arranged on both sides of the main conveying track (101); a cooling unit (5) comprising a first cooling part (501) and a second cooling part (502), the first cooling part (501) being arranged below the end of the first sub-conveying track (102) and corresponding to the first punching part (201), and the second cooling part (502) being arranged below the end of the second sub-conveying track (103) and corresponding to the second punching part (202).
2. The preset model-based coding die cutting apparatus according to claim 1, wherein The electric loading plate (3) is provided with a plurality of hollow strips.
3. The preset model-based coding die cutting apparatus according to claim 1, wherein The first punching part (201) and the second punching part (202) are both laser cutting machines.
4. The preset model-based coding die cutting apparatus according to claim 1, wherein The first telescopic push plate (404) comprises a first horizontal air cylinder connected with the movable end of the first lifting assembly (402) and a first push plate connected with the movable end of the first horizontal air cylinder. The second telescopic push plate (405) comprises a second horizontal air cylinder connected with the movable end of the second lifting assembly (403) and a second push plate connected with the movable end of the second horizontal air cylinder.
5. The preset model-based coding die cutting apparatus according to claim 1, wherein The visual recognition part (406) is a camera.
6. The preset model-based coding die cutting apparatus according to claim 1, wherein The first cooling part (501) and the second cooling part (502) both comprise a water spraying head and a water tank.
7. The preset model-based coding die cutting apparatus according to claim 1, wherein The end of the first sub-conveying track (102) and the end of the second sub-conveying track (103) are both provided with a downhill slope.
8. The preset model-based coding die cutting apparatus according to claim 1, wherein The utility model further comprises a carrier vehicle (6) arranged at the end of the first sub-conveying track (102) and the end of the second sub-conveying track (103).
9. The preset model-based coding die cutting apparatus according to claim 8, wherein The carrier vehicle (6) is further provided with a gravity sensor.
10. The preset model-based coding die cutting apparatus according to claim 8, wherein The utility model further comprises a microprocessor electrically connected with the punching unit (2), the electric loading plate (3), the turning unit (4), the cooling unit (5), and the carrier vehicle (6).