Industrial relay spring mounting device

By designing a mechanized installation device with spring compression, ejection, and installation position positioning mechanisms, the problem of low efficiency in manual installation of industrial relay springs was solved, achieving efficient and precise spring installation and reducing production costs.

CN223947265UActive Publication Date: 2026-02-27JIANGMEN XINHUI DISTRICTMAZHENGJI PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202520178175.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-31
Publication Date
2026-02-27
Estimated Expiration
2035-01-31

AI Technical Summary

Technical Problem

In the existing technology, the installation of industrial relay springs mainly relies on manual operation, which leads to low efficiency and the easy occurrence of omissions, affecting product quality.

Method used

A mechanized installation device was designed, comprising a spring compression mechanism, an ejection mechanism, and an installation position positioning mechanism. The spring is gripped by a compression jaw and ejected to a designated position by an ejector pin. Precise installation is achieved by combining a lifting and forward/backward movement mechanism.

Benefits of technology

This technology enables mechanized installation of springs, improving installation efficiency and accuracy while reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an industrial relay spring installation device which comprises a spring compression mechanism, an ejection mechanism and an installation position positioning mechanism. The spring compression mechanism comprises a compression clamping jaw and a compression driving assembly for controlling the compression clamping jaw to open or close; the ejection mechanism comprises an ejector pin and an ejection driving source for controlling the ejector pin to penetrate through the compression clamping jaw to do reciprocating motion; and the mounting position positioning mechanism comprises a lifting mechanism and a front-back moving mechanism which respectively drive the spring compression mechanism and the ejection mechanism to lift and move front and back. According to the spring installation device, the spring compression mechanism is used for clamping and compressing the spring, then the height and the front and back installation positions of the spring are rapidly adjusted through the installation position positioning mechanism, and finally the spring is ejected to a designated position on an industrial relay support through the ejection mechanism. Therefore, the mechanical installation of the spring is realized, and the production cost of enterprises is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to industrial relay production equipment technical field, concretely relates to a kind of industrial relay spring mounting device. BACKGROUND

[0002] Industrial relay is a kind of electric control device, is when the change of input reaches specified requirement, in electrical output circuit makes the controlled quantity occur predetermined step change one kind of electric appliance.Usually applied in the control circuit of automation, it is actually used to control the big current operation of small current " automatic switch ".Therefore, it plays the role of automatic regulation, safety protection, conversion circuit in circuit.

[0003] The switch structure of industrial relay needs to install spring. When installing, one end of spring needs to be clamped with contact piece, and the other end needs to be clamped with support, and the structure after installation is shown in the accompanying Figure 5 Because the volume of spring is small, at present, the installation of spring basically adopts manual installation. That is, when installing, spring is compressed manually and then inserted into the small hole of support, and the two ends are clamped with contact piece and support respectively. Manual installation is low in efficiency, and it is easy to miss installation, resulting in unqualified product quality. Therefore, how to install the spring of industrial relay by mechanization becomes a technical problem urgently to be solved in the field. CONTENT OF UTILITY MODEL

[0004] The utility model aims at solving the deficiency of prior art, and provides an industrial relay spring mounting device capable of mechanically installing spring.

[0005] The utility model adopts the technical scheme that a kind of industrial relay spring mounting device, comprising:

[0006] Spring compression mechanism, the spring compression mechanism includes compression jaw and control compression jaw to open or tighten compression drive assembly;

[0007] Ejection mechanism, the ejection mechanism includes ejector pin and control ejector pin reciprocating motion of ejection drive source that is penetrated through compression jaw;And,

[0008] Mounting position positioning mechanism, the mounting position positioning mechanism includes respectively drive spring compression mechanism, ejection mechanism lifting and front and back moving lifting mechanism and front and back moving mechanism.

[0009] Preferably, the compression jaw includes upper compression jaw and lower compression jaw, and the compression drive assembly includes two jaw connection sliders connected with the upper compression jaw and the lower compression jaw respectively and compression drive source for controlling the jaw connection slider to drive the upper compression jaw and the lower compression jaw to move towards or away from each other.

[0010] Preferably, the upper pressing jaw and the lower pressing jaw are respectively provided with an upper arc-shaped groove and a lower arc-shaped groove on the facing side, and the upper arc-shaped groove and the lower arc-shaped groove form a positioning channel for the needle to pass through.

[0011] Preferably, the upper pressing jaw and the lower pressing jaw are respectively provided with an upper arc-shaped groove and a lower arc-shaped groove on the facing side, and the upper arc-shaped groove and the lower arc-shaped groove form a positioning channel for the needle to pass through.

[0012] Preferably, the top of the lower pressing jaw is provided with a limiting flange for clamping the upper pressing jaw on both sides.

[0013] Preferably, the compression driving source is detachably provided with a sliding groove at the end connected to the jaw connecting slider, the jaw connecting slider is in sliding connection with the sliding groove, and the compression driving source controls the jaw connecting sliders to move towards or away from each other.

[0014] Preferably, the lifting mechanism comprises a lifting connecting piece connected with the spring compression mechanism and the ejection mechanism, and a lifting driving source for driving the lifting connecting piece to lift.

[0015] Preferably, the lifting connecting piece is an L-shaped plate, the lifting connecting piece comprises a first connecting plate connected with the compression driving assembly and a second connecting plate connected with the ejection driving source, and the first connecting plate is connected perpendicularly with the second connecting plate; the second connecting plate is provided with a lifting slider on the side close to the lifting driving source, and the lifting driving source drives the lifting slider to lift.

[0016] Preferably, the front-back moving mechanism comprises a front-back connecting piece connected with the lifting driving source and a front-back driving source for driving the front-back connecting piece to move back and forth.

[0017] Preferably, the front-back connecting piece comprises a front-back slider connected with the front-back driving source screw rod and a mounting rack provided on the top of the front-back slider, and the lifting driving source is mounted on the mounting rack.

[0018] Preferably, the front-back driving source comprises a mounting seat, a screw rod provided in the mounting seat, and a front-back positioning motor for driving the screw rod to rotate, and the front-back slider is movably connected with the screw rod.

[0019] Preferably, the top of the mounting seat is provided with guide rails on both sides, the bottom of the front-back slider is provided with clamping grooves matched with the guide rails, the front-back positioning motor drives the screw rod to rotate, and drives the front-back slider to move back and forth along the guide rail direction.

[0020] Compared with the prior art, the utility model has the following advantages:

[0021] The spring mounting device of the utility model, first utilize spring compression mechanism to pick up spring, then through compression drive assembly control compression jaw to compress spring, then through installation position positioning mechanism to realize the height and front and back installation position adjustment of spring respectively, finally through ejector mechanism to eject spring to the designated position in industrial relay support, thereby realize the mechanization installation of spring, greatly reduce the production cost of enterprise. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is the structural schematic diagram of the utility model.

[0023] Figure 2 It is the installation schematic diagram of spring compression mechanism and ejector mechanism and lifting connecting piece.

[0024] Figure 3 It is Figure 2 Partial explosion diagram.

[0025] Figure 4 It is the internal structure schematic diagram of front and back moving mechanism.

[0026] Figure 5 It is the structural schematic diagram of spring installation in industrial relay support.

[0027] The figure mark shows:

[0028] 1-spring compression mechanism, 11-compression jaw, 111-upper compression jaw, 1111-upper arc-shaped recess, 112-lower compression jaw, 1121-lower arc-shaped recess, 1122-limit flange, 113-clamping mouth, 114-compression cavity, 115-positioning channel, 12-compression drive assembly, 121-jaw connecting sliding block, 122-compression drive source, 1221-slotted guide, 2-ejector mechanism, 21-ejector pin, 22-ejector drive source, 3-lifting mechanism, 31-lifting connecting piece, 311-first connecting plate, 312-second connecting plate, 313-lifting sliding block, 32-lifting drive source, 4-front and back moving mechanism, 41-front and back connecting piece, 411-front and back sliding block, 4111-clamping groove, 412-mounting frame, 42-front and back drive source, 421-mounting seat, 4211-guide rail, 422-screw rod, 423-front and back positioning motor, 5-contact piece, 6-spring, 7-industrial relay support. DETAILED DESCRIPTION

[0029] To deepen the understanding of the utility model, the utility model will be further described in the following with the embodiment and the drawings. The utility model can be implemented by the following ways:

[0030] Refer to Figures 1-4The utility model provides an industrial relay spring mounting device, which comprises a spring compression mechanism 1, an ejection mechanism 2 and a mounting position positioning mechanism. The ejection mechanism 2 comprises an ejector pin 21 and an ejection driving source 22 for controlling the reciprocating movement of the ejector pin 21 through the compression clamping jaw. The spring mounting device of the embodiment first compresses the spring 6 by using the spring compression mechanism 1, then quickly adjusts the height and front and rear mounting position of the spring 6 by using the mounting position positioning mechanism, and finally ejects the spring 6 into the designated position of the industrial relay support 7 by using the ejection mechanism 2, thereby realizing the mechanized mounting of the spring 6.

[0031] Specifically, the spring compression mechanism 1 comprises a compression clamping jaw 11 and a compression driving assembly 12 for controlling the opening or closing of the compression clamping jaw 11; the compression clamping jaw 11 comprises an upper compression clamping jaw 111 and a lower compression clamping jaw 112; the compression driving assembly 12 comprises two clamping jaw connecting sliding blocks 121 connected with the upper compression clamping jaw 111 and the lower compression clamping jaw 112 respectively and a compression driving source 122 for controlling the clamping jaw connecting sliding blocks 121 to drive the upper compression clamping jaw 111 and the lower compression clamping jaw 112 to move towards or away from each other; and the compression driving source 122 is a compression cylinder. The upper compression clamping jaw 111 and the lower compression clamping jaw 112 protrude outward at the same end thereof and are provided with a clamping mouth 113 for clamping the spring 6; and the clamping mouth 113 is internally provided with a compression cavity 114 for compressing the spring 6. The compression cavity 114 is in a shape and size suitable for the spring 6. When the compression driving source 122 drives the upper compression clamping jaw 111 and the lower compression clamping jaw 112 to move towards each other, the spring 6 can be clamped and compressed; and when the compression driving source 122 drives the upper compression clamping jaw 111 and the lower compression clamping jaw 112 to move away from each other, the upper compression clamping jaw 111 and the lower compression clamping jaw 112 can be reset, thereby preparing for clamping the spring 6 next time.

[0032] In order to enable the clamping jaw connecting sliding blocks 121 to drive the upper compression clamping jaw 111 and the lower compression clamping jaw 112 to move towards or away from each other, the compression driving source 122 is detachably provided with a sliding groove 1221 at the end thereof facing the clamping jaw connecting sliding blocks 121; the clamping jaw connecting sliding blocks 121 are in sliding connection with the sliding groove 1221; and the compression driving source 122 controls the clamping jaw connecting sliding blocks 121 to move towards or away from each other in the sliding groove 1221, thereby driving the upper compression clamping jaw 111 and the lower compression clamping jaw 112 to move towards or away from each other.

[0033] In order to enable the spring 6 in the compressed state to be sent into the industrial relay support 7, the upper compression clamping jaw 111 and the lower compression clamping jaw 112 are respectively provided with an upper arc-shaped recess 1111 and a lower arc-shaped recess 1121 on the facing side thereof; the upper arc-shaped recess 1111 and the lower arc-shaped recess 1121 enclose a positioning channel 115 through which the ejector pin 21 passes; and the positioning channel 115 is in communication with the compression cavity 114, so that the ejector pin 21 of the ejector pin 21 mechanism can pass through the positioning channel 115.

[0034] In order to prevent the upper pressing jaw 111 and the lower pressing jaw 112 from being deviated during the compression of the spring 6, the top of the lower pressing jaw 112 is provided with a limiting flange 1122 for clamping the upper pressing jaw 111. The limiting flange 1122 is designed to ensure that the bottom of the upper pressing jaw 111 is clamped in the top of the lower pressing jaw 112, and the upper arc-shaped groove 1111 is aligned with the lower arc-shaped groove 1121 to ensure that the ejector pin 21 can enter and pass through the positioning channel 115.

[0035] In order to adjust the height and the front and rear installation position of the spring 6, the installation position positioning mechanism includes a lifting mechanism 3 and a front and rear moving mechanism 4 for driving the spring compression mechanism 1 and the ejecting mechanism 2 to lift and move forward and backward, respectively.

[0036] The lifting mechanism 3 includes a lifting connecting piece 31 connected with the spring compression mechanism 1 and the ejecting mechanism 2, and a lifting driving source 32 for driving the lifting connecting piece 31 to lift. The lifting connecting piece 31 is an "L"-shaped plate, which includes a first connecting plate 311 connected with the compression driving assembly 12 and a second connecting plate 312 connected with the ejecting driving source 22, and the first connecting plate 311 is connected with the second connecting plate 312 perpendicularly. The second connecting plate 312 is provided with a lifting sliding block 313 on the side close to the lifting driving source 32, and the lifting sliding block 313 is in sliding connection with the lifting driving source 32. The lifting driving source 32 drives the lifting sliding block 313 to lift, thereby driving the lifting connecting piece 31 to drive the spring compression mechanism 1 and the ejecting mechanism 2 to lift synchronously, and further driving the spring 6 to lift.

[0037] In order to facilitate the insertion of the spring 6 into the bracket of the industrial relay, the front and rear moving mechanism 4 includes a front and rear connecting piece 41 connected with the lifting driving source 32, and a front and rear driving source 42 for driving the front and rear connecting piece 41 to move forward and backward reciprocally. The front and rear connecting piece 41 includes a front and rear sliding block 411 connected with the screw rod of the front and rear driving source 42, and a mounting frame 412 provided on the top of the front and rear sliding block 411, and the lifting driving source 32 is mounted on the mounting frame 412. This design enables the front and rear driving source 42 to drive the entire lifting mechanism 3 to move forward and backward reciprocally when driving the front and rear sliding block 411.

[0038] In order to accurately insert the spring 6 into the small hole of the bracket, the front and rear driving sources 42 include a mounting seat 421, a lead screw 422 arranged inside the mounting seat 421, a front and rear positioning motor 423 driving the lead screw 422 to rotate, and the front and rear sliding blocks 411 are movably connected with the lead screw 422. The top of the mounting seat 421 is provided with guide rails 4211 on both sides, the bottom of the front and rear sliding blocks 411 is provided with clamping grooves 4111 matched with the guide rails 4211, the front and rear positioning motor 423 drives the lead screw 422 to rotate, and drives the front and rear sliding blocks 411 to reciprocate along the guide rails 4211, so as to drive the lifting mechanism 3 to reciprocate forward and backward. Since the lead screw 422 converts rotary motion into linear motion, the stroke accuracy is high, and the accuracy of mechanical installation of the spring 6 is greatly improved.

[0039] Working principle: the spring 6 is first arranged one by one by the vibration disc and transmitted to the front of the compression jaw 11 of the spring compression mechanism 1 through the spring conveying mechanism, the compression driving assembly 12 controls the opposite movement of the upper compression jaw 111 and the lower compression jaw 112, clamps and compresses the spring 6, and then the spring conveying mechanism is reset; then the spring 6 is sent to the industrial relay bracket 7 after being adjusted by the lifting mechanism 3 and the front and rear moving mechanism 4 for multiple times, then the ejector pin 21 of the ejector mechanism 2 passes through the positioning channel 115, and the spring 6 in the compression cavity 114 is ejected into the small hole of the bracket 7, at this time the spring 6 is reset under the action of elastic potential, so that one end is clamped with the bracket 7 and the other end is clamped with the contact piece 5. After the spring 6 is installed, the spring compression mechanism 1, the ejector mechanism 2, the lifting mechanism 3 and the front and rear moving mechanism 4 are reset, and the above operation is repeated to realize the mechanical installation of the spring 6.

[0040] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. An industrial relay spring mounting device, characterized by, The utility model relates to a spring compression mechanism (1) including compression clamp jaw (11) and control compression clamp jaw to open or tighten compression drive assembly (12), the ejection mechanism (2) including ejector pin (21) and control ejector pin (21) reciprocating motion of the ejection drive source (22) through compression clamp jaw (11), and, the installation position positioning mechanism including respectively drive spring compression mechanism (1), the lifting and front -back moving of ejection mechanism (2) lifting mechanism (3) and front -back moving mechanism (4). The compression clamp jaw (11) includes upper compression clamp jaw (111) and lower compression clamp jaw (112), and the compression drive assembly (12) includes two clamp jaw connecting sliders (121) connected with the upper compression clamp jaw (111) and the lower compression clamp jaw (112) respectively and a compression drive source (122) for controlling the clamp jaw connecting sliders (121) to drive the upper compression clamp jaw (111) and the lower compression clamp jaw (112) to move towards each other or away from each other. The upper compression clamp jaw (111) and the lower compression clamp jaw (112) are respectively provided with an upper arc-shaped groove (1111) and a lower arc-shaped groove (1121) on the facing sides, and the upper arc-shaped groove (1111) and the lower arc-shaped groove (1121) enclose a positioning channel (115) for the ejector pin (21) to pass through. The upper compression clamp jaw (111) and the lower compression clamp jaw (112) have a clamp mouth (113) for clamping the spring (6) protruding outward at the same end thereof, and the clamp mouth (113) is internally provided with a compression cavity (114) for compressing the spring (6), and the positioning channel (115) is in communication with the compression cavity (114).

2. An industrial relay spring mounting device according to claim 1, wherein The lower compression clamp jaw (112) is provided with a limiting flange (1122) for clamping the upper compression clamp jaw (111) on both sides of the top thereof.

3. An industrial relay spring mounting device according to claim 2, wherein The compression drive source (122) is detachably provided with a sliding groove (1221) at the end facing the clamp jaw connecting slider (121), the clamp jaw connecting slider (121) is in sliding connection with the sliding groove (1221), and the compression drive source (122) controls the two clamp jaw connecting sliders (121) to move towards each other or away from each other.

4. An industrial relay spring mounting device according to claim 3, wherein The lifting mechanism (3) includes a lifting connecting piece (31) connected with the spring compression mechanism (1) and the ejection mechanism (2) and a lifting drive source (32) for driving the lifting connecting piece (31) to lift.

5. An industrial relay spring mounting device according to claim 4, wherein The lifting connecting piece (31) is an "L"-shaped plate, the lifting connecting piece (31) includes a first connecting plate (311) connected with the compression drive assembly (12) and a second connecting plate (312) connected with the ejection drive source (22), the first connecting plate (311) is in perpendicular connection with the second connecting plate (312), the second connecting plate (312) is provided with a lifting sliding block (313) on the side close to the lifting drive source (32), and the lifting drive source (32) drives the lifting sliding block (313) to lift.

6. An industrial relay spring mounting device according to claim 5, wherein ​ 7. An industrial relay spring mounting device according to any one of claims 1-6, characterized in that ​ 8. An industrial relay spring mounting device according to claim 7, wherein ​ 9. An industrial relay spring mounting device as defined in claim 7 wherein, The front-back moving mechanism (4) comprises a front-back connecting piece (41) connected with the lifting driving source (32) and a front-back driving source (42) driving the front-back connecting piece (41) to move back and forth.

10. An industrial relay spring mounting device according to claim 9, wherein The front-back connecting piece (41) comprises a front-back sliding block (411) connected with a screw rod (422) of the front-back driving source (42) and a mounting frame (412) arranged on the top of the front-back sliding block (411), and the lifting driving source (32) is mounted on the mounting frame (412); the front-back driving source (42) comprises a mounting base (421), the screw rod (422) arranged in the mounting base (421) and a front-back positioning motor (423) driving the screw rod (422) to rotate, and the front-back sliding block (411) is movably connected with the screw rod (422).