Gradient cooling multi-layer composite drain pipe extrusion shaping die

By designing a gradient cooling and circulation structure, the problem of uneven cooling in multi-layer composite drainage pipes is solved, achieving uniform cooling and environmentally friendly water-saving effects. At the same time, it facilitates demolding and improves the molding quality of multi-layer composite drainage pipes.

CN223948464UActive Publication Date: 2026-02-27XINJIANG JUFAN PIPELINE TECH CO LTD
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Patent Information

Application Number
CN202520902237.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-02-27
Estimated Expiration
2035-05-09

AI Technical Summary

Technical Problem

The existing multi-layer composite drainage pipe extrusion molding die cools too quickly, resulting in a large temperature difference between the inner and outer layers of the pipe, generating significant internal stress and causing the pipe to deform or crack.

Method used

The system employs a gradient cooling structure and a circulation structure, achieving uniform cooling through an annular cooling chamber within the mold. It also utilizes a circulating pump and water tank to recycle the cooling water. Combined with a demolding structure, it facilitates the demolding of the multi-layer composite drainage pipe after molding.

Benefits of technology

It achieves uniform cooling of multi-layer composite drainage pipes, reduces internal stress, saves water resources, improves environmental performance, and facilitates demolding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gradient cooling multi-layer composite drain pipe extrusion shaping die, which comprises a die body, an inner die and an outer thread die, the outer thread die is rotatably connected in the die body, the inner die is arranged in the outer thread die, a second temperature sensor is arranged on the outer side of the outer thread die, and a second temperature sensor is arranged on the outer side of the second temperature sensor. A gradient cooling structure is arranged on the outer side of the second temperature sensor and connected with a circulation structure, a demolding structure is connected to the left side of the inner mold and fixedly installed at the top end of the base, and a controller is arranged on the front side of the demolding structure. According to the multi-layer composite drain pipe extrusion shaping mold with the gradient cooling function, through the gradient cooling structure, a formed multi-layer composite drain pipe can be conveniently and evenly cooled, cooling water in the annular cooling cavity can be conveniently replaced through the circulation structure, and therefore water resources are saved, wastewater discharge is reduced, and the environmental protection performance is improved; and the multi-layer composite drainage pipe can be demolded conveniently through the demolding structure.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of multilayer composite drainage pipe, and specifically relates to a gradient cooling multilayer composite drainage pipe extrusion setting mould. BACKGROUND

[0002] With the wide application of plastic pipes in the fields of building drainage and municipal drainage, the performance requirements for the pipes are higher and higher. The traditional single-layer plastic pipes are difficult to meet the complex use environment and high performance requirements due to the single function. Therefore, the multilayer composite pipes emerge as the times require, which realize higher strength, better corrosion resistance and lighter weight through the compounding of multilayer materials.

[0003] The existing multilayer composite drainage pipe extrusion setting mould cools the multilayer composite drainage pipe too fast, which can cause the temperature difference between the inner layer and the outer layer of the pipe to be too large, generate a large internal stress, and thus cause the pipe to deform or crack. Therefore, the gradient cooling multilayer composite drainage pipe extrusion setting mould is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model discloses a gradient cooling multilayer composite drainage pipe extrusion setting mould to solve the problems that the existing multilayer composite drainage pipe extrusion setting mould cools the multilayer composite drainage pipe too fast, which can cause the temperature difference between the inner layer and the outer layer of the pipe to be too large, generate a large internal stress, and thus cause the pipe to deform or crack.

[0005] To achieve the above object, the utility model provides the following technical scheme: a gradient cooling multilayer composite drainage pipe extrusion setting mould, including the mould body, inner mould and outer thread mould, the mould body is rotationally connected with outer thread mould, the outer thread mould is provided with inner mould, the outer thread mould outside is provided with second temperature sensor, the second temperature sensor outside is provided with gradient cooling structure, the gradient cooling structure is connected with circulation structure, the inner mould left side is connected with stripping structure, the stripping structure is fixedly installed at the top of base, the stripping structure front side is provided with controller.

[0006] The gradient cooling structure includes an annular cooling cavity, a heater and a first temperature sensor, the annular cooling cavity is connected with the heater and the first temperature sensor outside, and the annular cooling cavity is equidistantly arranged in the mould body.

[0007] Preferably, the circulation structure includes a connecting pipe, a circulating pump and a water tank, one end of the connecting pipe is fixedly connected with the circulating pump, and the circulating pump is fixedly connected with the water tank away from one end of the connecting pipe.

[0008] Preferably, the water tank is arranged at the rear end outside the mould body.

[0009] Preferably, the connecting pipe is fixedly connected with the annular cooling cavity at one end away from the circulating pump.

[0010] Preferably, the demolding structure comprises an automatic telescopic rod, a motor, a connecting plate, a first connecting rod and a second connecting rod, the motor is fixedly connected at the output end of the automatic telescopic rod, the connecting plate is fixedly connected at the output end of the motor, the first connecting rod and the second connecting rod are fixedly connected at one end of the connecting plate away from the motor, and the second connecting rod is located in the first connecting rod.

[0011] Preferably, the first connecting rod is fixedly connected with an external thread mold at one end away from the connecting plate.

[0012] Preferably, the second connecting rod is fixedly connected with an internal mold at one end away from the connecting plate.

[0013] Compared with the prior art, the gradient cooling multilayer composite drainage pipe extrusion sizing die has the advantages that: the gradient cooling structure is used to uniformly cool the formed multilayer composite drainage pipe, the circulating structure is used to replace the cooling water in the annular cooling cavity, thereby saving water resources, reducing wastewater discharge, improving environmental protection performance, and the demolding structure is used to demold the multilayer composite drainage pipe.

[0014] 1. The gradient cooling structure is provided, a plurality of annular cooling cavities are equidistantly arranged in the mold body, the cooling water in the cooling cavities is heated by the heater, and the closer to the cooling water in the multilayer composite drainage pipe, the higher the heating temperature, thereby ensuring uniform cooling of the multilayer composite drainage pipe and reducing internal stress;

[0015] 2. The circulating structure is provided, the annular cooling cavity and the circulating pump are fixedly connected at two ends of the connecting pipe respectively, the circulating pump is connected with the water tank, so that the water in the water tank and the water in the annular cooling cavity can be recycled, water resources are saved, wastewater discharge is reduced, and environmental protection performance is improved;

[0016] 3. The demolding structure is provided, the motor drives the external thread mold to rotate and the internal mold to rotate, so that the formed multilayer composite drainage pipe is separated from the external thread mold and the internal mold, the automatic telescopic rod pushes out the two molds, thereby facilitating the workers to take out the multilayer composite drainage pipe formed in the two molds. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a front view of the sectional structure of the utility model;

[0018] Figure 2 It is a front view of the structure of the utility model;

[0019] Figure 3 It is a top view of the structure of the utility model;

[0020] Figure 4The utility model discloses a top view cut structure schematic view;

[0021] Figure 5 The utility model discloses a side view cut structure schematic view.

[0022] In the drawing: 1, die body; 2, inner die; 3, outer thread die; 4, gradient cooling structure; 401, annular cooling cavity; 402, heater; 403, first temperature sensor; 5, circulating structure; 501, connecting pipe; 502, circulating pump; 503, water tank; 6, demolding structure; 601, automatic telescopic rod; 602, motor; 603, connecting plate; 604, first connecting rod; 605, second connecting rod; 7, base; 8, controller; 9, second temperature sensor. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0024] Please refer to Figures 1-5 The utility model provides the following technical scheme:

[0025] Embodiment one: a gradient cooling multilayer composite drainage pipe extrusion setting mold, including die body 1, inner die 2 and outer thread die 3, the die body 1 is rotationally connected with outer thread die 3, and outer thread die 3 is provided with inner die 2, and the outside of outer thread die 3 is provided with second temperature sensor 9, and the outside of second temperature sensor 9 is provided with gradient cooling structure 4, and gradient cooling structure 4 is connected with circulating structure 5, and inner die 2 left side is connected with demolding structure 6, and demolding structure 6 is fixedly installed at the top of base 7, and the front side of demolding structure 6 is provided with controller 8;

[0026] Use extrusion equipment to extrude material into the cavity between inner die 2 and outer thread die 3, after heating and forming to the material, cool it, as shown in Figure 1 、 Figure 4 and Figure 5 Gradient cooling structure 4 includes annular cooling cavity 401, heater 402 and first temperature sensor 403, the outside of annular cooling cavity 401 is connected with heater 402 and first temperature sensor 403, annular cooling cavity 401 is equidistantly opened in die body 1, and the outside of outer thread die 3 is provided with second temperature sensor 9.

[0027] A controller 8 is fixedly installed on the top of the base 7. The controller 8 controls the heaters 402 at three different positions from the inside to the outside according to the data detected by the second temperature sensor 9. The heaters 402 are heated to the cooling water in the annular cooling chambers 401 connected to them respectively. The temperature of the first temperature sensor 403 is set to ensure that the heaters 402 are heated to the set temperature. The controller 8 can automatically turn them off. The cooling water in the annular cooling chambers 401 that are closer to the multi-layer composite drain pipe is heated to a higher temperature, thereby reducing the temperature difference between the inside and outside of the pipe, reducing internal stress, and making it cool evenly.

[0028] Example 2: Figures 1-4 As shown, the circulation structure 5 includes a connecting pipe 501, a circulation pump 502, and a water tank 503. The two ends of the connecting pipe 501 are respectively fixedly connected to the circulation pump 502 and the annular cooling chamber 401. The end of the circulation pump 502 away from the connecting pipe 501 is fixedly connected to the water tank 503. If the cooling water in the annular cooling chamber 401 is not replaced for a long time, it will affect its cooling effect. By opening the circulation pump 502, the annular cooling chamber 401 can be replaced, thereby saving water resources, reducing wastewater discharge, improving environmental protection performance, and further improving the cooling effect.

[0029] Example 3: Figures 1-4 As shown, the demolding structure 6 includes an automatic telescopic rod 601, a motor 602, a connecting plate 603, a first connecting rod 604, and a second connecting rod 605. When demolding the multi-layer composite drainage pipe, the operation controller 8 starts the automatic telescopic rod 601. The output end of the automatic telescopic rod 601 is fixedly connected to the motor 602. The automatic telescopic rod 601 drives the motor 602 to move to the right. The output end of the motor 602 is fixedly connected to the connecting plate 603. The end of the connecting plate 603 away from the motor 602 is fixedly connected to the first connecting rod 604 and the second connecting rod 605, so that the moving motor 602, the first connecting rod 604, and the second connecting rod 605 move to the right.

[0030] The first connecting rod 604 is fixedly connected to an external threaded mold 3 at the end away from the connecting plate 603, and the second connecting rod 605 is fixedly connected to an inner mold 2 at the end away from the connecting plate 603. This allows the first connecting rod 604 and the second connecting rod 605 to push the inner mold 2 and the external threaded mold 3 out of the mold body 1. At the same time, the motor 602 is started, and the motor 602 drives the first connecting rod 604 and the second connecting rod 605 to rotate, so that the first connecting rod 604 and the second connecting rod 605 drive the inner mold 2 and the external threaded mold 3 to rotate respectively. This allows the inner mold 2 and the external threaded mold 3 to be separated from the multi-layer composite drainage pipe, which can be directly removed by the staff from the right side. The external threaded mold 3 can make the outer side of the multi-layer composite drainage pipe threaded, which can enhance the pressure resistance of the multi-layer composite drainage pipe.

[0031] The above completes the series of operations of the gradient-cooled multi-layer composite drainage pipe extrusion setting mold, and the contents not described in detail in the description belong to the prior art known to those skilled in the art.

[0032] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.

[0033] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A gradient-cooled multi-layer composite sewer pipe extrusion sizing die, comprising a die body (1), an inner die (2) and an outer threaded die (3), characterized in that: the outer threaded die (3) is rotatably connected in the die body (1), the inner die (2) is arranged in the outer threaded die (3), the second temperature sensor (9) is arranged on the outer side of the outer threaded die (3), the gradient cooling structure (4) is arranged on the outer side of the second temperature sensor (9), the gradient cooling structure (4) is connected with the circulation structure (5), the demolding structure (6) is connected on the left side of the inner die (2), the demolding structure (6) is fixedly installed at the top end of the base (7), and the controller (8) is arranged on the front side of the demolding structure (6). The gradient cooling structure (4) comprises an annular cooling cavity (401), a heater (402) and a first temperature sensor (403), the heater (402) and the first temperature sensor (403) are connected on the outer side of the annular cooling cavity (401), and the annular cooling cavity (401) is equidistantly arranged in the die body (1).

2. A gradient-cooled multi-layer composite drain pipe extrusion profiling die according to claim 1, characterized in that: The circulation structure (5) comprises a connecting pipe (501), a circulating pump (502) and a water tank (503), one end of the connecting pipe (501) is fixedly connected with the circulating pump (502), and the circulating pump (502) is fixedly connected with the water tank (503) away from one end of the connecting pipe (501).

3. A gradient-cooled, multilayer composite drain pipe extrusion profiling die according to claim 2, characterized in that: The water tank (503) is arranged on the outer side of the die body (1).

4. A gradient-cooled multi-layer composite drain pipe extrusion profiling die according to claim 2, characterized in that: One end of the connecting pipe (501) away from the circulating pump (502) is fixedly connected with the annular cooling cavity (401).

5. A gradient-cooled, multilayer composite drain pipe extrusion profiling die according to claim 1, characterized in that: The demolding structure (6) comprises an automatic telescopic rod (601), a motor (602), a connecting plate (603), a first connecting rod (604) and a second connecting rod (605), the output end of the automatic telescopic rod (601) is fixedly connected with the motor (602), the output end of the motor (602) is fixedly connected with the connecting plate (603), one end of the connecting plate (603) away from the motor (602) is fixedly connected with the first connecting rod (604) and the second connecting rod (605), and the second connecting rod (605) is located in the first connecting rod (604).

6. A gradient-cooled, multilayer composite drain pipe extrusion profiling die according to claim 5, characterized in that: One end of the first connecting rod (604) away from the connecting plate (603) is fixedly connected with the outer threaded die (3).

7. A gradient-cooled, multi-layer composite drain pipe extrusion profiling die according to claim 5, characterized in that: One end of the second connecting rod (605) away from the connecting plate (603) is fixedly connected with the inner die (2).