Compression roller for secondary forming of all-steel radial tire
By designing adjustable-spacing and residue-cleaning pressure rollers for the secondary forming of all-steel radial tires, the problem of existing equipment being unable to adapt to different steel thicknesses has been solved, improving processing flexibility and cleanliness.
Patent Information
- Application Number
- CN202520622385.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-03
AI Technical Summary
The existing equipment cannot flexibly adapt to the processing needs of steel of different thicknesses, which limits the wide applicability of the product.
A pressure roller for secondary forming of all-steel radial tires was designed. Through the cooperation of positive and negative threaded screws, rotating blocks, threaded rods and drive mechanisms, the spacing between the pressure roller bodies can be quickly adjusted. The cleaning roller driven by a motor and an electric telescopic rod can clean the residue on the surface of the pressure roller.
It enables flexible adjustment of the spacing between the pressure rollers and efficient cleaning of residues, improving the versatility of the device and the effectiveness of the product.
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Figure CN223948612U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to giant full -steel forming machine technical field, more specifically, especially relate to a full -steel radial tire secondary forming is with pressure roller. BACKGROUND
[0002] The roller press is designed according to the material bed grinding principle, and its main features are high pressure, full speed, full material and material bed crushing. The roller press is composed of two opposite synchronous rotating extrusion rollers, one is a fixed roller and the other is a movable roller. The material is fed from above the two rollers and continuously enters the roller gap by the extrusion roller. After being subjected to high pressure, it becomes a dense cake and is discharged from the machine. The discharged cake contains a certain proportion of fine particles, and a large number of cracks are generated in the non-product particles, which improves the grindability of the material. In the further crushing process, the grinding energy consumption can be greatly reduced. Chinese patent No. CN202221569662.7 discloses a giant full -steel engineering radial tire secondary forming machine pressure roller, including fixed frame, the both sides outer wall of fixed frame is fixedly installed with side body support, the utility model discloses a steel after heating is placed between two wear -resisting layers and is extruded, an electric hydraulic push rod that can stretch out and draw back is arranged between the outer wall of its two sides, a polishing wheel is installed at the output end of the electric hydraulic push rod, when the equipment extrudes the heated steel, residues will adhere to the outer surface wall of the two wear -resisting layers, when the residues need to be removed, the sliding block is kept between the outer surface wall of the two wear -resisting layers by sliding, then the outer surface wall of the two wear -resisting layers is contacted by the electric hydraulic push rod, the polishing wheel keeps static state, the rotating equipment is started, after the polishing groove and the rapidly rotating wear -resisting layer contact, the residues on the outer surface wall of the wear -resisting layer are rubbed off by the polishing groove and the wear -resisting layer.
[0003] Based on the above, the present inventors found that the above-mentioned patent can rub off the residues on the outer surface wall of the wear -resisting layer by starting the rotating equipment, after the polishing groove and the rapidly rotating wear -resisting layer contact, the polishing groove and the wear -resisting layer outer surface wall residues contact, the residues on the outer surface wall of the wear -resisting layer are rubbed off, which avoids the influence of the residues on the outer surface wall of the wear -resisting layer on the subsequent material processing. However, since the distance between the first wear -resisting layer and the second wear -resisting layer of the device is set as a fixed value, it cannot flexibly adapt to the processing needs of steel materials of different thicknesses, thereby limiting the wide practicality of the product.
[0004] Therefore, in view of the above, the existing structure and defects are improved, and a full -steel radial tire secondary forming pressure roller is provided to achieve a more practical value. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides a full -steel radial tire secondary forming pressure roller, which is achieved by the following specific technical means:
[0006] A kind of full steel radial tire secondary forming is used to press roller, including base, a pair of mounting seat is installed in the both sides of the base, one side of the mounting seat is equipped with through slot one, one side of the through slot one is equipped with through slot two, the other side of the through slot one is equipped with sliding groove one, positive and negative screw thread screw rod is rotatably connected in the sliding groove one, a pair of sliding blocks are threadedly connected at the both ends of the positive and negative screw thread screw rod, rotating rod is rotatably connected between a pair of the sliding blocks, the periphery of the rotating rod is installed with press roller body, the periphery of one end of one rotating rod is installed with driven synchronous pulley, one side of one mounting seat is installed with mounting block, one side of the mounting block is equipped with recess, one side of the recess is rotatably connected with screw rod one, one end of the screw rod one is rotatably connected with driving mechanism, one side of the driving mechanism is rotatably connected with driving synchronous pulley, the driving synchronous pulley is connected with driven synchronous pulley by synchronous belt, one side of a pair of sliding groove one is equipped with sliding groove two, the screw rod two is rotatably connected in one sliding groove two, the periphery of the screw rod two is threadedly connected with mounting bracket, the opposite side of the mounting bracket is equipped with sliding groove three, movable block is movably connected in the sliding groove three, cleaning roller is rotatably connected between a pair of the movable blocks.
[0007] Further, the top end of the positive and negative screw thread screw rod is installed with rotating block one penetrating the upper end surface of mounting seat.
[0008] Further, one end of the screw rod one is installed with rotating block two penetrating one side of mounting block.
[0009] Further, the top end of the screw rod two is connected with the output end of motor one penetrating the upper end surface of mounting seat.
[0010] Further, limit rod is installed in another sliding groove two, and the limit rod is movably connected with mounting bracket.
[0011] Further, one side of one movable block is installed with motor two, and one end of the cleaning roller is connected with the output end of motor two penetrating one side of movable block.
[0012] Further, a pair of electric telescopic rods are installed on one side of the mounting bracket, and the output ends of a pair of the electric telescopic rods are connected with one side of movable block penetrating a pair of sliding groove three respectively.
[0013] Further, support seat is installed on one side of one mounting seat, and control box is installed on the upper end surface of the support seat.
[0014] Compared with prior art, the utility model has the advantages of:
[0015] When it is necessary to adjust the distance between the pair of compression roller bodies, a pair of rotating blocks two are simultaneously rotated, the rotating blocks two drive the lead screws with opposite threads to rotate, the lead screws with opposite threads drive the pair of sliding blocks to move to the middle or the two sides through the rotation, the sliding blocks drive the compression roller bodies to move to the middle or the two sides, then the rotating block one is rotated, the rotating block one drives the threaded rod one to rotate, the threaded rod one drives the driving mechanism to move forward or backward through the rotation, the synchronous belt connected between the driving synchronous pulley and the driven synchronous pulley is in a tension state, so that the effect of quickly adjusting the distance between the pair of compression roller bodies can be achieved, and the wide practicability of the device is improved.
[0016] When it is necessary to clean the residues on the surfaces of the compression roller bodies, the motor one is started, the motor one drives the threaded rod two to rotate, the threaded rod two drives the mounting frame to move downward through the rotation, the mounting frame drives the cleaning roller to move downward to one side of one of the compression roller bodies, then the electric telescopic rod is started, the electric telescopic rod pushes the cleaning roller to contact one side of the compression roller body through the movable block, then the motor two is started, the motor two drives the cleaning roller to rotate, the cleaning roller rotates in the direction opposite to that of the compression roller body, so that the residues on the surface of the compression roller body can be quickly cleaned, then the cleaning roller is controlled to contact the surface of the other compression roller body according to the above steps, and the residues on the surface of the other compression roller body are cleaned through the reverse rotation of the cleaning roller driven by the motor two, and the use effect of the product is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a perspective view of the utility model.
[0018] Figure 2 is a sectional view of the utility model.
[0019] Figure 3 is a perspective view of the utility model Figure 2 is an enlarged view of A in the utility model.
[0020] In the drawing, the correspondence between the component names and the drawing numbers is as follows:
[0021] 1, base; 2, mounting seat; 201, through slot one; 202, through slot two; 203, sliding groove one; 204, sliding groove two; 3, positive and negative screw rod; 301, sliding block; 302, rotating block one; 4, rotating rod; 401, compression roller body; 402, driven synchronous pulley; 5, mounting block; 501, groove; 502, threaded rod one; 503, driving mechanism; 504, driving synchronous pulley; 505, rotating block two; 6, threaded rod two; 7, mounting frame; 701, sliding groove three; 702, movable block; 703, electric telescopic rod; 8, cleaning roller; 9, motor one; 10, limiting rod; 11, motor two; 12, support seat; 13, control box. DETAILED DESCRIPTION
[0022] The embodiments of the present application will be further described below in conjunction with the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.
[0023] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more; The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; It can be mechanically connected, or it can be electrically connected; It can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0025] Embodiment:
[0026] As shown in the accompanying Figure 1 to the accompanying Figure 3 As shown:
[0027] This utility model provides a pressure roller for secondary forming of an all-steel radial tire, including a base 1. A pair of mounting seats 2 are installed on both sides of the base 1. One side of the mounting seat 2 has a through groove 201, and another side of the through groove 201 has a through groove 202. The other side of the through groove 201 has a sliding groove 203. A positive and negative threaded screw 3 is rotatably connected within the sliding groove 203. A pair of sliders 301 are threaded to both ends of the positive and negative threaded screw 3. A rotating rod 4 is rotatably connected between the pair of sliders 301. A pressure roller body 401 is installed around the rotating rod 4. A driven synchronous pulley 402 is installed around one end of one of the rotating rods 4. A mounting block 5 is installed on one side of one of the mounting seats 2. A groove 501 is provided on one side of the groove 501. A threaded rod 502 is rotatably connected to one side of the groove 501. A drive mechanism 503 is rotatably connected to one end of the threaded rod 502. A drive synchronous pulley 504 is rotatably connected to one side of the drive mechanism 503. The drive synchronous pulley 504 is connected to the driven synchronous pulley 402 via a synchronous belt. A groove 204 is provided on one side of each of the two grooves 203. A threaded rod 6 is rotatably connected in one of the grooves 204. A mounting bracket 7 is threadedly connected to the outer periphery of the threaded rod 6. A groove 3 701 is provided on the opposite side of the mounting bracket 7. A movable block 702 is movably connected in the groove 3 701. A cleaning roller 8 is rotatably connected between the two movable blocks 702.
[0028] Among them, the top of the positive and negative threaded screw 3 passes through the upper end face of the mounting base 2 and is equipped with a rotating block 302.
[0029] Among them, one end of the threaded rod 502 passes through one side of the mounting block 5 and is fitted with a rotating block 505.
[0030] One of the mounting bases 2 has a motor 9 mounted on its upper surface, and the top end of the threaded rod 6 passes through the upper surface of the mounting base 2 and is connected to the output end of the motor 9.
[0031] One of them, a limit rod 10 is installed in another slide 204. The limit rod 10 is movably connected to the mounting frame 7 and can limit the movement of the mounting frame 7.
[0032] One of the movable blocks 702 has a motor 2 11 installed on one side, and one end of the cleaning roller 8 passes through one side of the movable block 702 and is connected to the output end of the motor 2 11.
[0033] Among them, a pair of electric telescopic rods 703 are installed on one side of the mounting frame 7. The output ends of the pair of electric telescopic rods 703 pass through a pair of sliding grooves 701 and are connected to one side of the movable block 702.
[0034] One of the mounting bases 2 has a support base 12 installed on one side, and a control box 13 is installed on the upper surface of the support base 12.
[0035] The working principle of the embodiment is as follows:
[0036] When the distance between the pair of compression roller bodies 401 needs to be adjusted, the pair of rotating blocks two 505 are simultaneously rotated, the rotating blocks two 505 drive the right and left screw rods 3 to rotate, the right and left screw rods 3 drive the pair of sliding blocks 301 to move towards the middle or the two sides through rotation, the sliding blocks 301 drive the compression roller bodies 401 to move towards the middle or the two sides, then the rotating block one 302 is rotated, the rotating block one 302 drives the threaded rod one 502 to rotate, the threaded rod one 502 drives the driving mechanism 503 to move forward or backward through rotation, so that the synchronous belt connected between the driving synchronous pulley 504 and the driven synchronous pulley 402 is in a tension state, then the driving mechanism 503 is started, the driving mechanism 503 drives the driving synchronous pulley 504 to rotate, the driving synchronous pulley 504 drives the driven synchronous pulley 402 to rotate through the synchronous belt, the driven synchronous pulley 402 drives the compression roller bodies 401 to rotate, the compression roller bodies 401 process the steel materials through rotation, when the residual substances on the surfaces of the compression roller bodies 401 need to be cleaned, the motor one 9 is started, the motor one 9 drives the threaded rod two 6 to rotate, the threaded rod two 6 drives the mounting frame 7 to move downward through rotation, the mounting frame 7 drives the cleaning roller 8 to move downward to one side of one of the compression roller bodies 401, then the electric telescopic rod 703 is started, the electric telescopic rod 703 pushes the cleaning roller 8 to contact one side of the compression roller body 401 through the movable block 702, then the motor two 11 is started, the motor two 11 drives the cleaning roller 8 to rotate, the cleaning roller 8 rotates in the opposite direction of the compression roller body 401, so that the residual substances on the surface of the compression roller body 401 can be quickly cleaned, then the cleaning roller 8 is controlled to contact the surface of the other compression roller body 401 according to the above steps, and the cleaning roller 8 is driven to rotate in the opposite direction of the compression roller body 401 through the motor two 11, so that the residual substances on the surface of the compression roller body 401 are cleaned.
[0037] The embodiments of the present application are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments were chosen and described in order to best explain the principles of the present application and its practical application, and to enable others skilled in the art to understand the present application for various embodiments with various modifications as are suited to the particular use contemplated.
Claims
1. A compression roller for the secondary shaping of all-steel radial tires, comprising a base (1), characterized in that: The both sides of the base (1) are provided with a pair of mounting seats (2), one side of the mounting seat (2) is provided with a through slot one (201), one side of the through slot one (201) is provided with a through slot two (202), the other side of the through slot one (201) is provided with a sliding slot one (203), the sliding slot one (203) is rotatably connected with a positive and negative screw rod (3), the both ends of the positive and negative screw rod (3) are threadedly connected with a pair of sliding blocks (301), a pair of the sliding blocks (301) are rotatably connected with a rotating rod (4), the outer periphery of the rotating rod (4) is provided with a compression roller body (401), one end of one of the rotating rod (4) is provided with a driven synchronous pulley (402), one side of one of the mounting seats (2) is provided with a mounting block (5), one side of the mounting block (5) is provided with a groove (501), one side of the groove (501) is rotatably connected with a threaded rod one (502), one end of the threaded rod one (502) is rotatably connected with a driving mechanism (503), one side of the driving mechanism (503) is rotatably connected with a driving synchronous pulley (504), the driving synchronous pulley (504) is connected with the driven synchronous pulley (402) through a synchronous belt, one side of a pair of the sliding slot one (203) is provided with a sliding slot two (204), one of the sliding slot two (204) is rotatably connected with a threaded rod two (6), the outer periphery of the threaded rod two (6) is threadedly connected with a mounting bracket (7), the opposite sides of the mounting bracket (7) are provided with a sliding slot three (701), the sliding slot three (701) is movably connected with a movable block (702), a pair of the movable block (702) are rotatably connected with a cleaning roller (8).
2. The press roll for the secondary molding of all-steel radial tire according to claim 1, characterized in that: The top end of the positive and negative screw rod (3) penetrates the upper end face of the mounting seat (2) and is provided with a rotating block one (302).
3. The press roll for the secondary molding of all-steel radial tire according to claim 1, wherein: One end of the threaded rod one (502) penetrates one side of the mounting block (5) and is provided with a rotating block two (505).
4. The press roll for the secondary molding of all-steel radial tire according to claim 1, wherein: The upper end face of one of the mounting seats (2) is provided with a motor one (9), the top end of the threaded rod two (6) penetrates the upper end face of the mounting seat (2) and is connected with the output end of the motor one (9).
5. The press roll for the secondary molding of all-steel radial tire according to claim 1, wherein: The other sliding slot two (204) is provided with a limiting rod (10), the limiting rod (10) is movably connected with the mounting bracket (7).
6. The press roll for the secondary molding of all-steel radial tire according to claim 1, wherein: One side of one of the movable blocks (702) is provided with a motor two (11), one end of the cleaning roller (8) penetrates one side of the movable block (702) and is connected with the output end of the motor two (11).
7. The press roll for the secondary molding of all-steel radial tire according to claim 1, wherein: One side of the mounting bracket (7) is provided with a pair of electric telescopic rods (703), the output ends of a pair of the electric telescopic rods (703) penetrate a pair of the sliding slot three (701) and one side of the movable block (702) and are connected.
8. The press roll for the secondary molding of all-steel radial tire according to claim 1, wherein: One side of one of the mounting seats (2) is provided with a supporting seat (12), the upper end face of the supporting seat (12) is provided with a control box (13).
Citation Information
Patent Citations
Compression roller for giant all-steel engineering radial tire two-stage forming machine
CN217834813U