Tray special for automation of silver electrolysis technological process
By designing a dedicated tray for the automated silver electrolysis process, and using a protective mechanism and tenon-and-mortise structure made of PPR material, the problems of uneven anode plate stacking and wasted binding steel strips were solved. This enabled stable positioning and precise gripping of anode plates and silver ingots, improving the smoothness of the automated process.
Patent Information
- Application Number
- CN202520743950.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-18
AI Technical Summary
In the silver electrolysis process, the burrs on the surface of the anode plates cause uneven stacking, making them prone to tilting or tipping over, which affects the automated process. In addition, the use of binding steel strips is cumbersome and wasteful, increasing labor intensity.
Design a special tray for automating the silver electrolysis process. It adopts a protective mechanism made of PPR material. The main board and side plates are connected by a tenon and mortise structure to form a triangular or cross mechanism to provide lateral tension. Combined with a steel and PPR material base, it ensures stability and protection and can be adapted to the positioning of anode plates and silver ingots of different sizes.
It improves the stability and precise positioning of the anode plate and silver ingot, avoids tilting and tipping, simplifies the operation process, reduces manual intervention and material waste, and enhances the smoothness of the automated process.
Smart Images

Figure CN223949661U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to precious metal metallurgy technical field, especially a kind of silver electrolysis process automation special tray. BACKGROUND
[0002] Currently, in the field of silver purification processing, electrolytic refining is one of the most widely used methods, whether silver raw materials come from associated ore of gold, copper, lead and zinc, independent silver mine or silver product regeneration, electrolytic refining is still the best way to realize batch purification cost, environment and quality control under the existing technical method.The process is to use silver alloy plate as anode, stainless steel sheet as cathode, nitric acid and silver nitrate solution as electrolyte, direct current is passed in electrolytic cell for electrolysis, and after electrolysis, the anode plate obtains silver powder with purity of 99.99% (ω (Ag)) or above, and finally cast into products with quality meeting national standard 1# silver ingot.With the comprehensive promotion of equipment "intelligent modification and digital conversion" under the current era tide, silver electrolysis process is also continuously innovated in process automation technology, and mechanical arm, AGV and other devices gradually replace anode plate and silver powder handling and other heavy physical labor work.
[0003] When carrying out anode plate melting and casting process automatic grabbing and stacking, the anode plate is difficult to stack neatly due to the presence of many burrs on the surface of the anode plate, and the overall stacking may tilt and overturn after stacking to a certain number, which requires manual intervention to restack; after the anode plate is stacked in the melting and casting process, the AGV may tilt and overturn during transportation, which affects the accurate positioning of the mechanical arm to the anode plate.
[0004] However, for the above problems, the traditional method mainly uses steel band binding machine for binding and fixing during manual handling and storage of anode plate and silver ingot, and according to the actual production situation, since the anode plate needs to be unpacked for electrolysis after being transported from the melting and casting workshop to the electrolysis workshop, the process is complicated and greatly affects the smoothness of the automatic process, and the silver ingot also needs to be unpacked for weighing and counting when the physical delivery is completed, which not only increases the labor intensity of on-site workers, but also greatly wastes the binding steel band. SUMMARY
[0005] The main purpose of the utility model is to provide a silver electrolysis process automation special tray.
[0006] The purpose of the utility model can be achieved by adopting the following technical solutions:
[0007] The utility model provides a silver electrolysis process automation special tray, including bracket, the top of the bracket is equipped with the protection mechanism, the protection mechanism includes the mainboard that is installed evenly in the top of the bracket, the lateral plate is connected outside the mainboard, the included angle between the lateral plate and the mainboard is 90 DEG, and the mainboard and the lateral plate are connected through the connecting mechanism, and the mainboard and the lateral plate all adopt PPR material, and the protection mechanism is connected with the bracket through the mortise and tenon structure.
[0008] Preferably, the bracket includes a base, a first support, a second support, and a fixing bolt.
[0009] Preferably, the base is fixedly connected with the first support, and the base is in a hollow structure.
[0010] Preferably, the second support is connected with the first support through the fixing bolt.
[0011] Preferably, the first support is made of steel, and the second support is made of PPR material.
[0012] Preferably, the connecting mechanism includes a connecting groove and a connecting block, and the connecting groove and the connecting block are in a mortise and tenon structure.
[0013] Preferably, the connecting block is formed on the lateral plate, and the connecting groove is formed on the mainboard.
[0014] Preferably, the mainboard and the lateral plate form a rectangular structure after being connected, and an anode plate is placed in the rectangular frame formed after the mainboard and the lateral plate are connected.
[0015] The beneficial technical effects are that:
[0016] The protection mechanism is made of PPR material, and the mainboard and the lateral plate in the protection mechanism are connected in a mortise and tenon structure. The mortise and tenon structure can provide sufficient lateral tension, so that a "triangle" or "cross" mechanism is formed between the two lateral plates, ensuring that sufficient lateral tension is provided when the stack is tilted to prevent the whole from overturning. The mortise and tenon structure at the bottom of the protection mechanism is convenient for disassembly, combination, and replacement. The positioning size can be adjusted according to the actual size of the anode plate and silver ingot, and the mortise and tenon structure is suitable for the automatic process of grabbing, stacking, transporting, and storing the anode plate and silver ingot.
[0017] The first support and the second support are made of steel and PPR material, respectively, so that the first support can provide sufficient bearing capacity, and the second support can facilitate the connection with the protection mechanism and avoid pollution of the surface of the anode plate and silver ingot caused by rust during long-term use.
[0018] By fixing the anode plate or silver ingot to the outside of the main board and side plates using a four-corner positioning method, the precise positioning and grasping of the robotic arm can be effectively improved, avoiding problems such as movement, tilting, or overturning of the anode plate or silver ingot during stacking and transportation that affect the smoothness of the automated process. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of a preferred embodiment of a special tray for automating a silver electrolysis process according to the present invention;
[0020] Figure 2 This is a top view of a preferred embodiment of a special tray for automating a silver electrolysis process according to the present invention;
[0021] Figure 3 This is a front view of a preferred embodiment of a special tray for automating a silver electrolysis process according to the present invention.
[0022] The annotations in the attached figures are explained as follows:
[0023] 1. Bracket; 101. Base; 102. First support base; 103. Second support base; 104. Fixing bolt; 2. Protective mechanism; 201. Main board; 202. Side plate; 3. Connecting mechanism; 301. Connecting groove; 302. Connecting block; 4. Anode plate. Detailed Implementation
[0024] To enable those skilled in the art to understand the technical solution of this utility model more clearly, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of this utility model is not limited thereto.
[0025] like Figures 1-3 As shown in the figure, this embodiment provides a special tray for the automation of silver electrolysis process, including a bracket 1. A protective mechanism 2 is installed on the top of the bracket 1. The protective mechanism 2 includes a main board 201 evenly installed on the top of the bracket 1. The main board 201 is used to support the side plate 202. The side plate 202 is connected to the outside of the main board 201. The rectangular frame formed by the side plate 202 after it is installed on the outside of the main board 201 can prevent the anode plate 4. The included angle between the side plate 202 and the main board 201 is 90°. The main board 201 and the side plate 202 are connected by a connecting mechanism 3. The main board 201 and the side plate 202 are both made of PPR material. The protective mechanism 2 is connected to the bracket 1 by a tenon structure, which facilitates the installation and removal of the protective mechanism 2 on the bracket 1.
[0026] like Figures 1-3 As shown, the bracket 1 includes a base 101, a first support base 102, a second support base 103, and a fixing bolt 104. The base 101 has multiple sets, which can support the first support base 102.
[0027] As Figures 1-3 shown, a plurality of groups of bases 101 are fixedly connected with the first supporting base 102, and the base 101 is in a hollow structure, which facilitates the existence of a gap between the first supporting base 102 and the ground through the base 101, facilitates the supporting and conveying of the bracket 1 by the AGV, and the hollow structure of the base 101 can effectively reduce the weight of the bracket 1.
[0028] As Figures 1-3 shown, the second supporting base 103 is connected with the first supporting base 102 through the fixing bolt 104, which facilitates the fixing of the second supporting base 103 on the first supporting base 102 through the fixing bolt 104.
[0029] As Figures 1-3 shown, the first supporting base 102 is made of steel material, and the second supporting base 103 is made of PPR material, which can improve the strength of the bracket 1 through the first supporting base 102 and increase the supporting and conveying weight, and the second supporting base 103 made of PPR material can avoid the pollution of iron rust and the like to the surface of the anode plate 4 and silver ingot during long-term use.
[0030] As Figures 1-3 shown, the connecting mechanism 3 includes a connecting groove 301 and a connecting block 302, and the connecting groove 301 and the connecting block 302 are in a mortise and tenon structure, which facilitates the quick installation of the connecting block 302 into the connecting groove 301, and the mortise and tenon structure can provide sufficient lateral pull force to form a "triangle" or "cross" mechanism between the two side plates 202, so as to ensure that sufficient lateral pull force is provided when the stack is inclined to avoid overall overturning.
[0031] As Figures 1-3 shown, the connecting block 302 is formed on the side plate 202, and the connecting groove 301 is formed on the main plate 201, which facilitates the installation of the side plate 202 on the main plate 201 through the connecting block 302 and the connecting groove 301.
[0032] As Figures 1-3 shown, the main plate 201 and the side plate 202 are connected to form a rectangular structure, and the anode plate 4 is placed in the rectangular frame formed after the main plate 201 and the side plate 202 are connected, and the main plate 201 and the side plate 202 are fixed in a four-corner positioning manner around the anode plate 4 or silver ingot, which can effectively improve the precise positioning and grabbing of the mechanical arm.
[0033] The working principle of the device: when the device is used, the worker installs the second bottom 103 to the first bottom 102 by the fixing bolt 104, installs the main plate 201 in the protection mechanism 2 through the reserved groove on the second bottom 103 after installation is completed, fixes the side plate 202 outside the main plate 201 through the connecting groove 301 and the connecting block 302 in the connecting mechanism 3 after installation is completed, and the bottom end of the side plate 202 is connected with the second bottom 103 through the mortise and tenon structure, so that the assembly of the protection mechanism 2 is completed. In the use process, the first bottom 102 and the second bottom 103 are made of steel and PPR respectively, so that the first bottom can provide sufficient bearing capacity, the second bottom can facilitate the connection with the protection mechanism 2, and can avoid the pollution of rust and the like to the surface of the anode plate 4 and the silver ingot in the long-term use process. The main plate 201 and the side plate 202 in the protection mechanism 2 are connected through the mortise and tenon structure, sufficient lateral tension can be provided through the mortise and tenon structure, a "triangle" or "cross" mechanism is formed between the two side plates 202, sufficient lateral tension is provided when the stack is inclined, so that the whole is not overturned, the mortise and tenon structure at the bottom of the protection mechanism 2 is convenient to disassemble, assemble and replace, the positioning size can be adjusted according to the actual size of the anode plate 4 and the silver ingot, and is suitable for the automatic process of grabbing, stacking, carrying and storing the anode plate 4 and the silver ingot. The main plate 201 and the side plate 202 are fixed around the anode plate 4 or the silver ingot through the four-corner positioning mode, which can effectively improve the accurate positioning and grabbing of the mechanical arm, avoid the movement, inclination and overturning of the anode plate 4 or the silver ingot in the stacking and carrying process, and affect the smoothness of the automatic process. The external AGV trolley can support and transport the bracket 1 through the base 101 and the first bottom 102.
[0034] The above is only a further embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and concept of the present application within the scope disclosed by the present application, which belongs to the protection scope of the present application.
Claims
1. A silver electrolytic process flow automation dedicated tray characterized by: The utility model provides a kind of protection mechanism, including bracket (1), the bracket (1) top end is equipped with protection mechanism (2), the protection mechanism (2) includes the main plate (201) being evenly installed in the bracket (1) top end, the lateral plate (202) is connected with the outside of the main plate (201), the included angle between the lateral plate (202) and the main plate (201) is 90 °, and the main plate (201) and the lateral plate (202) are connected by connecting mechanism (3) between, and the main plate (201) and the lateral plate (202) are all used PPR material, the protection mechanism (2) and the bracket (1) are connected by mortise and tenon structure between.
2. A tray dedicated for silver electrolysis process automation according to claim 1, characterized in that: The bracket (1) includes a base (101), a first supporting base (102), a second supporting base (103), and a fixing bolt (104). The base (101) has multiple groups.
3. A silver electrolytic process automation specific tray as claimed in claim 2, wherein: The multiple groups of the base (101) are fixedly connected with the first supporting base (102), and the base (101) has a hollow structure.
4. A silver electrolytic process automation specific tray as claimed in claim 2, wherein: The second supporting base (103) is connected with the first supporting base (102) through the fixing bolt (104).
5. A silver electrolytic process automation specific tray as claimed in claim 2, wherein: The first supporting base (102) is made of steel material, and the second supporting base (103) is made of PPR material.
6. A silver electrolytic process automation specific tray as claimed in claim 1, wherein: The connecting mechanism (3) includes a connecting groove (301) and a connecting block (302), and the connecting groove (301) and the connecting block (302) are in a mortise and tenon structure.
7. A silver electrolytic process automation specific tray as claimed in claim 6, wherein: The connecting block (302) is formed on the lateral plate (202).
8. A silver electrolytic process automation specific tray as claimed in claim 7, wherein: The connecting groove (301) is formed on the main plate (201).
9. A silver electrolytic process automation specific tray as claimed in claim 1, wherein: After the main plate (201) and the lateral plate (202) are connected, a rectangular structure is formed.
10. A silver electrolytic process flow automation specific tray as claimed in claim 9, wherein: An anode plate (4) is placed in the rectangular frame formed after the main plate (201) and the lateral plate (202) are connected.