Branching guide mechanism of copper wire annealing machine

By improving the design of the wire guiding mechanism, and utilizing the C-shaped plate, cylinder, and motor-driven winding wheel, flexible installation and tensioning of copper wire are achieved, solving the problem of inconvenient installation of traditional copper wire and improving production efficiency.

CN223950494UActive Publication Date: 2026-02-27ZHANGJIAGANG SANFENG MECHANICAL & ELECTRICAL DEV
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Patent Information

Application Number
CN202520636359.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-02-27
Estimated Expiration
2035-04-07

AI Technical Summary

Technical Problem

Traditional wire guide mechanisms are difficult to install when installing copper wires, especially when adjusting the production line speed or tension, as the free end of the copper wire is fixed on the take-up roller, making installation inconvenient.

Method used

It adopts a combination design of C-shaped plate, cylinder, column, wire guide assembly and traction assembly. The movement of the limit ring is realized by the motor driving the winding wheel and traction rope. The copper wire can be installed under the guide wheel in a variety of ways, and the copper wire is kept taut by the clamping of the limit ring.

Benefits of technology

It improves the convenience and efficiency of copper wire installation, ensures that the copper wire remains taut in the cooling water tank, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper wire processing, in particular to a branching guide mechanism of a copper wire annealing machine, which comprises a cooling water tank, the two sides of the cooling water tank are connected with n-shaped plates in a sliding manner, and a cross beam is fixed between the two n-shaped plates. And air cylinders capable of driving the corresponding [-shaped plates to move up and down are fixed to the two sides of the cooling water tank, a plurality of stand columns are fixed to the tops of the stand columns at equal intervals, and branching guide assemblies are arranged at the tops of the stand columns. According to the utility model, the limiting ring I and the limiting ring II are respectively fixed at the two ends of the traditional guide wheel, so that after the limiting ring II slides away from the guide wheel, the free end of a copper wire or a copper wire rope can be easily and directly placed at a branching guide position below the guide wheel from a gap between the limiting ring II and the guide wheel; therefore, the copper wire is mounted on the guide wheel of the branching guide mechanism in various modes, and the convenience of mounting the copper wire is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper wire processing technical field, concretely is a copper wire annealing machine's line separating guide mechanism. BACKGROUND

[0002] Copper wire annealing machine mainly includes annealing furnace and cooling water tank, and the copper wire transmission between the winding roller and the release roller is arranged between the annealing furnace and the cooling water tank, the annealing furnace can eliminate the stress inside the copper wire, and the cooling water tank can cool and solidify the copper wire, wherein, the cooling water tank is usually provided with a line separating guide mechanism, and the multiple copper wires are separated and kept in the tension state through the guide mechanism and pass through the cooling water tank, which helps the cooling water to flow uniformly on the surface of the copper wire and take away more heat.

[0003] The line separating guide mechanism currently in use mainly relies on a guide wheel or a guide ring to separate and guide the copper wire, when the copper wire is installed on the guide wheel or the guide ring, the free end of the copper wire is generally inserted through the lower part of the guide wheel or the middle part of the guide ring to complete the guide installation of the copper wire, and the insertion of the copper wire increases the installation difficulty, and sometimes in order to adjust the speed or tension of the production line, the worker temporarily fixes the free end of the copper wire on the winding roller to pull the copper wire, and after the adjustment work is completed, the free end of the copper wire is fixed on the winding roller, at this time, the traditional line separating guide mechanism is not convenient for installing the copper wire, so that the way of installing the copper wire of the line separating guide mechanism has great limitation. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a copper wire annealing machine's line separating guide mechanism to solve the problems in the above background.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A copper wire annealing machine's line separating guide mechanism, comprising:

[0007] A cooling water tank;

[0008] Two U-shaped plates are slidably connected to the two sides of the cooling water tank, and a cross beam is fixed between the two U-shaped plates;

[0009] Two air cylinders are embedded and fixed on the two sides of the cooling water tank, and can drive the U-shaped plates to move up and down;

[0010] A plurality of vertical columns are fixed at equal intervals on the top of the cross beam;

[0011] A plurality of branch line guide assemblies are arranged at the bottom of the corresponding position stand respectively, the branch line guide assembly comprises a connecting shaft fixedly connected with the stand, one end of the connecting shaft is rotationally connected with a guide wheel, the outer side of the connecting shaft is slidably sleeved with a transmission ring, the bottom of the transmission ring is fixedly connected with an L-shaped block, one end of the L-shaped block is fixedly connected with a limiting ring two, the limiting ring two is slidably connected with the guide wheel;

[0012] A plurality of traction assemblies are arranged at the top of the corresponding position stand respectively, and can drive the corresponding position transmission ring to move.

[0013] Further, the outer side of the connecting shaft is provided with a limiting groove, and the middle part of the transmission ring is fixedly connected with a limiting block in sliding connection with the limiting groove.

[0014] Further, the traction assembly comprises:

[0015] A motor is fixedly arranged at the top of the stand, and the output end of the motor is rotationally penetrated through the stand;

[0016] A winding wheel is fixedly sleeved on the output end of the motor;

[0017] A traction rope is fixedly wound on the outer side of the winding wheel, and the bottom end of the traction rope is fixedly connected with the corresponding position transmission ring through the stand.

[0018] Further, the two sides of the cooling water tank are fixedly connected with guide rails, and the inner side of the Z-shaped plate is provided with a sliding groove in sliding connection with the guide rails.

[0019] Further, the two ends of the cooling water tank are rotationally connected with roller wheels, and the output end of the air cylinder is fixedly connected with a connecting seat fixedly connected with the Z-shaped plate.

[0020] Further, one end of the guide wheel is fixedly connected with a limiting ring one, and the outer side of the limiting ring one and the limiting ring two is fixedly connected with a rubber pad.

[0021] Further, the top surface of the L-shaped block is provided with an arc-shaped notch, and the arc-shaped notch is rotationally abutted with the limiting ring one.

[0022] Compared with the prior art, the utility model has the advantages that:

[0023] The traction rope is released by rotating the winding wheel driven by the motor, the limiting ring two is moved away from the guide wheel, a gap is formed between the limiting ring two and the guide wheel, the user can move the copper wire along the gap to a position below the guide wheel, then the traction rope is retracted by rotating the winding wheel driven by the motor in the reverse direction, the traction rope pulls the transmission ring to move the limiting ring two to the guide wheel, and the copper wire is limited between the guide wheel and the two limiting rings (including the limiting ring one and the limiting ring two), so that when the free end of the copper wire fixed on the outer winding roller does not meet the requirement of passing below the guide wheel, the copper wire can be moved to below the guide wheel from one end of the guide wheel, and the copper wire meeting the installation condition can also pass through the space between the two limiting rings and the L-shaped block without moving the limiting ring two, so that the copper wire is arranged below the guide wheel again, different installation modes can be adopted for installing the copper wire according to the actual operation condition, and the efficiency of installing the copper wire to the wire separation guide mechanism is improved.

[0024] When the end of the copper wire is away from the external release roller, only the free end of the copper wire is wound by the external winding roller, in order to prevent the copper wire (referred to as loose copper wire) between the end of the copper wire and the guide wheel from being unable to continue to be tensioned and cooled, the traction rope is retracted by rotating the winding wheel driven by the motor again, the limiting ring two is pulled to the limiting ring one, so that the two limiting rings can clamp the copper wire, the transmission resistance of the copper wire on the guide wheel is increased, and the loose copper wire can still be tensioned in the cooling tank for cooling after being transmitted between the guide wheel and the winding roller. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is the overall structure schematic diagram of the utility model;

[0026] Figure 2 is the structure schematic diagram of the T-shaped plate in the upper moving state in the utility model;

[0027] Figure 3 is the overall structure schematic diagram of the top of the cross beam in the utility model;

[0028] Figure 4 is the structure schematic diagram of the column and the wire separation guide assembly in the utility model.

[0029] In the drawing: 100, cooling water tank; 110, guide rail; 120, roller; 200, T-shaped plate; 210, cross beam; 220, sliding groove; 230, through hole; 300, air cylinder; 400, column; 500, wire separation guide assembly; 510, connecting shaft; 511, limiting groove; 520, guide wheel; 521, limiting ring one; 530, transmission ring; 531, L-shaped block; 540, limiting ring two; 550, rubber pad; 600, traction assembly; 610, motor; 620, winding wheel; 630, traction rope. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present utility model.

[0031] Embodiment one, please refer to Figure 1 - Figure 4 In the embodiments of the present utility model, a wire separating and guiding mechanism of a copper wire annealing machine comprises a cooling water tank 100, two U-shaped plates 200 are slidably connected to the two sides of the cooling water tank 100, a cross beam 210 is fixed between the two U-shaped plates 200, a cylinder 300 capable of driving the corresponding U-shaped plate 200 to move up and down is fixed to the two sides of the cooling water tank 100, a plurality of vertical columns 400 are fixed to the top of the vertical column 400 at equal intervals, a wire separating and guiding assembly 500 is arranged at the top of the vertical column 400, the wire separating and guiding assembly 500 comprises a connecting shaft 510 fixedly connected with the vertical column 400, a guide wheel 520 rotatably connected to one end of the connecting shaft 510, a transmission ring 530 slidably sleeved on the outer side of the connecting shaft 510, an L-shaped block 531 fixed to the bottom of the transmission ring 530, a limiting ring two 540 fixed to one end of the L-shaped block 531, the limiting ring two 540 being slidably connected with the guide wheel 520, and a traction assembly 600 capable of driving the corresponding transmission ring 530 to move is arranged at the top of the vertical column 400.

[0032] Specifically, by fixing a limiting ring one 521 and a sliding limiting ring two 540 to the two ends of the traditional guide wheel 520 respectively, when the limiting ring two 540 is slid away from the guide wheel 520, the free end of the copper wire or the copper wire rope can be easily placed below the guide wheel 520 at the wire separating and guiding position from the gap between the limiting ring two 540 and the guide wheel 520, so that the copper wire can be installed on the guide wheel 520 of the wire separating and guiding mechanism in multiple ways, and the convenience of copper wire installation is improved.

[0033] As Figure 4 shown in the embodiment, a limiting groove 511 is formed on the outer side of the connecting shaft 510, a limiting block fixedly connected with the limiting groove 511 is arranged at the middle part of the transmission ring 530, and the limiting block slides in the limiting groove 511 to enable the transmission ring 530 to stably move left and right along the connecting shaft 510, so that the transmission ring 530 with the limiting ring two 540 can move left and right at one end of the guide wheel 520 through the L-shaped block 531.

[0034] As Figure 2 and Figure 3As shown, in this embodiment, guide rails 110 are fixed on both sides of the cooling water tank 100, and a sliding groove 220 is provided on the inner side of the C-shaped plate 200 to slide and connect with the guide rails 110. The sliding groove 220 slides with the guide rails 110 so that the C-shaped plate 200 can move stably up and down on the outside of the cooling water tank 100.

[0035] In this embodiment, the top of the C-shaped plate 200 is provided with a through hole 230 communicating with the slide groove 220, so that the guide rail 110 can be inserted into the C-shaped plate 200 when the C-shaped plate 200 is lowered to the lowest position. When the output end of the cylinder 300 extends and moves the C-shaped plate 200 with multiple wire guide components 500 to the open position of the cooling water tank 100, the user can install copper wires on the top of the cooling water tank 100, which saves the inconvenience of installing copper wires inside the cooling water tank 100 in the traditional way. After the copper wires are installed, the output end of the cylinder 300 shortens, so that the C-shaped plate 200 moves down into the cooling water tank 100 with the copper wires through the multiple wire guide components 500. When the copper wires are in a tensioned state, the cylinder 300 stops driving the wire guide components 500 to move down, thereby realizing the separate tensioning and arrangement of multiple copper wires in the cooling water tank 100 for guidance and transportation for later use.

[0036] like Figure 2 As shown, in this embodiment, rollers 120 are rotatably installed at both ends of the cooling water tank 100 to facilitate the smooth transport of copper wires on the external winding roller and release roller within the cooling water tank 100.

[0037] like Figure 1 As shown, in this embodiment, the output end of the cylinder 300 is fixed with a connecting seat that is fixed to the inverted plate 200, so that the output end of the cylinder 300 can move the inverted plate 200 up and down.

[0038] like Figure 3 and Figure 4 As shown, in this embodiment, a limiting ring 521 is fixed to one end of the guide wheel 520. Rubber pads 550 are fixed to the outer sides of both the limiting ring 521 and the limiting ring 540. When it is necessary to clamp the copper wire with the two limiting rings to increase the transmission resistance of the copper wire on the guide wheel 520, the rubber pads 550 on the two limiting rings will flexibly clamp the outer side of the copper wire, thereby protecting the copper wire and increasing the resistance to the movement of the copper wire, so that the copper wire is in a taut state between the guide wheel 520 and the external winding roller.

[0039] In this embodiment, during the process of using a take-up roller to wind up the copper wire and a release roller to release the copper wire to cool it, the two limiting rings do not clamp the copper wire, but are arranged on both sides of the copper wire to serve as guides. The guide wheel 520 can rotate on the connecting shaft 510 and can also rotate inside the limiting ring 540, which facilitates the rotation of the guide wheel 520 with the transmission of the copper wire and improves the flexibility of the copper wire transmission.

[0040] As Figure 4 shown, in this embodiment, the top surface of the L-shaped block 531 is provided with an arc-shaped notch, and the arc-shaped notch is in rotationally abutting relationship with the limiting ring one 521, so that the guide wheel 520 can rotate with the limiting ring one 521 on the top of the L-shaped block 531.

[0041] In the second embodiment, on the basis of the first embodiment, in order to make the limiting ring two 540 on the guide wheel 520 move to the direction of the limiting ring one 521 to clamp the copper wire.

[0042] As Figure 3 shown, in this embodiment, the traction assembly 600 includes a motor 610 fixed on the top of the stand 400, the output end of the motor 610 is rotatably penetrated through the stand 400, the output end of the motor 610 is fixed with a winding wheel 620, the outer side of the winding wheel 620 is fixed with a traction rope 630, and the bottom end of the traction rope 630 is fixed with the corresponding transmission ring 530 through the stand 400.

[0043] In this embodiment, the traction rope 630 is released by rotating the winding wheel 620 with the motor 610, so that the traction rope 630 is in a relaxed state, which facilitates the user to move the limiting ring two 540 and the transmission ring 530 as a whole to the direction away from the guide wheel 520 to install the copper wire, and the traction rope 630 is wound by rotating the winding wheel 620 with the motor 610, so that the limiting ring two 540 can be moved to one end of the guide wheel 520 to limit the position of the copper wire, and the greater the traction of the traction rope 630, the closer the limiting ring two 540 to the limiting ring one 521, which facilitates the use of the two limiting rings to increase the transmission resistance of the end of the copper wire after leaving the release roller.

[0044] As Figure 3 shown, in this embodiment, the stand 400 is internally provided with a rope groove for arranging the traction rope 630, so as to smoothly pass the traction rope 630 inside the stand 400.

[0045] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0046] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature or implementation described herein. The specification can include implicit combinations of explicitly mentioned features and / or implicit combinations of implicitly mentioned features. Such combinations are also expressly included within the scope of the specification and an embodiment.

Claims

1. A wire separating guide mechanism of a copper wire annealing machine, comprising a cooling water tank (100), characterized in that, Also include: The number of two U-shaped plates (200) are slidingly connected on both sides of the cooling water tank (100), and the two U-shaped plates (200) are fixed with cross beams (210); The number of two cylinders (300) are respectively embedded and fixed on both sides of the cooling water tank (100), which can drive the U-shaped plate (200) to move up and down; A plurality of columns (400) are fixed at the top of the cross beam (210) at equal intervals; A plurality of line guide assemblies (500) are arranged at the bottom of the corresponding position column (400), and the line guide assembly (500) includes a connecting shaft (510) fixedly connected with the column (400), one end of the connecting shaft (510) is rotatably connected with a guide wheel (520), the outer side of the connecting shaft (510) is slidingly sleeved with a transmission ring (530), the bottom of the transmission ring (530) is fixed with an L-shaped block (531), one end of the L-shaped block (531) is fixed with a limiting ring two (540), and the limiting ring two (540) is slidingly connected with the guide wheel (520); A plurality of traction assemblies (600) are arranged at the top of the corresponding position column (400), which can drive the corresponding position transmission ring (530) to move.

2. The wire separating guide mechanism of a copper wire annealing machine according to claim 1, wherein The outer side of the connecting shaft (510) is provided with a limiting groove (511), and the middle of the transmission ring (530) is fixed with a limiting block which is slidingly connected with the limiting groove (511).

3. The wire separating guide mechanism of a copper wire annealing machine according to claim 1, wherein The traction assembly (600) includes: The motor (610) is fixed at the top of the column (400), and the output end of the motor (610) is rotatably penetrated through the column (400); The winding wheel (620) is sleeved and fixed on the output end of the motor (610); One end of the traction rope (630) is fixedly wound on the outer side of the winding wheel (620), and the bottom end of the traction rope (630) penetrates through the column (400) and is fixed with the corresponding position transmission ring (530).

4. The capstan of claim 1 wherein, Both sides of the cooling water tank (100) are fixed with guide rails (110), and the inner side of the U-shaped plate (200) is provided with a sliding groove (220) slidingly connected with the guide rail (110).

5. The capstan of claim 1 wherein, Both ends of the cooling water tank (100) are rotatably installed with roller (120), and the output end of the cylinder (300) is fixed with a connecting seat fixed with the U-shaped plate (200).

6. The capstan of claim 1 wherein, One end of the guide wheel (520) is fixed with a limiting ring one (521), and the outer side of the limiting ring one and the limiting ring two (540) are fixed with rubber pads (550).

7. The capstan of claim 6 wherein, The top surface of the L-shaped block (531) is provided with an arc-shaped notch, and the arc-shaped notch is rotatably attached to the limiting ring one (521).