Hot-dip galvanized part capable of preventing scratch

By coating the outside of galvanized steel sheets with a nano-ceramic layer and setting a carbon fiber mesh structure inside, the problems of easy scratching and embrittlement of galvanized steel sheets are solved, achieving the effects of scratch resistance, high and low temperature resistance, and lightweight.

CN223951128UActive Publication Date: 2026-02-27WEIHAI JIEWEIT MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202520022333.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-02-27
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Existing galvanized steel sheets are easily scratched and become brittle in high and low temperature environments, making transportation and use inconvenient.

Method used

A galvanized layer is provided on the outside of the steel plate substrate, and a nano-ceramic coating is applied to the outside of the galvanized layer. At the same time, longitudinal and transverse carbon fiber structural components are set inside the steel plate substrate, and their surfaces are coated with silicon carbide coating to form a carbon fiber mesh structure, combined with a hole-reducing design.

Benefits of technology

It effectively prevents scratches, improves resistance to high and low temperatures, enhances structural toughness, reduces weight, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hot-dip galvanized part capable of preventing scratches, which relates to the field of hot-dip galvanized parts and comprises a steel plate base body, a galvanized layer is arranged on the outer side of the steel plate base body, a nano ceramic coating is arranged on the outer side of the galvanized layer, a longitudinal carbon fiber structural part and a transverse carbon fiber structural part are arranged in the steel plate base body, and the longitudinal carbon fiber structural part and the transverse carbon fiber structural part are arranged in the steel plate base body. The transverse carbon fiber structural part is transversely inserted into the longitudinal carbon fiber structural part in a penetrating mode, the upper side of the longitudinal carbon fiber structural part is provided with a longitudinal upper embedded part, the lower side of the longitudinal carbon fiber structural part is provided with a longitudinal lower embedded part, the upper side of the transverse carbon fiber structural part is provided with a transverse upper embedded part, and the lower side of the transverse carbon fiber structural part is provided with a longitudinal lower embedded part. And a transverse lower embedded part is arranged on the lower side of the transverse carbon fiber structural part. The galvanized steel sheet solves the problems that the surface of an existing galvanized steel sheet is still prone to being scratched, the galvanized steel sheet is prone to embrittlement in the high and low temperature environment, and transportation and use are inconvenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hot galvanizing part technical field, concretely relates to a kind of hot galvanizing parts of preventing scratch. BACKGROUND

[0002] Galvanized sheet refers to the surface of a layer of zinc steel plate;Galvanizing is an often used economic and effective rust-proof method, about half of the world's zinc production is used in this process.

[0003] After searching, prior art (publication number: CN222201914U), which is described in the paper "a high-strength galvanized sheet structure relates to galvanized sheet technical field, including: steel plate base body;The steel plate base body is rectangular plate structure, and the top end face and the bottom end face of steel plate base body are provided with grooves.Through the setting of groove, first protrusion and second protrusion, first, through the clamping of first protrusion and second protrusion with T-shaped structure and groove, the connection strength between steel plate base body, first zinc-iron alloy layer and second zinc-iron alloy layer can be improved;Second, through the transverse distribution of first protrusion and longitudinal distribution of second protrusion, the strength of first zinc-iron alloy layer and second zinc-iron alloy layer can be improved, so the overall strength is improved;Setting wear-resistant layer, through the setting of wear-resistant layer, because wear-resistant layer is high-hardness steel, the overall wear resistance can be improved;Setting through hole and steel bar, through the setting of through hole and steel bar, by inserting steel bar into steel plate base body, the strength of steel plate base body can be improved.

[0004] Although the high-strength galvanized sheet structure in prior art has improved the strength, there are still some deficiencies: the existing galvanized steel plate has a galvanized layer, but its hardness does not have the performance of preventing scratches, when encountering hard and sharp objects, it is also easy to be scratched, secondly, it does not have the performance of resisting high temperature and low temperature, which leads to the brittleness of galvanized steel plate, secondly, although the existing galvanized steel plate has high structural strength, it has poor structural toughness and heavy weight, which leads to inconvenient transportation and use. UTILITY MODEL CONTENTS

[0005] In order to overcome the defects of prior art, a hot galvanizing part is provided to solve the problems of existing galvanized steel plate that is easy to be scratched on the surface and easy to be brittle in high and low temperature environment, leading to inconvenient transportation and use.

[0006] In order to achieve the above object, the utility model provides a kind of hot galvanizing piece that can prevent scratch, comprising: steel plate base body, the outer side of the steel plate base body is equipped with zinc layer, and the outer side of zinc layer is equipped with nanometer ceramic coating, the inside of the steel plate base body is equipped with longitudinal carbon fiber structural member and transverse carbon fiber structural member, and transverse carbon fiber structural member is inserted in the inside of longitudinal carbon fiber structural member transversely, the upper side of longitudinal carbon fiber structural member is equipped with longitudinal upper embedded part, and the lower side of longitudinal carbon fiber structural member is equipped with longitudinal lower embedded part, the upper side of transverse carbon fiber structural member is equipped with transverse upper embedded part, and the lower side of transverse carbon fiber structural member is equipped with transverse lower embedded part.

[0007] Further, the surface of the steel plate base body is provided with a groove, and the inside of the steel plate base body is provided with a lightening hole.

[0008] Further, the surfaces of the longitudinal carbon fiber structural member and the transverse carbon fiber structural member are coated with a silicon carbide coating, and the longitudinal carbon fiber structural member and the transverse carbon fiber structural member are both in the form of a cuboid.

[0009] Further, the cross-sectional area of the transverse carbon fiber structural member is smaller than that of the longitudinal carbon fiber structural member, and the outer end faces of the longitudinal carbon fiber structural member and the transverse carbon fiber structural member are flush with the side faces of the steel plate base body.

[0010] Further, first and second reinforcing connectors are respectively provided in front of and behind the connection between the longitudinal carbon fiber structural member and the transverse carbon fiber structural member, and the first and second reinforcing connectors are both in the form of an arc-shaped member made of carbon fiber material.

[0011] Further, the longitudinal upper and lower embedded parts are both in the form of a U-shaped member made of carbon fiber material, and the transverse upper and lower embedded parts are both in the form of an arc-shaped member made of carbon fiber material.

[0012] The utility model has the advantages that:

[0013] 1. The zinc layer on the outer side of the steel plate base body and the nanometer ceramic layer on the outer side of the zinc layer are used to make the nanometer ceramic coating composed of nanometer ceramic particles, which have very high hardness and can effectively resist external wear and scratches. When the coating is rubbed or worn, the high hardness of the nanometer ceramic particles can slow down the wear process, thereby prolonging the service life of the coating. In addition, the nanometer structure and material characteristics are used, i.e. the nanometer ceramic coating disperses ceramic particles in the coating, which are usually only nanometers in size, can fill the tiny pores on the surface of the coating, form a hard protective film, and thus effectively prevent scratches. Furthermore, the high-temperature and low-temperature resistance of the nanometer ceramic coating makes it have stable structural properties, preventing the embrittlement of the galvanized part caused by changes in the external environment.

[0014] 2, with longitudinal carbon fiber structural member and transverse carbon fiber structural member, make in the steel plate base body inside form carbon fiber grid structure, cooperate the lightening hole in the steel plate base body inside, make further reduce the weight of steel plate base body, utilize carbon fiber structural member's structural strength and tenacity simultaneously, make strengthen galvanized part whole body's structural tenacity, improve the service life. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the whole structure schematic diagram of embodiment of the utility model.

[0016] Figure 2 It is the inside visual local structure schematic diagram of steel plate base body of embodiment of the utility model.

[0017] Figure 3 It is the local connection structure schematic diagram of carbon fiber structural member of embodiment of the utility model.

[0018] Figure 4 It is the local overhead schematic diagram of carbon fiber structural member of embodiment of the utility model.

[0019] Figure 5 It is the groove hole schematic diagram of steel plate base body of embodiment of the utility model.

[0020] In the drawing: 1, steel plate base body;11, longitudinal carbon fiber structural member;111, longitudinal upper embedded part;112, longitudinal lower embedded part;12, transverse carbon fiber structural member;121, first reinforcing connecting piece;122, second reinforcing connecting piece;123, transverse upper embedded part;124, transverse lower embedded part;13, recess;14, lightening hole;2, zinc plating layer;3, nanometer ceramic coating. DETAILED DESCRIPTION

[0021] Referring to Figures 1 to 5 As shown in the figure, the utility model provides a hot galvanizing piece that can prevent scratching, which comprises: a steel plate base body 1, the outer side of the steel plate base body 1 is provided with a zinc plating layer 2, and the outer side of the zinc plating layer 2 is provided with a nanometer ceramic coating 3, the inside of the steel plate base body 1 is provided with a longitudinal carbon fiber structural member 11 and a transverse carbon fiber structural member 12, and the transverse carbon fiber structural member 12 is transversely inserted into the inside of the longitudinal carbon fiber structural member 11, the upper side of the longitudinal carbon fiber structural member 11 is provided with a longitudinal upper embedded part 111, and the lower side of the longitudinal carbon fiber structural member 11 is provided with a longitudinal lower embedded part 112, the upper side of the transverse carbon fiber structural member 12 is provided with a transverse upper embedded part 123, and the lower side of the transverse carbon fiber structural member 12 is provided with a transverse lower embedded part 124.

[0022] In the embodiment, the steel plate base body 1, the zinc plating layer 2 and the nanometer ceramic coating 3 constitute the main structure of the hot galvanizing piece that can prevent scratching involved in the application.

[0023] Specifically, the galvanized layer 2 is coated on the outer side of the steel plate base body 1 first, and then the nano ceramic coating 3 is coated, and the galvanized layer 2 and the nano ceramic coating 3 are coated on the surface of the entire steel plate base body 1.

[0024] It should be noted that the steel plate base body 1 involved in the present application is a rectangular piece, which can be other structural pieces such as a pipe or a column in actual application, and all are hot-dip galvanized pieces.

[0025] As shown in Figure 5 The surface of the steel plate base body 1 is provided with a groove 13, and the inside of the steel plate base body 1 is provided with a lightening hole 14.

[0026] As a preferred embodiment, the groove 13 is provided on the surface of the steel plate base body 1 in multiple and arranged in a matrix structure, so that the contact area of the galvanized layer 2 with the steel plate base body 1 can be increased when the galvanizing process is carried out, the thickness of the galvanized layer 2 is increased, and the performance of the galvanized piece is improved.

[0027] As a preferred embodiment, the lightening hole 14 is arranged at the broken end surface of the steel plate base body 1, and the arrangement path is staggered with the position of the carbon fiber structural piece, so that the overall weight of the galvanized piece is further reduced, facilitating transportation and use.

[0028] As shown in Figures 1 to 4 The surface of the longitudinal carbon fiber structural piece 11 and the transverse carbon fiber structural piece 12 is coated with a silicon carbide coating, and the longitudinal carbon fiber structural piece 11 and the transverse carbon fiber structural piece 12 are both arranged in a rectangular structure, the cross-sectional area of the transverse carbon fiber structural piece 12 is smaller than that of the longitudinal carbon fiber structural piece 11, and the outer end surfaces of the longitudinal carbon fiber structural piece 11 and the transverse carbon fiber structural piece 12 are flush with the side surface of the steel plate base body 1, the first reinforcing connector 121 and the second reinforcing connector 122 are arranged in front of and behind the connection between the longitudinal carbon fiber structural piece 11 and the transverse carbon fiber structural piece 12, respectively, and the first reinforcing connector 121 and the second reinforcing connector 122 are both arranged in an arc-shaped structure of carbon fiber material, the longitudinal upper embedding piece 111 and the longitudinal lower embedding piece 112 are both arranged in a U-shaped structure of carbon fiber material, and the transverse upper embedding piece 123 and the transverse lower embedding piece 124 are both arranged in an arc-shaped structure of carbon fiber material.

[0029] Specifically, the longitudinal carbon fiber structural piece 11 and the transverse carbon fiber structural piece 12 are prefabricated pieces, which are then placed in a forming mold of the steel plate base body 1, and then molten steel is injected into the mold to wrap the carbon fiber structural piece, achieving the embedding effect of the carbon fiber structural piece.

[0030] As a preferred embodiment, by setting the longitudinal upper insert 111 and the longitudinal lower insert 112, and the transverse upper insert 123 and the transverse lower insert 124, the carbon fiber structure has good stability in the steel plate base 1, and the contact area with the inside of the steel plate base 1 is increased by the complexity of the structure, the integrity is strengthened, and the internal structural toughness is strengthened by the strength of the carbon fiber material.

[0031] As a preferred embodiment, by setting the first reinforcing connector 121 and the second reinforcing connector 122, the connection strength of the reinforcing longitudinal carbon fiber structural member 11 and the transverse carbon fiber structural member 12 is increased, and the contact area with the steel plate base 1 is increased.

[0032] In use, the galvanized layer outside the steel plate base and the nano ceramic layer outside the galvanized layer are used, so that the nano ceramic coating is composed of nano ceramic particles, which have very high hardness and can effectively resist external wear and scratches. When the coating is rubbed or worn, the high hardness of the nano ceramic particles can slow down the wear process, thereby prolonging the service life of the coating. In addition, the nano structure and material characteristics, i.e. the nano ceramic coating by dispersing ceramic particles in the coating, which are usually only nanoscale in size, can fill the tiny pores on the surface of the coating, forming a hard protective film, thereby effectively preventing scratches. Secondly, the high temperature resistance and low temperature resistance of the nano ceramic coating make it have stable structural properties, so that the embrittlement of the galvanized part caused by changes in the external environment is prevented. The longitudinal carbon fiber structural member and the transverse carbon fiber structural member form a carbon fiber grid structure inside the steel plate base, which cooperates with the lightening holes inside the steel plate base to further reduce the weight of the steel plate base. The structural strength and toughness of the carbon fiber structural member strengthen the overall structural toughness of the galvanized part and improve the service life.

[0033] The hot galvanized part capable of preventing scratches can effectively solve the problem that the existing galvanized steel plate is still prone to scratches on the surface and is prone to embrittlement in high and low temperature environments, causing inconvenience in transportation and use. It improves the scratch resistance of the hot galvanized part based on the existing technology capable of preventing scratches, has high high and low temperature resistance and anti-embrittlement performance, and reduces the weight while maintaining the strength and toughness of the structure.

Claims

1. A hot-dipped galvanized member capable of preventing scratches, comprising: The steel plate base (1) is characterized in that: the outer side of the steel plate base (1) is provided with a zinc plating layer (2), and the outer side of the zinc plating layer (2) is provided with a nano ceramic coating (3); the inside of the steel plate base (1) is provided with a longitudinal carbon fiber structural member (11) and a transverse carbon fiber structural member (12), and the transverse carbon fiber structural member (12) is transversely inserted into the inside of the longitudinal carbon fiber structural member (11); the upper side of the longitudinal carbon fiber structural member (11) is provided with a longitudinal upper embedding member (111), and the lower side of the longitudinal carbon fiber structural member (11) is provided with a longitudinal lower embedding member (112); the upper side of the transverse carbon fiber structural member (12) is provided with a transverse upper embedding member (123), and the lower side of the transverse carbon fiber structural member (12) is provided with a transverse lower embedding member (124).

2. The hot-dip galvannealed member according to claim 1, characterized by The surface of the steel plate base (1) is provided with a groove (13), and the inside of the steel plate base (1) is provided with a lightening hole (14).

3. The scratch-preventable hot-dip galvanized member according to claim 1, wherein The surfaces of the longitudinal carbon fiber structural member (11) and the transverse carbon fiber structural member (12) are coated with a silicon carbide coating, and the longitudinal carbon fiber structural member (11) and the transverse carbon fiber structural member (12) are both cuboid structures.

4. The scratch-preventable hot-dip galvanized member according to claim 1, wherein The cross-sectional area of the transverse carbon fiber structural member (12) is smaller than that of the longitudinal carbon fiber structural member (11), and the outer end faces of the longitudinal carbon fiber structural member (11) and the transverse carbon fiber structural member (12) are flush with the side faces of the steel plate base (1).

5. The scratch-preventable hot-dip galvanized member according to claim 1, wherein First and second reinforcing connecting members (121) and (122) are respectively arranged in front of and behind the connection between the longitudinal carbon fiber structural member (11) and the transverse carbon fiber structural member (12), and the first and second reinforcing connecting members (121) and (122) are both arc-shaped members made of carbon fiber material.

6. The scratch-preventable hot-dip galvanized member according to claim 1, wherein The longitudinal upper and lower embedding members (111) and (112) are both U-shaped members made of carbon fiber material, and the transverse upper and lower embedding members (123) and (124) are both arc-shaped members made of carbon fiber material.

Citation Information

Patent Citations

  • High-strength galvanized sheet structure

    CN222201914U