Manganese carbonate preparation device
By using CO2 gas to react and generate MnCO3 in the manganese carbonate preparation device and then filtering it with filter cloth, the problem of inefficient separation of manganese carbonate by traditional electrolysis equipment is solved, and efficient continuous production is achieved.
Patent Information
- Application Number
- CN202520344781.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-01
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-01
AI Technical Summary
Traditional electrolysis equipment cannot efficiently separate and extract manganese carbonate in manganese carbonate production, resulting in low production efficiency.
A manganese carbonate preparation device was designed, which uses an aeration pipe to inject CO2 gas to react with Mn(OH)2 near the cathode to generate MnCO3, and then uses the filter cloth inside the filter frame for efficient separation and filtration. Combined with a servo motor to promote the flow of electrolyte, the continuous separation and extraction of manganese carbonate is achieved.
This improved the reaction and separation efficiency of manganese carbonate, enabling continuous and efficient production of manganese carbonate and reducing production costs.
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Figure CN223951196U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of manganese carbonate production, in particular to a manganese carbonate preparation device. BACKGROUND
[0002] Manganese carbonate is generally prepared by electrolysis in industry, Mn(OH)2 is precipitated at the cathode by electrolyzing manganese sulfate solution, and then CO2 is introduced to generate MnCO3, electrolysis is suitable for large-scale industrial production, and although the energy consumption is high, the product purity is high.
[0003] Although the traditional electrolysis equipment can carry out efficient electrolysis production, the structure design has defects, the generated manganese carbonate cannot be efficiently separated from the electrolyte, the continuous separation and extraction of manganese carbonate are inconvenient, and the production efficiency needs to be improved. In view of the above problems, it is urgent to make innovative design on the basis of the original manganese carbonate preparation device. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a manganese carbonate preparation device to solve the problem that the traditional electrolysis equipment can carry out efficient electrolysis production, but the structure design has defects, the generated manganese carbonate cannot be efficiently separated from the electrolyte, the continuous separation and extraction of manganese carbonate are inconvenient, and the production efficiency needs to be improved.
[0005] To achieve the above object, the utility model provides the following technical scheme: a manganese carbonate preparation device, including electrolytic tank, one side of the top of electrolytic tank is fixed with liquid inlet pipe, the top center of electrolytic tank is installed with pressure relief pipe, both sides of the top of electrolytic tank are installed with graphite anode and stainless steel cathode respectively, the top of electrolytic tank is fixedly installed with inflation pipe near stainless steel cathode, the inflation pipe is installed with air jet nozzle near stainless steel cathode side, one side of the outer wall of electrolytic tank is fixed with servo motor, the output shaft end of servo motor is installed with flow promoting fan blade, the bottom of one side of electrolytic tank is installed with liquid outlet pipe, the bottom center of electrolytic tank is installed with transfer pipe, electrolytic tank is fixed on separation tank, the bottom end of transfer pipe is connected and fixed with the top end of separation tank, the bottom of one side of separation tank is installed with waste discharge pipe, the other side of separation tank is provided with installation window, the installation window is installed with filter frame, the bottom end of filter frame is attached with positioning groove, the positioning groove is arranged on the inner wall of separation tank, the inner bottom of filter frame is installed with filter cloth.
[0006] Preferably, the inflation pipe is symmetrically distributed about the center of the stainless steel cathode, and the center of the stainless steel cathode and the center of the inflation pipe are on the same vertical plane.
[0007] Preferably, the air jet nozzle is inclined downward, and the air jet nozzles are equally spaced on the side of the inflation pipe close to the stainless steel cathode.
[0008] Preferably, the flow promoting fan is arranged directly below the liquid inlet pipe, and the flow promoting fan is arranged at the horizontal center of the electrolytic tank.
[0009] Preferably, installation windows and positioning grooves are arranged at equal intervals on both sides of the separation tank, the installation windows are in sliding connection with the filter frame, and the positioning grooves are in clamping connection with the bottom of the filter frame.
[0010] Preferably, the filter frame is arranged in an inclined manner, the outer wall of the filter frame is attached to the inner wall of the separation tank, and the bottom surface of the inner wall of the separation tank is arranged as an inclined surface.
[0011] Compared with the prior art, the beneficial effects of the manganese carbonate preparation device are as follows: the novel structure design can not only efficiently separate the intermediate product of electrolysis, ensure efficient contact reaction between the intermediate product and the gas, but also efficiently separate manganese carbonate from the electrolyte, and timely take out the separated manganese carbonate, realizing continuous and efficient production.
[0012] 1. The CO2 gas blown out by the air blowing nozzle on the air charging pipe separates the Mn(OH)2 precipitated near the cathode, avoids the adhesion of the precipitated Mn(OH)2 on the cathode, and enables the CO2 to fully contact with the Mn(OH)2, so that the MnCO3 is efficiently generated by reaction, and the reaction efficiency is greatly improved.
[0013] 2. The MnCO3 precipitated at the bottom of the electrolytic tank is transferred through the transfer pipe, the filter cloth installed on the inner side of the filter frame filters and retains the MnCO3, the filter frame can be conveniently disassembled, the MnCO3 is conveniently taken out, multiple MnCO3s work in cooperation, the filter frame with more MnCO3 retained at the top is timely extracted and cleaned, and the separation efficiency of the MnCO3 is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a front view structural schematic diagram of the utility model;
[0015] Figure 2 It is a front view cross-sectional structural schematic diagram of the electrolytic tank of the utility model;
[0016] Figure 3 It is a front view cross-sectional structural schematic diagram of the separation tank of the utility model;
[0017] Figure 4 It is a top view cross-sectional structural schematic diagram of the installation window of the utility model.
[0018] In the figure: 1, electrolytic tank; 2, liquid inlet pipe; 3, pressure relief pipe; 4, graphite anode; 5, stainless steel cathode; 6, air charging pipe; 7, air jet nozzle; 8, servo motor; 9, flow promoting fan blade; 10, liquid outlet pipe; 11, transfer pipe; 12, separation tank; 13, waste discharge pipe; 14, installation window; 15, filter frame; 16, positioning groove; 17, filter cloth. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0020] Please refer to Figures 1-4 The utility model provides a kind of technical scheme: a kind of manganese carbonate preparation device, including electrolytic tank 1, liquid inlet pipe 2, pressure relief pipe 3, graphite anode 4, stainless steel cathode 5, air charging pipe 6, air jet nozzle 7, servo motor 8, flow promoting fan blade 9, liquid outlet pipe 10, transfer pipe 11, separation tank 12, waste discharge pipe 13, installation window 14, filter frame 15, positioning groove 16 and filter cloth 17, electrolytic tank 1 top side is fixed with liquid inlet pipe 2, electrolytic tank 1 top center is installed with pressure relief pipe 3, electrolytic tank 1 top two sides are installed with graphite anode 4 and stainless steel cathode 5 respectively, air charging pipe 6 is fixedly installed on the top of electrolytic tank 1 near stainless steel cathode 5 side, air jet nozzle 7 is installed on the side of air charging pipe 6 close to stainless steel cathode 5, servo motor 8 is fixed on the side of electrolytic tank 1, flow promoting fan blade 9 is installed on the output shaft end of servo motor 8, liquid outlet pipe 10 is installed on the bottom of electrolytic tank 1, transfer pipe 11 is installed on the bottom center of electrolytic tank 1, electrolytic tank 1 is fixed on separation tank 12, transfer pipe 11 bottom end is connected and fixed with the top end of separation tank 12, waste discharge pipe 13 is installed on the bottom of one side of separation tank 12, installation window 14 is arranged on the other side of separation tank 12, filter frame 15 is installed in installation window 14, filter frame 15 bottom end is attached with positioning groove 16, positioning groove 16 is arranged on the inner wall of separation tank 12, filter cloth 17 is installed on the bottom of the inner side of filter frame 15.
[0021] The air charging pipe 6 of the example is symmetrically distributed about the center of the stainless steel cathode 5, and the center of the stainless steel cathode 5 and the center of the air charging pipe 6 are on the same vertical plane. The above structure design ensures that the CO2 sprayed out of the air jet nozzle 7 of the air charging pipe 6 can fully contact the Mn(OH)2 precipitated near the stainless steel cathode 5.
[0022] The air injection nozzle 7 is arranged obliquely downward, and the air injection nozzle 7 is arranged at equal intervals on the side of the inflation pipe 6 close to the stainless steel cathode 5. The above structure can avoid the attachment of Mn(OH)2 on the stainless steel cathode 5, and promote the rapid downward movement of the generated MnCO3.
[0023] The flow-promoting fan blade 9 is arranged directly below the liquid inlet pipe 2, and the flow-promoting fan blade 9 is arranged at the horizontal center of the electrolysis box 1. The above structure can promote the flow of the electrolyte in the electrolysis box 1, and realize sufficient electrolysis.
[0024] The installation window 14 and the positioning groove 16 are arranged at equal intervals on both sides of the separation box 12. The installation window 14 is in sliding connection with the filter frame 15, and the positioning groove 16 is in clamping connection with the bottom of the filter frame 15. The above structure design makes the filter frame 15 convenient to install and disassemble.
[0025] The filter frame 15 is arranged obliquely, and the outer side wall of the filter frame 15 is attached to the inner wall of the separation box 12. The inner wall bottom surface of the separation box 12 is arranged as an inclined surface. The above structure design can avoid the single displacement accumulation of the intercepted MnCO3 on the inside filter cloth 17 of the filter frame 15, and ensure the rapid filtering and interception effect.
[0026] Working principle: all valves on the pipeline are in a closed state first. When using the device, first open the pressure relief pipe 3, open the valve on the liquid inlet pipe 2, and pass the electrolyte into the electrolysis box 1 until the electrolyte is sufficient. Then, close the valve on the liquid inlet pipe 2, pass electricity to the graphite anode 4 and the stainless steel cathode 5, and start the servo motor 8. The servo motor 8 drives the flow-promoting fan blade 9 to rotate, and promotes the flow of the electrolyte.
[0027] Mn(OH)2 is precipitated near the stainless steel cathode 5. At this time, the CO2 in the external gas cylinder is sprayed near the stainless steel cathode 5 through the air injection nozzle 7 connected by the inflation pipe 6. The CO2 fully contacts with the Mn(OH)2, and reacts to generate MnCO3. The MnCO3 is settled downward under the action of the sprayed CO2, and is deposited on the inside bottom of the electrolysis box 1.
[0028] Periodically open the valve on the transfer pipe 11 to discharge the MnCO3 precipitated at the bottom of the electrolysis box 1 together with a small amount of electrolyte into the separation box 12. Periodically discharge the waste electrolyte produced through the liquid discharge pipe 10, and add new electrolyte through the liquid inlet pipe 2.
[0029] The precipitated MnCO3 and a small amount of electrolyte enter the separation tank 12, and then fall on the filter cloth 17 inside the filter frame 15, the MnCO3 is intercepted by the filter cloth 17, and as the MnCO3 and the electrolyte continuously fall, the MnCO3 will not accumulate at the same position on the inclined filter cloth 17, and the electrolyte smoothly passes through the filter cloth 17, the filter frame 15 is regularly taken out from the installation window 14, the intercepted MnCO3 is collected, and the cleaned filter frame 15 is inserted into the installation window 14, so that the bottom end of the filter frame 15 is reset by being clamped with the positioning groove 16, and the remaining electrolyte finally falls at the bottom of the separation tank 12 and is discharged and collected through the waste discharge pipe 13, which is the working principle of the manganese carbonate preparation device.
[0030] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A manganese carbonate preparation device comprising an electrolysis tank (1), characterized in that: The electrolytic tank (1) top side fixed with liquid inlet pipe (2), the electrolytic tank (1) top center installation pressure relief pipe (3), the electrolytic tank (1) top two sides are respectively installed with graphite anode (4) and stainless steel cathode (5), the electrolytic tank (1) top fixed installation air pipe (6) beside stainless steel cathode (5), the air pipe (6) near stainless steel cathode (5) side installation air nozzle (7), the electrolytic tank (1) outer wall one side fixed with servo motor (8), the servo motor (8) output shaft end installation flow promoting fan blade (9), the electrolytic tank (1) one side bottom installation liquid outlet pipe (10), the electrolytic tank (1) bottom center installation transfer pipe (11), the electrolytic tank (1) is fixed on separation tank (12), the transfer pipe (11) bottom end and separation tank (12) top end connection fixed, the separation tank (12) one side bottom installation waste pipe (13), the separation tank (12) other side is provided with installation window (14), the installation window (14) is installed with filter frame (15), the filter frame (15) bottom end and positioning groove (16) fit, the positioning groove (16) is set in the inner wall of separation tank (12), the filter frame (15) inside bottom installation filter cloth (17).
2. A manganese carbonate dispensing device according to claim 1, characterized in that: The air pipe (6) is symmetrically distributed about the center of the stainless steel cathode (5), and the center of the stainless steel cathode (5) and the center of the air pipe (6) are on the same vertical plane.
3. A manganese carbonate dispensing device as defined in claim 1, wherein: The air nozzle (7) is arranged obliquely downward, and the air nozzle (7) is distributed at equal intervals on the side of the air pipe (6) close to the stainless steel cathode (5).
4. A manganese carbonate dispensing device according to claim 1, characterized in that: The flow promoting fan blade (9) is arranged directly below the liquid inlet pipe (2), and the flow promoting fan blade (9) is arranged at the horizontal center of the electrolytic tank (1).
5. A manganese carbonate dispensing device as defined in claim 1, wherein: The separation tank (12) is provided with installation windows (14) and positioning grooves (16) at equal intervals on both sides, the installation window (14) is in sliding connection with the filter frame (15), and the positioning groove (16) is in clamping connection with the bottom of the filter frame (15).
6. A manganese carbonate dispensing device according to claim 1, characterized in that: The filter frame (15) is arranged obliquely, the outer wall of the filter frame (15) is fitted with the inner wall of the separation tank (12), and the inner wall bottom surface of the separation tank (12) is arranged as an inclined surface.