Novel after-sales spare part electrophoresis material rack
By designing a new type of after-sales spare parts electrophoresis rack that is compatible with a variety of electrophoresis spare parts, and by using a three-point positioning and suspension connection method, the problems of the existing electrophoresis rack's simple structure and limited loading capacity are solved, and more efficient electrophoresis process storage and operation are achieved.
Patent Information
- Application Number
- CN202423292756.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing electrophoresis material racks have a simple design, limited loading capacity, and are inconvenient to operate, which affects the efficiency and effectiveness of the electrophoresis process.
A novel electrophoresis rack for after-sales spare parts is designed, comprising a bottom frame and a top frame. The top frame is provided with multiple fixed installation areas, each with multiple installation structures to adapt to different arrangement methods of electrophoresis spare parts, supporting the installation of various electrophoresis spare parts. Electrophoresis spare parts of different specifications are fixed by using three-point positioning and suspension connection methods.
The increased storage capacity of the electrophoresis material rack allows for the storage of more electrophoresis spare parts of different shapes and sizes within the same space, thereby enhancing the efficiency and effectiveness of the electrophoresis process.
Smart Images

Figure CN223951232U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of electrophoresis mounting frame, and particularly relates to a novel after-sales spare part electrophoresis rack. BACKGROUND
[0002] Electrophoresis process is widely used in various industries, especially in automobile manufacturing and home appliance manufacturing industries. Electrophoresis treatment of after-sales parts is of great significance to improve the corrosion resistance and appearance quality of products. However, the existing electrophoresis rack design has some problems, such as single structure, limited loading capacity, inconvenient operation, etc., which affects the efficiency and effect of electrophoresis process. SUMMARY
[0003] The utility model aims at providing a novel after-sales spare part electrophoresis rack, which can increase the loading capacity of the electrophoresis rack and fix different specifications of electrophoresis spare parts.
[0004] The embodiment of the utility model is implemented as follows:
[0005] The novel after-sales spare part electrophoresis rack of the embodiment is used for installing various electrophoresis spare part assemblies, each of which includes a plurality of electrophoresis spare parts of the same shape and size, and the plurality of electrophoresis spare parts are arranged in a preset arrangement manner; the electrophoresis rack includes a bottom frame and a top frame, the top frame is provided with a plurality of fixed mounting areas, each of the fixed mounting areas is used for fixedly mounting a group of the electrophoresis spare part assemblies, each of the fixed mounting areas has a plurality of mounting structures, and the distribution of the plurality of mounting structures corresponding to the fixed mounting area is adapted to the arrangement manner of the electrophoresis spare parts in the corresponding group of the electrophoresis spare parts.
[0006] In a possible implementation manner, the top frame further includes a first mounting rack assembly, a second mounting rack assembly and a third mounting rack assembly; the first mounting rack assembly, the second mounting rack assembly and the third mounting rack assembly are respectively used for fixedly mounting one kind of the electrophoresis spare parts; the first mounting rack assembly and the second mounting rack assembly are respectively connected with the corresponding first kind of electrophoresis spare parts and second kind of electrophoresis spare parts through three-point positioning, and the size of the first kind of electrophoresis spare parts is greater than that of the second kind of electrophoresis spare parts; the third mounting rack assembly is suspendedly connected with the corresponding third kind of electrophoresis spare parts.
[0007] In possible implementation manners, the first mounting rack assembly comprises a first fixing rod, a second fixing rod, a third fixing rod and a plurality of first positioning member assemblies, the first fixing rod, the second fixing rod and the third fixing rod are arranged at the front part, the bottom end and the rear part of the first electrophoretic spare part respectively; each first positioning member assembly comprises a first positioning pin, a limiting block and a rotating handle; the first positioning pin is inserted into the first front end hole of the first electrophoretic spare part, the lower end of the first electrophoretic spare part extends into the limiting block, and the rotating handle is inserted into the first rear end hole of the first electrophoretic spare part.
[0008] In possible implementation manners, each third fixing rod is further provided with a same number of handle grooves as the rotating handles, both ends of the rotating handle are respectively an insertion end and a clamping end, the insertion end is inserted into the first rear end hole, and the clamping end is clamped into the handle groove.
[0009] In possible implementation manners, the limiting block comprises two limiting plates, the bottom parts of the two limiting plates are connected to the top part of the second fixing rod, and the bottom parts of the two limiting plates extend towards each other.
[0010] In possible implementation manners, the first mounting rack assembly further comprises a first vertical support rod, the first fixing rod, the second fixing rod and the third fixing rod are connected to the first vertical support rod respectively.
[0011] In possible implementation manners, the second electrophoretic spare part has the same shape as the first electrophoretic spare part, and the size of the second electrophoretic spare part is smaller than that of the first electrophoretic spare part; the second mounting rack assembly has the same structure as the first mounting rack assembly, and the size of the second mounting rack assembly is smaller than that of the first mounting rack assembly, so as to be matched with the second electrophoretic spare part.
[0012] In possible implementation manners, the third mounting rack assembly comprises a fourth fixing rod and a second vertical support rod, the fourth fixing rod is arranged at the top part of the second vertical support rod, a plurality of hanging holes are arranged on the fourth fixing rod along the length direction of the fourth fixing rod, and the third electrophoretic spare part is connected to the hanging holes.
[0013] In possible implementation manners, the bottom frame comprises two horizontal support rods and a connecting rod, both ends of the two horizontal support rods are connected through the connecting rod, and the first vertical support rod and the second vertical support rod are connected to the two horizontal support rods respectively.
[0014] In possible implementation manners, each horizontal support rod is provided with a plurality of adapter blocks, and the plurality of adapter blocks are arranged along the extension direction of the corresponding horizontal support rod.
[0015] The embodiment of the utility model has the advantages that: the material frame can install multiple electrophoresis spare parts components at the same time, and each fixed mounting area can be designed according to the arrangement mode of the spare parts, so that the space can be fully utilized and the storage capacity is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the drawings needed to be used in the embodiment will be briefly introduced as follows, and it should be understood that the following drawings only show some embodiments of the utility model, and therefore should not be regarded as a limitation on the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the premise of the drawings.
[0017] Figure 1 It is a first perspective view of the structure of the novel post-sale spare part electrophoresis material frame of the embodiment of the utility model.
[0018] Figure 2 It is a second perspective view of the structure of the novel post-sale spare part electrophoresis material frame of the embodiment of the utility model.
[0019] Figure 3 It is the embodiment of the utility model Figure 1 The novel post-sale spare part electrophoresis material frame of the embodiment of the utility model Figure 1 It is an enlarged view of place A, wherein place C corresponds to the first front end hole of the first electrophoresis spare part, place D corresponds to the first rear end hole of the first electrophoresis spare part, and place E corresponds to the lower end of the first electrophoresis spare part.
[0020] Figure 4 It is the embodiment of the utility model Figure 1 The novel post-sale spare part electrophoresis material frame of the embodiment of the utility model Figure 1 It is an enlarged view of place B.
[0021] Icon: 1, bottom frame; 11, horizontal support rod; 12, connecting rod; 13, adapter block; 2, top frame; 3, first mounting rack component; 31, first fixed rod; 32, second fixed rod; 33, third fixed rod; 34, first vertical support rod; 41, limiting block; 411, limiting plate; 42, rotating handle; 43, handle groove; 5, third mounting rack component; 51, fourth fixed rod; 511, hanging hole; 52, second vertical support rod; 6, second mounting rack component. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application but not all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0024] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0025] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, or the orientations or positional relationships commonly placed when the product of the present application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third", etc. are only used for differentiation in description and cannot be understood as indicating or implying relative importance.
[0026] In addition, the terms "horizontal", "vertical", etc. do not mean that the components must be absolutely horizontal or vertical, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0027] In the description of the present application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set", "mount", "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0028] AsFigure 2 and Figure 3 As shown in FIGS. 1-3, the new after-sales spare parts electrophoresis rack according to the embodiments of the present application is used to install various electrophoresis spare parts assemblies. Each electrophoresis spare parts assembly includes a plurality of electrophoresis spares of the same shape and size, and the plurality of electrophoresis spares are arranged in a preset arrangement manner. The electrophoresis rack includes a bottom frame 1 and a top frame 2. The top frame 2 is provided with a plurality of fixed mounting areas. Each fixed mounting area is used to fixedly mount a group of electrophoresis spare parts assemblies. Each fixed mounting area has a plurality of mounting structures. The distribution of the plurality of mounting structures in the corresponding fixed mounting area is adapted to the arrangement manner of the electrophoresis spares in the corresponding group of electrophoresis spare parts assemblies.
[0029] In combination with the above embodiments, the bottom frame 1 can be made of strong stainless steel and welded to ensure the stability of the entire rack. The size of the bottom frame 1 is designed according to actual needs so as to be able to accommodate a plurality of top frames 2 and the electrophoresis spare parts assemblies placed on the rack.
[0030] The top frame 2 is provided with a plurality of fixed mounting areas. Each fixed mounting area is made of a high-strength metal plate and has good wear resistance and corrosion resistance. The shape and size of the mounting structure are matched with the electrophoresis spare parts assembly to ensure that the electrophoresis spare parts can be firmly fixed in the mounting area.
[0031] Since the rack can simultaneously install a plurality of electrophoresis spare parts assemblies, and each fixed mounting area can be designed according to the arrangement manner of the electrophoresis spares, the space can be fully utilized to improve the storage capacity. Compared with the traditional storage method, the new rack can store more electrophoresis spares in the same space and can store electrophoresis spares of different shapes and sizes.
[0032] The new after-sales spare parts electrophoresis rack according to the embodiments of the present application further includes a first mounting rack assembly 3, a second mounting rack assembly 6, and a third mounting rack assembly 5. The first mounting rack assembly 3, the second mounting rack assembly 6, and the third mounting rack assembly 5 are respectively used to fixedly mount a first, a second, and a third electrophoresis spare. The first mounting rack assembly 3 and the second mounting rack assembly 6 are respectively connected with the first and the second electrophoresis spares through three-point positioning, and the size of the first electrophoresis spare is larger than that of the second electrophoresis spare. The third mounting rack assembly 5 is suspendedly connected with the third electrophoresis spare.
[0033] Based on the above embodiments, the electrophoresis spare parts can be divided into front fenders and rear fenders. The front fenders are available in two different sizes: a larger front fender and a smaller front fender, and a rear fender. The two types of front fenders are mounted on the first mounting bracket assembly 3 and the second mounting bracket assembly 6 using a three-point positioning method, respectively. The rear fender is mounted on the third mounting bracket assembly 5 using a suspension method, thus allowing the electrophoresis rack to accommodate spare parts of different sizes and types. Furthermore, the first mounting bracket assembly 3, the second mounting bracket assembly 6, and the third mounting bracket assembly 5 are arranged laterally, allowing for the placement of multiple front and rear fenders, thereby increasing the loading capacity of the electrophoresis rack.
[0034] like Figure 4 As shown, point C corresponds to the first front end hole of the first type of electrophoresis spare part, point D corresponds to the first rear end hole of the first type of electrophoresis spare part, and point E corresponds to the lower end of the first type of electrophoresis spare part. In this embodiment of the novel aftermarket spare part electrophoresis rack, the first mounting bracket assembly 3 includes a first fixing rod 31, a second fixing rod 32, a third fixing rod 33, and multiple first positioning component assemblies. The first fixing rod 31, the second fixing rod 32, and the third fixing rod 33 are respectively arranged at the front, bottom, and rear of the first type of electrophoresis spare part. Each first positioning component assembly 3 includes a first positioning pin, a limiting block 41, and a rotating handle 42. The first positioning pin is inserted into the first front end hole of the first type of electrophoresis spare part, the lower end of the first type of electrophoresis spare part extends into the limiting block 41, and the rotating handle 42 is inserted into the first rear end hole of the first type of electrophoresis spare part.
[0035] In conjunction with the above embodiments, by utilizing the fixed structure (first front end hole and first rear end hole) on the front fender, the first fixing rod 31, the second fixing rod 32, and the third fixing rod 33 are arranged in the form of the first front end hole, the lower end, and the first rear end hole corresponding to the first type of electrophoresis spare part. Thus, they are respectively positioned and inserted into the first front end hole and the first rear end hole of the electrophoresis spare part through the first positioning pin and the rotating handle 42. At the same time, the lower end of the electrophoresis spare part is limited within the limiting block 41 of the second fixing rod 32, thereby realizing the three-point positioning of the front fender and the fixed installation of the front fender.
[0036] In this embodiment of the novel aftermarket spare parts electrophoresis rack, each third fixing rod 33 is further provided with the same number of handle slots 43 as the rotating handles 42. The two ends of the rotating handle 42 are a plug-in end and a snap-fit end, respectively. The plug-in end plugs into the first rear end hole, and the snap-fit end snaps into the handle slot. After the rotating handle 42 is plugged into and positioned in the first rear end hole, the snap-fit end is engaged with the handle slot 43, thereby fixing the rotating handle 42 and preventing significant shaking of the front fender after three-point positioning.
[0037] The novel post-sale spare part electrophoresis rack of the embodiment of the application, the limiting block 41 comprises two limiting plates 411, the bottom of the two limiting plates 411 is connected with the top of the second fixing rod 32, and the bottom of the two limiting plates 411 is arranged in an extending manner towards each other. The bottom end of the two limiting plates 411 is welded on the second fixing rod 32, and the bottom end of the two limiting plates 411 extends towards each other, thereby forming a V-shaped groove, and the bottom end of the front wing panel extends into the V-shaped groove. The V-shaped groove plays a role of guiding and limiting the front wing panel, and the guiding and positioning of the V-shaped groove are beneficial to the quick installation of the front wing panel on the second fixing rod 32, and on the other hand, during the electrophoresis operation, the front wing panel floats due to the vibration of the overall operation equipment, and since the V-shaped groove is of an open-top structure and the opening at the upper portion is larger than the opening at the lower portion, the front wing panel does not collide with the V-shaped groove in a large range during the floating process, thereby playing a role of protecting the outer surface of the front wing panel.
[0038] The novel post-sale spare part electrophoresis rack of the embodiment of the application, the first mounting rack assembly 3 further comprises a first vertical support rod 34, and the first fixing rod 31, the second fixing rod 32 and the third fixing rod 33 are connected with the first vertical support rod 34 respectively. The bottom of the first vertical support rod 34 is welded on the bottom frame 1, thereby providing installation positions for the first fixing rod 31, the second fixing rod 32 and the third fixing rod 33.
[0039] The novel post-sale spare part electrophoresis rack of the embodiment of the application, the second electrophoresis spare part is of the same shape as the first electrophoresis spare part, and the size of the second electrophoresis spare part is smaller than that of the first electrophoresis spare part; the structure of the second mounting rack assembly 6 is the same as that of the first mounting rack assembly 3, and the size of the second mounting rack assembly 6 is smaller than that of the first mounting rack assembly 3, so as to be adapted to the second electrophoresis spare part, thereby enabling the front wing panel of a smaller size to be installed.
[0040] As shown in The novel post-sale spare part electrophoresis rack of the embodiment of the application, the third mounting rack assembly 5 comprises a fourth fixing rod 51 and a second vertical support rod 52, the fourth fixing rod 51 is arranged at the top of the second vertical support rod 52, a plurality of hanging holes 511 are arranged on the fourth fixing rod 51 along the length direction of the fourth fixing rod 51, and the third electrophoresis spare part is connected with the hanging holes 511, thereby realizing the positioning installation of different types of electrophoresis spare parts.
[0041] The novel post-sale spare part electrophoresis rack of the embodiment of the application, the bottom frame 1 comprises two horizontal support rods 11 and a connecting rod 12, the two ends of the two horizontal support rods 11 are connected through the connecting rod 12, and the first vertical support rod 34 and the second vertical support rod 52 are connected with the two horizontal support rods 11 respectively.
[0042] The novel post-sale spare part electrophoresis rack of the embodiment of the application is provided with a plurality of adapter supporting blocks 13 on each transverse supporting rod 11, and the plurality of adapter supporting blocks 13 are arranged along the extension direction of the corresponding transverse supporting rod 11. Each adapter supporting block 13 is used for limiting the bottom frame 1 on the slide rail of the electrophoresis pool on one hand, and can be used as a connecting point on the other hand, so that the traction device can integrally drag the electrophoresis rack to move through the adapter supporting block 13.
[0043] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A novel post-sale spare part electrophoretic rack characterized by, The utility model provides a kind of for installing multiple electrophoresis spare parts assemblies, each of the multiple electrophoresis spare parts assemblies includes multiple electrophoresis spare parts of same shape and size, and the multiple electrophoresis spare parts are arranged according to preset arrangement mode;The electrophoresis rack includes bottom frame and top frame, the top frame is provided with multiple fixed mounting areas, each of the multiple fixed mounting areas is used to fixedly mount a group of the electrophoresis spare parts assemblies, each of the multiple fixed mounting areas has multiple mounting structures, and the distribution of the multiple mounting structures corresponding to the fixed mounting area is adapted to the arrangement mode of the electrophoresis spare parts in the corresponding group of the electrophoresis spare parts.
2. The novel post-sale spare part electrophoresis rack according to claim 1, characterized in that, The top frame further includes a first mounting rack assembly, a second mounting rack assembly and a third mounting rack assembly;The first mounting rack assembly, the second mounting rack assembly and the third mounting rack assembly are respectively used to fixedly mount one of the electrophoresis spare parts;The first mounting rack assembly and the second mounting rack assembly are respectively connected with the corresponding first electrophoresis spare part and the second electrophoresis spare part by three-point positioning, and the size of the first electrophoresis spare part is larger than that of the second electrophoresis spare part;The third mounting rack assembly is connected with the corresponding third electrophoresis spare part by suspension.
3. The novel post-sale spare part electrophoresis rack according to claim 2, characterized in that, The first mounting rack assembly includes a first fixed rod, a second fixed rod, a third fixed rod and a plurality of first positioning member assemblies, the first fixed rod, the second fixed rod and the third fixed rod are respectively arranged according to the front, the bottom end and the rear of the first electrophoresis spare part;Each of the first positioning member assemblies includes a first positioning pin, a limiting block and a rotating handle;The first positioning pin is inserted into the first front end hole of the first electrophoresis spare part, the lower end of the first electrophoresis spare part extends into the limiting block, and the rotating handle is inserted into the first rear end hole of the first electrophoresis spare part.
4. The novel post-sale spare part electrophoresis rack according to claim 3, characterized in that, Each of the third fixed rods is further provided with a same number of handle grooves as the rotating handle, both ends of the rotating handle are respectively an insertion end and a clamping end, the insertion end is inserted into the first rear end hole, and the clamping end is clamped into the handle groove.
5. The novel post-sale spare part electrophoresis rack according to claim 3, characterized in that, The limiting block includes two limiting plates, the bottom of the two limiting plates is connected with the top of the second fixed rod, and the bottom of the two limiting plates extends oppositely.
6. The novel post-sale spare part electrophoretic tank rack according to claim 3, characterized by, The first mounting rack assembly further includes a first vertical support rod, and the first fixed rod, the second fixed rod and the third fixed rod are connected with the first vertical support rod.
7. The novel post-sale spare part electrophoresis rack according to claim 2, characterized by, The second electrophoresis spare part has the same shape as the first electrophoresis spare part, and the size of the second electrophoresis spare part is smaller than that of the first electrophoresis spare part;The second mounting rack assembly has the same structure as the first mounting rack assembly, and the size of the second mounting rack assembly is smaller than that of the first mounting rack assembly, so as to be adapted to the second electrophoresis spare part.
8. The novel post-sale spare part electrophoretic tank rack according to claim 6, characterized by, The third mounting rack assembly includes a fourth fixed rod and a second vertical support rod, the fourth fixed rod is arranged at the top of the second vertical support rod, a plurality of hanging holes are arranged on the fourth fixed rod along the length direction of the fourth fixed rod, and the third electrophoresis spare part is connected with the hanging holes.
9. The novel after-market spare part electrophoretic tank rack of claim 8, wherein, The bottom frame comprises two lateral support rods and a connecting rod, two ends of the two lateral support rods are connected by the connecting rod, and the first vertical support rod and the second vertical support rod are connected with the two lateral support rods respectively.
10. The novel after-market spare part electrophoretic tank rack of claim 9, wherein, A plurality of adapter blocks are arranged on each of the lateral support rods, and the plurality of adapter blocks are arranged along the extension direction of the corresponding lateral support rod.