Electroplating hanger for high-precision connecting seat valve cover

By designing shielding parts and clearance openings on the electroplating fixture, the problems of scorching in the tip area and insufficient coating in the corner recess area during the electroplating process of high-precision continuous valve cover are solved, thereby improving the uniformity of the coating and the salt spray performance after electroplating.

CN223951252UActive Publication Date: 2026-02-27HAIYAN DINGSHENG MACHINERY
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Patent Information

Application Number
CN202520347425.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-02-27
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

During the electroplating process, the tip area of ​​the high-precision valve cover is prone to burning, and the coating thickness in the corner recess area is insufficient, resulting in a low electroplating yield and failure to pass the salt spray performance test.

Method used

Design an electroplating rack that uses a shielding part to shield the tip area. The shielding part is connected to the cathode of the power supply, so that the part where the electric field lines converge is shielded and dispersed, and flows to the corner recess area through the avoidance opening, thereby increasing the distribution of electric field lines in the corner recess area and ensuring that the coating thickness is uniform after electroplating.

Benefits of technology

It effectively avoids scorching in the tip area, increases the coating thickness in the corner recess area, ensures the uniformity of the coating on the surface of the high-precision connecting seat valve cover after electroplating, and improves the electroplating quality and salt spray performance test pass rate.

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Abstract

The electroplating hanger comprises a main rod and a plurality of mounting assemblies arranged on the main rod in the length direction, each mounting assembly comprises two supports which are vertically symmetrical, and a mounting area used for containing the high-precision connecting seat valve deck is defined between the upper support and the lower support; the ends, away from the main rod, of the supports are bent towards the tip end area of the high-precision connecting seat valve deck to form shielding parts, and a receding opening is formed by a space defined by the shielding parts on the two supports. When the high-precision connecting seat valve cover is placed in the mounting area, the shielding part is close to the tip area, and the avoiding opening avoids and exposes the corner concave area; in the electroplating process, the shielding part is connected with the cathode of the power supply, so that the shielding part counteracts part of power lines to pass through, and more power lines flow to the corner concave area through the avoiding opening. According to the electroplating hanger for the high-precision connecting seat valve cover, the shielding part is arranged to shield the tip area, so that the tip area is prevented from being overburnt, fogging of the corner concave area is avoided, and the electroplating quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electroplating technical field, concretely relates to electroplating hanger for high-precision continuous seat valve cover. BACKGROUND

[0002] Electroplating is a process of plating a thin layer of other metal or alloy on the surface of certain metal by electrolysis, which is a technology of attaching a metal film to the surface of metal or other material parts by electrolysis to prevent metal oxidation (such as rust), improve wear resistance, electrical conductivity, reflectivity, corrosion resistance (copper sulfate, etc.), and enhance aesthetics. Electroplating hanger is an important tool in electroplating production, mainly having the functions of conducting electricity, supporting and fixing the plated parts. The traditional hanger generally has a plurality of hanging teeth on the hanging rod, and the plated parts are directly hung on the hanging teeth. The hanger is connected with the electrode, so that the current is uniformly transmitted to the plated parts for electroplating.

[0003] However, there is a high-precision continuous seat valve cover 3 (as shown in the accompanying drawings Figure 7 and Figure 8 ), which is a square special-shaped structure, including a square base plate 310 and a pipe body 320 protruding from the front end face of the base plate 310. The four side corners of the base plate 310 form a sharp end area 301, and the corner area between the base plate 310 and the pipe body 320 forms a corner concave area 302. The four side corners of the base plate 310 are also hollowed out to form connecting holes 303. When the high-precision continuous seat valve cover 3 is placed on the ordinary hanger, the circumferential side of the high-precision continuous seat valve cover 3 is not blocked by other components. During the electroplating process, due to the electroplating sharp end discharge effect, the sharp end area 301 is located in the high area of the electroplating power line distribution, which causes the sharp end area 301 to easily burn; the corner concave area 302 is located in the low area of the electroplating power line distribution, which causes the plating layer of the corner concave area 302 to be insufficient and fogging, so that it cannot pass the salt spray test.

[0004] Therefore, how to design a suitable electroplating hanger for the high-precision continuous seat valve cover 3 and improve the electroplating yield has become the main problem to be solved at present. SUMMARY

[0005] In view of the above defects or deficiencies in the prior art, it is desirable to provide an electroplating hanger for a high-precision continuous seat valve cover. By providing a shielding part to shield the sharp end area, the shielding part is connected to the power supply cathode, so that during the electroplating process, the power lines converging to the sharp end area are dispersed by the shielding part, thereby avoiding burning of the sharp end area due to high potential; and the blocked power lines flow to the corner concave area through the avoidance opening formed between the shielding parts, so that the power lines distributed in the corner concave area increase, the thickness of the plating layer in the corner concave area increases, fogging is avoided, and the salt spray performance test of the high-precision continuous seat valve cover is qualified. The plating layer thickness of the high-precision continuous seat valve cover after electroplating is uniform, and the quality of electroplating is improved.

[0006] The utility model discloses the effect is realized like this:

[0007] The application provides a kind of for high-precision seat valve cover electroplating hanger, including vertical main stem and be provided with several mounting components in the length direction of main stem, each group of mounting components includes two supports symmetrically in upper and lower, installation area for accommodating high-precision seat valve cover is enclosed between the two supports in upper and lower, the end of support away from main stem is bent and forms sheltering portion towards the tip area of high-precision seat valve cover, and the space formed between the sheltering portion on two supports is formed into avoidance mouth;When high-precision seat valve cover is placed in installation area, sheltering portion is close to tip area, and avoidance mouth avoids and exposes corner concave area;During electroplating process, the cathode of power supply is connected with sheltering portion, so that sheltering portion offsets part of electric power line, and more electric power line flows to corner concave area through avoidance mouth.

[0008] Further, the support includes a first branch and a second branch that are connected in upper and lower, the outer end of the first branch is bent to form a sheltering portion, the second branch extends in a direction away from the main stem to form two mounting portions that are symmetric in left and right, and the mounting portions are configured to be inserted and fitted with the connection hole on the high-precision seat valve cover. Not only is the installation and dismounting operation convenient, but also the structure of the support is relatively simple and easy to process.

[0009] Further, the front end of the mounting portion is connected with a hanging tooth wire, the hanging tooth wire is electrically connected with the high-precision seat valve cover, and the hanging tooth wire has an arc-shaped bending structure. After the high-precision seat valve cover is mounted on the mounting portion, the front end of the high-precision seat valve cover is stopped by the arc-shaped part of the hanging tooth wire, and the high-precision seat valve cover is not easy to fall off the hanging tooth wire, so that the stability is good.

[0010] Further, in the same mounting component, the middle part of the hanging tooth wire on the upper side is concave downward, and the middle part of the hanging tooth wire on the lower side is convex upward. The high-precision seat valve cover is stopped by the bending part of the hanging tooth wire, and the high-precision seat valve cover is not easy to fall off the hanging tooth wire, so that the connection stability of the high-precision seat valve cover and the hanging tooth wire is further improved.

[0011] Further, the mounting portion is covered with an insulating member. In the electroplating process, the mounting portion made of metal material conducts electricity and contacts with the electroplating solution to produce an electrochemical reaction, so that a plating layer is formed on the mounting portion, and raw materials are wasted.

[0012] Further, the sheltering portion includes a horizontal portion extending transversely, and a vertical portion extending in a vertical direction from the left and right ends of the horizontal portion, and the corner part between the horizontal portion and the vertical portion is opposite to the tip area. The sheltering portion does not easily disperse the electric power line of the part of the high-precision seat valve cover other than the tip area, so that the plating layer is uniform after the high-precision seat valve cover is electroplated, and the electroplating quality is improved.

[0013] Further, the insulation member covers the part of the shielding portion away from the tip area. Thus, only the part of the shielding portion close to the tip area is covered by the insulation member, so that the power lines outside the tip area are not dispersed by the shielding portion, and the quality of the electroplating is further ensured.

[0014] Further, the middle part of the support is connected to the main rod, so that the front and back sides of the support form mounting areas for mounting high-precision seat valve covers. Thus, two high-precision seat valve covers can be mounted on each set of mounting assemblies, the space of the hanger is effectively utilized, more high-precision seat valve covers can be processed in a single electroplating, and the electroplating efficiency is improved.

[0015] Further, the main rod includes a main body part on the lower side for arranging the mounting assemblies and a hook part on the upper side, and the hook part is bent with the main body part, so that the strength of the main rod is improved.

[0016] The electroplating hanger for the high-precision seat valve cover provided in the application shields the tip area by the shielding portion, the shielding portion is connected to the power supply cathode, so that the power lines converging to the tip area are dispersed by the shielding portion and form a plating layer on the surface of the shielding portion in the electroplating process, so that the power lines flowing to the tip area are less, and the tip area is prevented from being burned due to high potential; and the blocked power lines flow to the corner recess area through the avoiding openings formed between the shielding portions, so that the power lines distributed at the corner recess area are more, the thickness of the plating layer at the corner recess area is increased, the fogging is prevented, and the salt spray performance test of the high-precision seat valve cover is qualified. Thus, the power lines on the surface of the high-precision seat valve cover are more uniformly distributed by the shielding portion, so that the thickness of the plating layer on the surface of the high-precision seat valve cover after electroplating is uniform, and the quality of the electroplating is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Other features, objects, and advantages of the application will become more apparent from the following detailed description of non-limiting embodiments made with reference to the following drawings:

[0018] Figure 1 A perspective structural schematic view of the electroplating hanger for the high-precision seat valve cover provided in the application is shown in the figure;

[0019] Figure 2 A connection structural schematic view between the electroplating hanger and the high-precision seat valve cover provided in the application is shown in the figure;

[0020] Figure 3 A front view structural schematic view of the electroplating hanger for the high-precision seat valve cover provided in the application is shown in the figure;

[0021] Figure 4 A cross-sectional structural schematic view of the electroplating hanger for the high-precision seat valve cover provided in the application is shown in the figure;

[0022] Figure 5 A perspective view of a main rod provided by an embodiment of the present application is shown in FIG. 1.

[0023] Figure 6 A perspective view of a bracket after being treated by impregnation provided by an embodiment of the present application is shown in FIG. 2.

[0024] Figure 7 A front view of an electroplating hanger for a high-precision seat valve cover provided by an embodiment of the present application is shown in FIG. 3.

[0025] Figure 8 A back view of an electroplating hanger for a high-precision seat valve cover provided by an embodiment of the present application is shown in FIG. 4.

[0026] The reference numerals are as follows: 1-main rod, 101-main body part, 102-hook part, 2-bracket, 2a-first supporting rod, 2b-second supporting rod, 201-avoidance opening, 210-shielding part, 211-horizontal part, 212-vertical part, 220-hanging part, 221-hanging tooth wire, 3-high-precision seat valve cover, 301-tipped end area, 302-corned recessed area, 303-connection hole. DETAILED DESCRIPTION

[0027] The present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely intended for the purpose of interpretation of the present application and are not limiting of the present application. In addition, it should be noted that only parts related to the present application are shown in the accompanying drawings for the purpose of description.

[0028] Please refer to the accompanying drawings Figures 1-8 The present embodiment provides an electroplating hanger for a high-precision seat valve cover, which includes a vertical main rod 1 and a plurality of hanging assemblies arranged along the length direction of the main rod 1. Each of the hanging assemblies includes two brackets 2 which are symmetrically arranged in an up-down manner. The area surrounded by the two brackets 2 forms a mounting area for accommodating the high-precision seat valve cover 3. The end of the bracket 2 away from the main rod 1 is bent to form a shielding part 210 which faces the tipped end area 301 of the high-precision seat valve cover 3. The space surrounded by the shielding parts 210 on the two brackets 2 forms an avoidance opening 201. When the high-precision seat valve cover 3 is placed in the mounting area, the shielding part 210 is close to the tipped end area 301, and the avoidance opening 201 avoids and exposes the corned recessed area 302. During the electroplating process, the shielding part 210 is connected to the cathode of the power supply, so that the shielding part 210 offsets part of the electric lines and makes more electric lines flow to the corned recessed area 302 through the avoidance opening 201.

[0029] In the embodiment, the tip area 301 is shielded by the shielding part 210, the shielding part 210 is connected with the power supply cathode, so that the power lines converging to the tip area 301 are dispersed by the shielding part 210 during the electroplating process, and the plating layer is formed on the surface of the shielding part 210, so that the power lines flowing to the tip area 301 are less, and the burning of the tip area 301 due to high potential is avoided; and the blocked power lines flow to the corner recess area 302 through the avoiding opening 201 surrounded by the shielding part 210, so that the power lines distributed at the corner recess area 302 are more, the thickness of the plating layer at the corner recess area 302 is increased, the fogging is avoided, and the high-precision seat valve cover 3 is ensured to pass the salt spray test. Therefore, by arranging the shielding part 210, the power lines on the surface of the high-precision seat valve cover 3 are more uniformly distributed, so that the thickness of the plating layer on the surface of the high-precision seat valve cover 3 after electroplating is uniform, and the quality of electroplating is improved.

[0030] Preferably, three groups of mounting assemblies are arranged on the main rod 1 in the length direction, so that the space of the electroplating hanger is effectively utilized, and more high-precision seat valve covers 3 can be processed in a single electroplating process, and the efficiency is higher. Of course, in other embodiments of the present application, the number of mounting assemblies on the main rod 1 can also be two groups, four groups, five groups, etc.

[0031] Please refer to the accompanying drawings Figures 1-2 In some embodiments of the present application, the support 2 includes a first support rod 2a and a second support rod 2b connected in sequence, the outer end of the first support rod 2a is bent to form a shielding part 210, and the second support rod 2b extends in a direction away from the main rod 1 to form two mounting parts 220 which are symmetrical to each other, and the mounting part 220 is configured to be inserted and matched with the high-precision seat valve cover 3 through the connecting hole 303 on the high-precision seat valve cover 3.

[0032] In the embodiment, the high-precision seat valve cover 3 is hung on the support 2 through the mounting part 220, which not only makes the installation and dismounting operation convenient, but also makes the structure of the support 2 simple and convenient to process.

[0033] Preferably, the first support rod 2a and the second support rod 2b are both composed of two bent thin rods, and the structure is relatively simple. A space is left between the first support rod 2a and the second support rod 2b in the vertical direction, so that the shielding part 210 and the high-precision seat valve cover 3 are not too close, and the electroplating effect is not affected. The rear end of the first support rod 2a and the second support rod 2b are fixed by soldering, so that the overall strength of the support 2 is good.

[0034] Of course, in other embodiments of the present application, the mounting assembly can also fix the high-precision seat valve cover 3 by clamping, clamping, screwing, etc.

[0035] Please refer to the accompanying drawings Figure 4In some embodiments of the present application, the front end of the mounting portion 220 is connected with the hanging tooth wire 221, and the hanging tooth wire 221 is electrically connected with the high-precision seat valve cover 3. In addition, the hanging tooth wire 221 is in an arc-shaped bending structure.

[0036] In the present embodiment, the electroplating hanger not only electrically connects the hanging tooth wire 221 with the high-precision seat valve cover 3, and communicates the high-precision seat valve cover 3 with the power cathode, so that a plating layer can be formed on the surface of the high-precision seat valve cover 3 during electroplating, but also the hanging tooth wire 221 is in an arc-shaped bending structure, so that after the high-precision seat valve cover 3 is mounted on the mounting portion 220, the front end of the high-precision seat valve cover 3 is stopped by the arc-shaped part of the hanging tooth wire 221, and the high-precision seat valve cover 3 is not easy to fall off the hanging tooth wire 221, and the stability is good.

[0037] Please refer to the accompanying drawings Figure 4 In some embodiments of the present application, in the same mounting assembly, the middle part of the hanging tooth wire 221 on the upper side is downwardly concave, so that the hole wall of the connecting hole 303 on the upper side can be attached to the concave part of the hanging tooth wire 221, and under the action of gravity, the high-precision seat valve cover 3 has a tendency to move to the concave part of the hanging tooth wire 221, so that the high-precision seat valve cover 3 can be stably mounted on the hanging tooth wire 221. In addition, the middle part of the hanging tooth wire 221 on the lower side is upwardly convex, so that the lower end of the high-precision seat valve cover 3 is outwardly stopped by the hole wall of the connecting hole 303 on the lower side, and the lower end of the high-precision seat valve cover 3 cannot be separated from the hanging tooth wire 221, and the connection stability of the high-precision seat valve cover 3 and the hanging tooth wire 221 is further improved.

[0038] Please refer to the accompanying drawings Figure 6 In some embodiments of the present application, the mounting portion 220 is covered with an insulating member. In the electroplating process, the mounting portion 220 made of metal material conducts electricity and contacts with the electroplating solution, and then an electrochemical reaction occurs, so that a plating layer is formed on the mounting portion 220, and raw materials are wasted.

[0039] Preferably, the mounting portion 220, the main rod 1 and the second branch rod 2b are all subjected to a rubber dipping treatment, so that a layer of rubber film is attached to the surface of each of them, and they have good waterproofness and insulation, so as to avoid a reaction with the electroplating solution and consume raw materials.

[0040] Please refer to the accompanying drawings Figure 3 In some embodiments of the present application, the shielding portion 210 includes a horizontal portion 211 extending horizontally, and vertical portions 212 extending vertically from the left and right ends of the horizontal portion 211, and the corner part between the horizontal portion 211 and the vertical portions 212 is opposite to the pointed end area 301.

[0041] In the embodiment, the shielding part 210 is bent to form a corner structure similar to the tip area 301, so that the shielding part 210 does not easily disperse the electric lines of the high-precision valve cover 3 except the tip area 301, thereby ensuring the uniformity of the plating layer of the high-precision valve cover 3 after electroplating and improving the electroplating quality.

[0042] Please refer to the accompanying drawings Figure 6 In some embodiments of the present application, the part of the shielding part 210 away from the tip area 301 is covered with an insulating member. Only the part of the shielding part 210 close to the tip area 301 is covered with the insulating member, so that the electric lines of the part of the high-precision valve cover 3 except the tip area 301 are not dispersed by the shielding part 210, thereby further ensuring the electroplating quality.

[0043] Preferably, as shown in the accompanying drawings Figure 6 The middle side of the horizontal part 211 and the lower side of the vertical part 212 are subjected to a rubber dipping treatment, and a rubber film is attached to the surfaces. Only the corner area between the vertical part 212 and the horizontal part 211, i.e., the part close to the tip area 301, is exposed, so that only the electric lines of the tip area 301 are dispersed by the shielding part 210, thereby protecting the tip area 301 and avoiding affecting the thickness of the plating layer of other parts of the high-precision valve cover 3.

[0044] Please refer to the accompanying drawings Figures 1-2 In some embodiments of the present application, the middle part of the bracket 2 is connected to the main rod 1, so that the front and rear sides of the bracket 2 form mounting areas for mounting the high-precision valve cover 3. Each set of mounting assembly can mount two high-precision valve covers 3, effectively utilizing the hanger space, so that more high-precision valve covers 3 can be processed in a single electroplating process, thereby improving the electroplating efficiency.

[0045] Please refer to the accompanying drawings Figure 5 In some embodiments of the present application, the main rod 1 includes a main body part 101 at the lower side for arranging the mounting assembly and a hook part 102 at the upper side, and the hook part 102 is subjected to a bending treatment with the main body part 101.

[0046] In the embodiment, the hook part 102 and the main body part 101 are subjected to a bending treatment, so that the main rod 1 is not easily bent and deformed even if the main body part 101 bears a large weight, thereby improving the strength of the main rod 1. The hook part 102 is a hook structure, and the electroplating hanger is hung on other objects through the hook part 102, thereby being convenient to use.

[0047] It should be understood that the above-mentioned terms "center", "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise stated, the meaning of "a plurality of" is more than three.

[0048] The above description is only the preferred embodiment of the present application and the explanation of the technical principles applied. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the technical solutions formed by mutually replacing the above-mentioned features and the technical features disclosed in the present application (but not limited to) with similar functions.

Claims

1. A plating rack for high-precision seat valve covers, characterized by, The vertical main rod (1) and the mounting assembly arranged along the length direction of the main rod (1), each of the mounting assembly includes two symmetrical supports (2) arranged in upper and lower directions, and the two supports (2) are arranged to form an installation area for accommodating a high-precision valve cover (3); the end of the support (2) away from the main rod (1) is bent to form a shielding part (210) towards the tip area (301) of the high-precision valve cover (3), and the space between the shielding parts (210) of the two supports (2) forms an avoiding opening (201); when the high-precision valve cover (3) is placed in the installation area, the shielding part (210) is close to the tip area (301), and the avoiding opening (201) avoids and exposes the corner recess area (302); during the electroplating process, the shielding part (210) is connected with the cathode of the power supply, so that the shielding part (210) offsets part of the power lines, and more power lines flow to the corner recess area (302) through the avoiding opening (201).

2. The electroplating rack for high-precision seat valve cover according to claim 1, characterized in that, The support (2) includes a first support rod (2a) and a second support rod (2b) arranged in upper and lower directions, the outer end of the first support rod (2a) is bent to form a shielding part (210), and the second support rod (2b) extends away from the main rod (1) to form two mounting parts (220) symmetrical in left and right directions, and the mounting parts (220) are configured to be inserted and matched with the high-precision valve cover (3) through the connecting holes (303) on the high-precision valve cover (3).

3. The electroplating rack for high-precision seat-valve cover according to claim 2, characterized in that, The front end of the mounting part (220) is connected with a hanging tooth wire (221), the hanging tooth wire (221) is electrically connected with the high-precision valve cover (3), and the hanging tooth wire (221) has an arc-shaped bending structure.

4. The electroplating rack for high-precision seat-valve cover according to claim 3, characterized in that, In the same mounting assembly, the middle part of the hanging tooth wire (221) on the upper side is concave downward, and the middle part of the hanging tooth wire (221) on the lower side is convex upward.

5. The electroplating rack for high-precision seat-valve cover according to claim 2, wherein, The mounting part (220) is covered with an insulating part.

6. The electroplating rack for high-precision seat-valve cover according to claim 1, wherein The shielding part (210) includes a horizontal part (211) extending in a transverse direction, and a vertical part (212) extending in a vertical direction from the left and right ends of the horizontal part (211), and the corner part between the horizontal part (211) and the vertical part (212) is opposite to the tip area (301).

7. The electroplating rack for high-precision seat-valve cover according to claim 1, wherein The part of the shielding part (210) away from the tip area (301) is covered with an insulating part.

8. The electroplating rack for high-precision seat-valve cover according to claim 1, wherein, The middle part of the support (2) is connected to the main rod (1), so that the front and rear sides of the support (2) form installation areas for mounting the high-precision valve cover (3).

9. The electroplating rack for high-precision seat-valve cover according to claim 1, wherein, The main rod (1) includes a main body part (101) on the lower side for arranging the mounting assembly and a hook part (102) on the upper side, and the hook part (102) and the main body part (101) are subjected to bending treatment.