Yarn covering machine capable of adjusting yarn inlet tension
By introducing a detection and adjustment mechanism into the covering machine, and using a servo motor and roller system to monitor and adjust the yarn tension, the problem of uneven covering was solved, and the covering quality of the yarn core was improved.
Patent Information
- Application Number
- CN202520513880.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Existing covering machines lack the function of adjusting the yarn feed tension, resulting in uneven covering of the yarn core and poor quality.
A covering yarn machine including a detection mechanism and an adjustment mechanism was designed. The machine uses a servo motor and roller system to monitor and adjust the feed tension in real time. The tension change is monitored by the slider and groove structure of the detection mechanism, and the feed tension is adjusted by the roller adjustment mechanism driven by the servo motor.
It enables real-time monitoring and adjustment of the tension of the yarn feed, avoiding unevenness due to excessive looseness or tightness during yarn core covering, and improving the covering quality of the yarn core.
Smart Images

Figure CN223951309U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of covering yarn machine, concretely is a kind of covering yarn machine of adjustable incoming line tension. BACKGROUND
[0002] Covering yarn is also called wrapped yarn, it is a new type of yarn structure, it is with filament or staple fiber as yarn core, another kind of filament or staple fiber sliver is wrapped, outer wrapping yarn is wrapped to core yarn according to spiral mode, with evenness, bulky full, smooth yarn and less hair, high strength, less broken end advantage.
[0003] For the related technology in the above, the inventor believes that there are the following defects: the existing covering yarn machine usually does not have the function of adjusting incoming line tension, so that when the yarn core is covered, the yarn is too loose or too tight, and uneven covering, poor quality of the covered yarn core is prone to occur, so we propose a kind of covering yarn machine of adjustable incoming line tension to solve the above problems. INVENTION CONTENTS
[0004] In view of the deficiencies of the prior art, the utility model provides a kind of covering yarn machine of adjustable incoming line tension, solve the problem that covering yarn machine does not have the function of adjusting incoming line tension, so that when the yarn core is covered, the yarn is too loose or too tight, and uneven covering, poor quality of the covered yarn core is prone to occur.
[0005] To achieve the above object, the utility model is realized by the following technical scheme: a kind of covering yarn machine of adjustable incoming line tension, including base, gyro wheel one, gyro wheel two and gyro wheel three, the top of base is sequentially installed with first bearing, detection mechanism, adjusting mechanism and servo motor, the inner wall of first bearing is fixedly connected with first axle rod, gyro wheel one is fixedly installed on the outer wall of first axle rod, gyro wheel two is slidably connected in detection mechanism, gyro wheel three is installed and slidably connected in the inside of adjusting mechanism, the output of servo motor is fixedly connected with adjusting mechanism;
[0006] The detection mechanism includes support and sliding slot, the sliding slot is opened in the top of support, the inner wall of sliding slot is slidably connected with sliding block, the top of sliding block is installed with second bearing, the inner wall of second bearing is fixedly connected with second axle rod, gyro wheel two is installed on the outer wall of second axle rod, and one side of sliding block and the side of the inner wall of sliding slot are fixedly connected with spring.
[0007] Preferably, the inner wall of the sliding slot is provided with a pressure sensor, and the side of the sliding block is fixedly connected with a pressure rod, and the pressure rod and the pressure sensor are horizontal.
[0008] Preferably, two guide rods are fixedly connected to the inner part of the sliding groove, two through holes with the same diameter as the guide rods are formed in the inner part of the sliding block, and the two guide rods are slidably connected to the through holes.
[0009] Preferably, the adjusting mechanism comprises a support and a third bearing, the third bearing is installed on one side of the inner wall of the support, and a screw rod is installed on the inner wall of the third bearing.
[0010] Preferably, the output end of the servo motor is fixedly connected to the screw rod, and a rectangular block is sleeved on the outer wall of the screw rod.
[0011] Preferably, the rectangular block is slidably connected to the inner wall of the support, and the three rollers are rotatably connected to the top of the rectangular block.
[0012] Preferably, the inner wall of the sliding groove and the inner wall of the support are both provided with an organ case.
[0013] Beneficial effects
[0014] The utility model provides a kind of covering wire machine of adjustable incoming line tension, and compared with prior art has the following beneficial effects:
[0015] The covering wire machine of adjustable incoming line tension, by detection mechanism, can make the tension of covering wire incoming line change, and the roller two is pressed by covering wire, so that the roller two moves left and right along the detection mechanism, the position of the roller two in the detection mechanism is observed, the tension change of covering wire can be monitored, then by servo motor, roller three is pushed and moves back and forth along the inner wall of adjusting mechanism, so that the roller two slides left and right along the detection mechanism, the tension of covering wire incoming line can be adjusted, and then avoid the case of over-loose or over-tight uneven when core is covered. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is overall schematic view of the utility model;
[0017] Figure 2 It is detection mechanism and adjusting mechanism installation schematic view of the utility model;
[0018] Figure 3 It is overall cross-sectional schematic view of the utility model;
[0019] Figure 4 It is detection mechanism cross-sectional schematic view of the utility model.
[0020] In the figure: 1, base; 2, roller one; 21, first bearing; 22, first shaft; 3, detection mechanism; 31, support; 32, sliding slot; 33, sliding block; 34, second bearing; 35, second shaft; 36, guide rod; 37, spring; 38, through hole; 4, roller two; 5, adjusting mechanism; 51, support; 52, third bearing; 53, screw rod; 54, rectangular block; 7, roller three; 8, servo motor; 9, organ case; 10, pressure sensor; 11, pressure rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] Please refer to Figures 1-4 The utility model provides a kind of technical scheme: a kind of covered wire machine of adjustable incoming line tension, including base 1, roller one 2, roller two 4 and roller three 7, the top of base 1 is sequentially equipped with first bearing 21, detection mechanism 3, adjusting mechanism 5 and servo motor 8, the inner wall of first bearing 21 is fixedly connected with first shaft 22, roller one 2 is fixedly installed on the outer wall of first shaft 22, roller two 4 is slidably connected in detection mechanism 3, roller three 7 is installed and slidably connected in the inside of adjusting mechanism 5, the output end of servo motor 8 is fixedly connected with adjusting mechanism 5;
[0023] by first shaft 22, roller one 2 and adjusting mechanism 5, roller one 2, roller two 4 and roller three 7 can be installed respectively, since the output end of servo motor 8 is fixedly connected with adjusting mechanism 5, so as to be wound between roller one 2, roller two 4 and roller three 7 by covered wire, when the tension of covered wire incoming line changes, covered wire will exert pressure on roller two 4, so that it moves left and right along detection mechanism 3, at this time, roller two 4 can be observed, the tension change of covered wire can be monitored, while starting servo motor 8, roller three 7 is pushed and moves back and forth along the inner wall of adjusting mechanism 5, so that roller two 4 slides left and right along detection mechanism 3, i.e. the tension of covered wire incoming line can be adjusted;
[0024] Detection mechanism 3 includes support 31 and sliding slot 32, sliding slot 32 is opened in the top of support 31, the inner wall of sliding slot 32 is slidably connected with sliding block 33, the top of sliding block 33 is installed with second bearing 34, the inner wall of second bearing 34 is fixedly connected with second shaft 35, roller two 4 is installed on the outer wall of second shaft 35, and the side of sliding block 33 and the side of the inner wall of sliding slot 32 are fixedly connected with spring 37.
[0025] The sliding block 33 is installed through the detection of the sliding groove 32 in the inner wall of the support 31. The top of the sliding block 33 is provided with the second bearing 34, the inner wall of the second bearing 34 is fixedly connected with the second shaft rod 35, and the second roller 4 is installed on the outer wall of the second shaft rod 35. When the tension of the covering wire changes, the covering wire will exert pressure on the second roller 4, the sliding block 33 will compress the guide rod 36, and the second shaft rod 35 and the second roller 4 will move left and right along the sliding groove 32. At this time, the position of the second roller 4 in the sliding groove 32 can be observed to monitor the tension change of the covering wire.
[0026] Referring to Figure 3 , Figure 4 , the inner wall of the sliding groove 32 is provided with a pressure sensor 10 on one side, one side of the sliding block 33 is fixedly connected with a pressing rod 11, the pressing rod 11 is horizontal with the pressure sensor 10, the inside of the sliding groove 32 is fixedly connected with two guide rods 36, and the inside of the sliding block 33 is provided with two through holes 38 with the same outer diameter as the guide rods 36, and the two guide rods 36 are slidingly connected in the through holes 38.
[0027] The pressure sensor 10 is installed through the sliding groove 32. One side of the sliding block 33 is fixedly connected with the pressing rod 11. When the tension of the covering wire changes, the covering wire will exert pressure on the second roller 4, so that the sliding block 33 compresses the guide rod 36 and drives the second shaft rod 35 and the second roller 4 to move left and right along the sliding groove 32. At this time, the sliding block 33 pushes the pressing rod 11 to move in the sliding groove 32, and the pressure sensor 10 monitors the pressure of the pressing rod 11. When the pressure sensor 10 detects that the pressure is lower than the preset value, the servo motor 8 drives the third roller 7 to move forward and backward along the inner wall of the adjusting mechanism 5. Under the elastic action of the guide rod 36, the third roller 7 drives the sliding block 33 and the second roller 4 to slide along the sliding groove 32 and the two guide rods 36, so as to adjust the tension of the covering wire.
[0028] Referring to Figure 1 , Figure 2 , the adjusting mechanism 5 comprises a support 51 and a third bearing 52. The third bearing 52 is installed on one side of the inner wall of the support 51. The inner wall of the third bearing 52 and the inside of the support 51 are provided with a screw rod 53. The output end of the servo motor 8 is fixedly connected with the screw rod 53. The outer wall of the screw rod 53 is sleeved with a rectangular block 54. The rectangular block 54 is slidingly connected to the inner wall of the support 51. The third roller 7 is rotationally connected to the top of the rectangular block 54.
[0029] The third bearing 52 and the screw 53 can be installed through the support 51 in the adjustment mechanism 5. Since the output end of the servo motor 8 is fixedly connected to the screw 53, when the tension of the covering wire needs to be adjusted, the servo motor 8 is started to drive the screw 53 to rotate. Under the action of the screw, the rectangular block 54 drives the roller 7 to move back and forth along the inner wall of the support 51. At this time, under the elastic action of the guide rod 36, the slider 33 is pushed to drive the roller 4 to slide along the groove 32, which can adjust the tension of the covering wire.
[0030] See Figure 1 , Figure 2 Both the inner wall of the slide 32 and the inner wall of the support 51 are equipped with bellows covers 9.
[0031] The bellows cover 9 prevents dust, oil, and other contaminants from entering the chute 32 and the support 51 and coming into contact with the two guide rods 36, the two springs 37, and the rectangular block 54, thus reducing the frequency of equipment failures and maintenance.
[0032] During operation, rollers 2, 4, and 7 can be installed via the first shaft 22, roller 1, and adjustment mechanism 5. Since the output end of the servo motor 8 is fixedly connected to the adjustment mechanism 5, the coating wire is wound between rollers 2, 4, and 7. When the tension of the coating wire changes, the coating wire will apply pressure to roller 4, causing it to move left and right along the detection mechanism 3. At this time, roller 4 can be observed, and the tension change of the coating wire can be monitored. At the same time, the servo motor 8 is started, pushing roller 7 to move back and forth along the inner wall of the adjustment mechanism 5, so that roller 4 slides left and right along the detection mechanism 3, thereby adjusting the tension of the coating wire.
[0033] The slider 33 can be installed through the groove 32 opened on the inner wall of the bracket 31 in the detection mechanism 3. Since the top of the slider 33 is equipped with a second bearing 34, and the inner wall of the second bearing 34 is fixedly connected to a second shaft 35, and the roller 4 is installed on the outer wall of the second shaft 35, when the tension of the coated yarn changes, the coated yarn will apply pressure to the roller 4. The slider 33 will compress the guide rod 36 and drive the second shaft 35 and the roller 4 to move left and right along the groove 32. At this time, the position of the roller 4 in the groove 32 can be observed to monitor the tension change of the coated yarn.
[0034] The pressure sensor 10 is installed through the sliding groove 32. Since one side of the sliding block 33 is fixedly connected with the pressure rod 11, when the covering wire tension changes, the covering wire will exert pressure on the second roller 4, so that the sliding block 33 compresses the guide rod 36 and drives the second shaft rod 35 and the second roller 4 to move left and right along the sliding groove 32. At this time, the sliding block 33 pushes the pressure rod 11 to move in the sliding groove 32, and the pressure sensor 10 monitors the pressure of the pressure rod 11. When the pressure sensor 10 detects that the pressure is lower than the preset value, the servo motor 8 is driven to push the third roller 7 to move forward and backward along the inner wall of the adjusting mechanism 5. Under the elastic action of the guide rod 36, the sliding block 33 drives the second roller 4 to slide along the sliding groove 32 and the two guide rods 36, so as to adjust the tension of the covering wire.
[0035] The third bearing 52 and the screw rod 53 are installed through the support 51 in the adjusting mechanism 5. Since the output end of the servo motor 8 is fixedly connected with the screw rod 53, when the tension of the covering wire needs to be adjusted, the servo motor 8 is started to drive the screw rod 53 to rotate. Under the action of the screw thread, the rectangular block 54 drives the third roller 7 to move forward and backward along the inner wall of the support 51. At this time, under the elastic action of the guide rod 36, the sliding block 33 drives the second roller 4 to slide along the sliding groove 32, so as to adjust the tension of the covering wire.
[0036] In summary, the device adjusts the tension of the covering wire by the servo motor 8 pushing the third roller 7 to move forward and backward along the inner wall of the adjusting mechanism 5, so that the second roller 4 slides left and right along the detection mechanism 3, thereby avoiding the uneven situation of over-loose or over-tight during the covering of the yarn core.
[0037] Meanwhile, the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
Claims
1. A covering yarn machine with adjustable thread tension, comprising a base (1), a first roller (2), a second roller (4) and a third roller (7), characterized in that: The top of the base (1) is sequentially provided with a first bearing (21), a detection mechanism (3), an adjusting mechanism (5) and a servo motor (8), the inner wall of the first bearing (21) is fixedly connected with a first shaft rod (22), the roller one (2) is fixedly installed on the outer wall of the first shaft rod (22), the roller two (4) is slidingly connected in the detection mechanism (3), the roller three (7) is slidingly connected in the adjusting mechanism (5), and the output end of the servo motor (8) is fixedly connected with the adjusting mechanism (5). The detection mechanism (3) comprises a support (31) and a sliding groove (32), the sliding groove (32) is arranged on the top of the support (31), the inner wall of the sliding groove (32) is slidingly connected with a sliding block (33), the top of the sliding block (33) is provided with a second bearing (34), the inner wall of the second bearing (34) is fixedly connected with a second shaft rod (35), the roller two (4) is installed on the outer wall of the second shaft rod (35), and one side of the sliding block (33) and one side of the inner wall of the sliding groove (32) are fixedly connected with a spring (37).
2. The covered wire machine of claim 1, wherein: One side of the sliding block (33) is fixedly connected with a pressure rod (11), and the pressure rod (11) is horizontally arranged with the pressure sensor (10).
3. The covered wire machine of claim 1, wherein: The inner wall of the sliding groove (32) is provided with two guide rods (36), and the inner wall of the sliding block (33) is provided with two through holes (38) with the same diameter as the guide rods (36), and the two guide rods (36) are slidingly connected in the through holes (38).
4. The covered wire machine of claim 1, wherein: The adjusting mechanism (5) comprises a support (51) and a third bearing (52), the third bearing (52) is arranged on one side of the inner wall of the support (51), and the inner wall of the third bearing (52) and the inner wall of the support (51) are provided with a screw rod (53).
5. The covered wire machine of claim 4, wherein: The output end of the servo motor (8) is fixedly connected with the screw rod (53), and the outer wall of the screw rod (53) is sleeved with a rectangular block (54).
6. The covered wire machine of claim 5, wherein: The rectangular block (54) is slidingly connected to the inner wall of the support (51), and the roller three (7) is rotatably connected to the top of the rectangular block (54).
7. The covered wire machine of claim 4, wherein: The inner wall of the sliding groove (32) and the inner wall of the support (51) are provided with an organ case (9).