Wear-resistant ceramic valve element

By setting a protective structure on the surface of the ceramic valve core lever, the range of lever movement is limited, the problem of lever wear is solved, the wear-resistant design of the lever is realized, and the service life is extended.

CN223953426UActive Publication Date: 2026-02-27NINGBO SAIDI SPOOL TECH CO LTD
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Patent Information

Application Number
CN202520598303.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-02-27
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

The lever of a ceramic valve core is prone to wear due to excessive friction during operation, which affects its service life and flexibility.

Method used

A protective structure is installed on the surface of the lever, including components such as a rectangular ring, a pin, an internally threaded tube, and a threaded rod. Through the cooperation of these components, the range of movement of the lever is limited, excessive movement is avoided, and wear is reduced.

Benefits of technology

This effectively prevents wear on the lever, extends its service life, and ensures the normal operation of the valve core and a better user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic valve elements, and discloses a wear-resistant ceramic valve element which comprises a valve body, a valve pad is installed at one end of the valve body, a deflector rod is installed at the other end of the valve body, a protection structure is arranged on the surface of the deflector rod, the protection structure comprises a rectangular ring, the rectangular ring is arranged on the surface of the deflector rod in a sleeved mode, and the valve pad is arranged on the rectangular ring. Bolts are slidably inserted into the two sides of the rectangular ring, circular grooves are formed in the two sides of the shifting rod, the sizes of the bolts are matched with the sizes of the circular grooves, inner threaded pipes are fixedly connected to the two sides of the rectangular ring, threaded rods are connected to the inner walls of the inner threaded pipes in a threaded mode, and the arc surfaces of the bolts are sleeved with springs. According to the ceramic valve element, by arranging the protection structure, the shifting rod is prevented from being excessively shifted, so that the shifting rod is prevented from being abraded, and then the service life of the shifting rod is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic valve core technical field, concretely is a kind of ceramic valve core of wear resistance. BACKGROUND

[0002] Ceramic valve core is mainly composed of valve core shell, lever, dynamic valve sheet, static valve sheet, pressing sheet and sealing pad etc., static valve sheet is fixed in valve core shell, it has two opposite water inlet through holes on it, dynamic valve sheet is adhered to static valve sheet, and it is opened with the water outlet through hole corresponding to water inlet through hole, lever is inserted in valve core shell, and lower end is clamped on dynamic valve sheet by lever fork, and lever has through hole consistent with the direction of central axis, when lever is moved, lever drives dynamic valve sheet to rotate, so that the water outlet through hole on dynamic valve sheet corresponds to the water inlet through hole on static valve sheet, realizes the conduction and cut-off of water flow, to control the outflow of water.

[0003] Because ceramic valve core controls the size and on-off of water flow by rotating, lever is used as the driving component of valve core rotation, and it is easy to cause lever to be excessively moved in the process of moving, excessive force friction between lever and the component supporting it, with the lapse of time, the friction can cause lever to be worn, and worn lever can make valve core not flexible, even appear jamming phenomenon, seriously affect the normal use of ceramic valve core, reduce the service life of product and user experience, for this, we propose a kind of ceramic valve core of wear resistance. CONTENT OF UTILITY MODEL

[0004] The utility model aims at providing a kind of ceramic valve core of wear resistance to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of ceramic valve core of wear resistance, including valve body, the one end of the valve body is equipped with valve pad, the other end of the valve body is equipped with lever, the surface of the lever is equipped with protective structure, the protective structure includes rectangular ring, the rectangular ring is sleeved on the surface of lever, the both sides of the rectangular ring are slidably inserted with bolt, the both sides of the lever are equipped with circular groove, the size of bolt is compatible with the size of circular groove, the both sides of the rectangular ring are fixedly connected with internal thread pipe, the inner wall of internal thread pipe is threadedly connected with threaded rod.

[0006] The effect reached by the above components is that by setting protective structure, it avoids lever from being excessively moved, thereby avoiding lever from being worn, and further guaranteeing the service life of lever.

[0007] Preferably, the circular arc surface of the bolt is sleeved with spring, and the both ends of the spring are fixedly connected with the bolt and the rectangular ring respectively.

[0008] The effect reached by the above components is that spring improves the stability of bolt inserted into circular groove.

[0009] Preferably, the threaded rod is fixedly connected with a ball at one end away from the internally threaded pipe, and the ball is made of rubber.

[0010] The ball avoids the threaded rod from contacting the valve body, thereby avoiding abrasion of the valve body.

[0011] Preferably, the surface of the threaded rod is fixedly connected with a rotating disc, and the vertical section of the rotating disc is in the shape of a cross.

[0012] The rotating disc rotates to drive the threaded rod to rotate, thereby facilitating rotation of the threaded rod.

[0013] Preferably, the two sides of the shifting rod are fixedly connected with extension plates, and the rectangular ring is attached to the surface of the extension plates.

[0014] When the rectangular ring is attached to the surface of the extension plates, the extension plates limit the position of the rectangular ring, thereby quickly positioning the position where the rectangular ring needs to be installed.

[0015] Preferably, the inner wall of one end of the rectangular ring is provided with an inclined groove.

[0016] The inclined groove in the inner wall of the rectangular ring facilitates sleeving of the rectangular ring on the surface of the shifting rod.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] The protective structure avoids excessive shifting of the shifting rod, thereby avoiding abrasion of the shifting rod and ensuring the service life of the shifting rod. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the shifting rod and the protective structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the structure of the shifting rod of the utility model;

[0022] Figure 4 It is a schematic diagram of the structure of the protective structure of the utility model;

[0023] Figure 5 It is a schematic diagram of the cross-sectional structure of the rectangular ring of the utility model.

[0024] In the figure: 1, valve body; 2, valve pad; 3, lever; 4, protective structure; 401, rectangular ring; 402, bolt; 403, round groove; 404, internally threaded tube; 405, threaded rod; 406, spring; 407, ball; 408, rotating disc; 409, extension plate; 410, inclined groove. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] Please refer to Figures 1-2 The utility model provides a kind of technical scheme: a wear-resistant ceramic valve core, including valve body 1, valve body 1 one end is equipped with valve pad 2, the other end of valve body 1 is equipped with lever 3, the surface of lever 3 is equipped with protective structure 4, protective structure 4 includes rectangular ring 401, rectangular ring 401 is sleeved on the surface of lever 3, the both sides of rectangular ring 401 are slidably equipped with bolt 402, the both sides of lever 3 are equipped with round groove 403, the size of bolt 402 is compatible with the size of round groove 403, the both sides of rectangular ring 401 are fixedly connected with internally threaded tube 404, the inner wall of internally threaded tube 404 is threadedly connected with threaded rod 405, by being equipped with protective structure 4, it reaches to avoid lever 3 to be excessively stirred, to avoid that lever 3 is worn, to guarantee the service life of lever 3 further.

[0027] Refer to Figure 3 And Figure 4 With Figure 5As shown in this embodiment: a spring 406 is fitted onto the arc surface of the pin 402. The two ends of the spring 406 are fixedly connected to the pin 402 and the rectangular ring 401, respectively. The spring 406 enhances the stability of the pin 402 inserted into the circular groove 403. A ball 407, made of rubber, is fixedly connected to the end of the threaded rod 405 away from the internal threaded tube 404. The ball 407 prevents the threaded rod from contacting the valve body 1, thus avoiding wear on the valve body 1. A turntable 408 is fixedly connected to the surface of the threaded rod 405. The vertical cross-section of the turntable 408 is cross-shaped. Rotation of the turntable 408 causes the threaded rod 405 to rotate, facilitating the rotation of the threaded rod 405. Extension plates 409 are fixedly connected to both sides of the lever 3. A rectangular ring 401 is attached to the surface of the extension plate 409. When the rectangular ring 401 is attached to the surface of the extension plate 409, the extension plate 409 restricts the position of the rectangular ring 401, thereby allowing for quick positioning of the rectangular ring 401 at the required installation location. A slanted groove 410 is provided on the inner wall of one end of the rectangular ring 401. Because the inner wall of the rectangular ring 401 has a slanted groove 410, it is convenient to fit the rectangular ring 401 onto the surface of the lever 3.

[0028] Working Principle: When installing the ceramic valve core, first, the rectangular ring 401 is placed on the surface of the lever 3. Because the inner wall of the rectangular ring 401 has an inclined groove 410, it is easy to place the rectangular ring 401 on the surface of the lever 3. When the rectangular ring 401 is in contact with the surface of the extension plate 409, the pin 402, with the help of the spring 406, will be firmly inserted into the circular groove 403. The pin 402 restricts the position of the rectangular ring 401, thus fixing the rectangular ring 401 to the surface of the lever 3. The spring 406 enhances the stability of the pin 402 inserted into the circular groove 403. The extension plate 409 restricts the position of the rectangular ring 401, allowing for quick positioning of the rectangular ring 401. Then, the lever 3 is moved to open the ceramic valve core. At this time, the turntable 40... 8. The rotation of the turntable 408 will drive the threaded rod 405 to rotate. The rotation of the threaded rod 405 will move within the internal threaded tube 404 by means of the thread. The threaded rod 405 will gradually disengage from the internal threaded tube 404. The movement of the threaded rod 405 will drive the ball 407 to move. When the ball 407 is in contact with the surface of the valve body 1, the threaded rod 405 will be adjusted to a suitable length. Then, the lever 3 will be turned to put the ceramic valve core in the closed state. The above operation is repeated to adjust the threaded rod 405 to a suitable length. At this time, the adjustment of the protective structure 4 is completed. When using the ceramic valve core, the balls 407 on both sides of the rectangular ring 401 will limit the turning angle of the lever 3, thereby avoiding excessive turning of the lever 3 and thus avoiding wear on the lever 3. The balls 407 achieve the function of preventing the screw from contacting the valve body 1, which would cause wear on the valve body 1.

[0029] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0030] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant ceramic valve core, comprising a valve body (1), a valve pad (2) is installed at one end of the valve body (1), a lever (3) is installed at the other end of the valve body (1), and a protective structure (4) is arranged on the surface of the lever (3), characterized in that: The protection structure (4) includes a rectangular ring (401), the rectangular ring (401) is sleeved on the surface of the lever (3), both sides of the rectangular ring (401) are slidably provided with a bolt (402), both sides of the lever (3) are provided with a circular groove (403), the size of the bolt (402) is matched with the size of the circular groove (403), both sides of the rectangular ring (401) are fixedly connected with an internally threaded pipe (404), and the internally threaded pipe (404) is threadedly connected with a threaded rod (405).

2. A wear resistant ceramic valve trim according to claim 1, characterized in that: The circular arc surface of the bolt (402) is sleeved with a spring (406), and both ends of the spring (406) are fixedly connected with the bolt (402) and the rectangular ring (401) respectively.

3. A wear resistant ceramic valve trim according to claim 1, characterized in that: The threaded rod (405) is fixedly connected with a spherical body (407) at the end, away from the internally threaded pipe (404), and the spherical body (407) is made of rubber.

4. A wear resistant ceramic valve trim according to claim 1, characterized by: The surface of the threaded rod (405) is fixedly connected with a rotating disc (408), and the vertical section of the rotating disc (408) is in the shape of "cross".

5. A wear resistant ceramic valve trim according to claim 1, characterized by: Both sides of the lever (3) are fixedly connected with an extension plate (409), and the surface of the rectangular ring (401) is attached to the surface of the extension plate (409).

6. A wear resistant ceramic valve trim according to claim 1, characterized by: The inner wall of one end of the rectangular ring (401) is provided with an inclined groove (410).