Adjustable support vehicle for central transillumination of circumferential X-ray machine
By designing an adjustable support carriage for circumferential X-ray machines, the shortcomings of existing devices in height adjustment and adaptability have been overcome, enabling rapid and accurate positioning of the X-ray machine and improving detection efficiency and image quality.
Patent Information
- Application Number
- CN202520837994.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-29
AI Technical Summary
Existing testing devices are inconvenient in height adjustment, making it difficult to achieve rapid stepless positioning. They also have poor adaptability to complex pipe fittings, affecting the accuracy and reliability of testing results.
Design an adjustable support carriage for central radiography of a circumferential X-ray machine, including a support assembly and a fixing assembly. The height adjustment assembly enables precise alignment and positioning of the X-ray machine, and the height adjustment is combined with a worm gear transmission system to ensure that the center of the X-ray machine corresponds to the exposure point.
This technology enables rapid and precise positioning of X-ray machines, improves detection efficiency, reduces the number of radiographic exposures, optimizes image quality, and lowers costs.
Smart Images

Figure CN223953741U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to X -ray flaw detection technical field, concretely relates to a kind of for circumferential X -ray machine center transmission adjustable support car. BACKGROUND
[0002] In the thick-wall tee, flange and elbow prefabricated part detection in the field of petrochemical industry, electric power, center transmission method has become the mainstream technical scheme of industry because of single exposure covering whole circle weld, ray distribution is uniform, detection efficiency is high and image distortion is small, etc., the method is accurately positioned to the exposure point in pipe fitting in advance by X-ray machine, and full range transmission to weld is realized using the circumferential radiation characteristics of ray source, which can effectively avoid the splicing error and missed detection risk of traditional angle transmission.
[0003] However, the axis height and internal space structure of different specifications of pipe fittings are different, the height of the ray machine needs to be adjusted according to the detection process requirements, and the accurate alignment of the exposure point of the pipe fitting is ensured, the existing detection device adopts fixed support or rigid support structure, which is inconvenient in height adjustment, and it is difficult to realize rapid stepless positioning, and the adaptability to complex pipe fittings is poor, and the positioning deviation often leads to the deviation of the ray incidence angle from the standard requirement, which affects the accuracy and reliability of the detection result. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of for circumferential X -ray machine center transmission adjustable support car to overcome the deficiencies in the prior art described above.
[0005] To achieve the above object, the technical scheme adopted by the utility model is as follows:
[0006] A kind of for circumferential X -ray machine center transmission adjustable support car, including X -ray machine body and mobile cart, the X -ray machine body is placed in the placing space inside mobile cart, the top of mobile cart is provided with support assembly, the top of mobile cart is provided with fixed component, the inner wall of support assembly is attached with the outer wall of X -ray machine body, the right side of fixed component is connected with the X -ray machine body, the bottom of support assembly and fixed component is provided with height adjustment assembly, the number of height adjustment assembly is three, and two are located below support assembly.
[0007] The utility model has the advantages that: the position of support assembly is adjusted by the two height adjustment assemblies on the left side, so that the height of X -ray machine body is adjusted, and the height of fixed component is adjusted by the height adjustment assembly on the right side, so that the position of X -ray machine body is limited by cooperating with support assembly, to ensure that X -ray machine body can be horizontally corresponding with exposure point during working, so as to facilitate transmission.
[0008] On the basis of the above technical scheme, the utility model further can make improvement as follows.
[0009] Further, all the height adjusting assemblies comprise a mounting plate, a transmission rod, a threaded rod, a worm gear and a worm, the mounting plate is fixedly installed on the top of the mobile trolley, the transmission rod is rotatably installed on the top of the mounting plate, the threaded rod is threadedly installed in the transmission rod, the worm gear is fixedly connected to the outer side of the transmission rod, and the worm is engaged with the worm gear.
[0010] The beneficial effect of the above further scheme is that, under the cooperation of the worm gear and the worm, stable transmission, large transmission ratio and self-locking characteristics are achieved, and the height can be better adjusted.
[0011] Further, two worms are arranged on the mobile trolley near the left side, the two worms are connected through a connecting rod, a first support plate is fixedly installed on the top of the mobile trolley, the rear side of the worm near the rear side of the top of the mobile trolley is rotatably connected to the front side of the first support plate, and a first rotating handle is fixedly connected to the front side of the worm near the front side of the top of the mobile trolley.
[0012] The beneficial effect of the above further scheme is that the two height adjusting assemblies near the left side of the mobile trolley can work synchronously, and the height adjustment effect of the support assembly is ensured.
[0013] Further, a worm is arranged on the mobile trolley near the right side, a second support plate is fixedly installed on the top of the mobile trolley, the rear side of the worm near the right side of the top of the mobile trolley is rotatably connected to the front side of the second support plate, and a second rotating handle is fixedly connected to the front side of the worm near the right side of the top of the mobile trolley.
[0014] The beneficial effect of the above further scheme is that the height adjusting assembly near the right side of the mobile trolley can be conveniently driven to work.
[0015] Further, the support assembly comprises a U-shaped block and a rubber pad, the rubber pad is fixedly installed in the U-shaped block, the inner wall of the rubber pad is attached to the outer wall of the X-ray machine body, and the top of the two threaded rods near the left side of the top of the mobile trolley is fixedly connected to the bottom of the U-shaped block.
[0016] The beneficial effect of the above further scheme is that the friction between the rubber pad and the X-ray machine body is increased, so that the influence of vibration on the position of the X-ray machine body during the movement of the mobile trolley is reduced.
[0017] Further, the fixing assembly comprises two limiting half-rings which are rotationally connected and fixed by fasteners.
[0018] The beneficial effect of the further scheme is that the limiting half-rings are connected to the right side of the X-ray machine body and partially support the X-ray machine body to ensure stability during use.
[0019] Further, the interiors of the first and second rotating handles are inserted with limiting frames, and the bottoms of the two limiting frames extend into the interior of the mobile trolley.
[0020] The beneficial effect of the further scheme is that the first and second rotating handles are limited by the limiting frames after the three height adjustment assemblies are adjusted, so that the height does not change during subsequent use. BRIEF DESCRIPTION OF DRAWINGS
[0021] Fig. 1 is a perspective view of the circumferential X-ray machine center transmission adjustable support trolley from one viewing angle;
[0022] Fig. 2 is another perspective view of the circumferential X-ray machine center transmission adjustable support trolley of the utility model;
[0023] Fig. 3 is a perspective view of the support assembly and the two height adjustment assemblies near the left side of the mobile trolley;
[0024] Fig. 4 is a perspective view of the fixing assembly and one height adjustment assembly near the right side of the mobile trolley.
[0025] In the drawings, the components represented by the numbers are listed as follows:
[0026] 1, X-ray machine body; 2, mobile trolley; 3, support assembly; 301, U-shaped block; 302, rubber pad; 4, fixing assembly; 401, limiting half-ring; 5, height adjustment assembly; 501, mounting plate; 502, transmission rod; 503, threaded rod; 504, worm gear; 505, worm; 6, first support plate; 7, first rotating handle; 8, second support plate; 9, second rotating handle; 10, limiting frame. DETAILED DESCRIPTION
[0027] The principles and features of the utility model are described below in conjunction with the drawings, and the examples are only used to explain the utility model and not to limit the scope of the utility model.
[0028] Example 1, such as Figs. 1-4 As shown, an adjustable support carriage for circumferential X-ray machine center radiography includes an X-ray machine body 1 and a mobile trolley 2. The X-ray machine body 1 is disposed inside the placement space of the mobile trolley 2. A support component 3 is disposed on the top of the mobile trolley 2, and a fixing component 4 is disposed on the top of the mobile trolley 2. The inner wall of the support component 3 is fitted to the outer wall of the X-ray machine body 1, and the fixing component 4 is engaged with the right side of the X-ray machine body 1. A height adjustment component 5 is disposed at the bottom of both the support component 3 and the fixing component 4. There are three height adjustment components 5, two of which are located below the support component 3.
[0029] Determine the pipe diameter and pre-mark the exposure points of the X-ray machine body 1 inside the pipe fitting. Adjust the height of the support component 3 and the fixing component 4 using the height adjustment component. Then, fix the X-ray machine body 1 above the support component 3 using the fixing component. A professional uses a mobile trolley 2 to deliver the X-ray machine body 1 to the weld to be inspected, aligning it with the pre-marked exposure lines. Then, perform the inspection using the central radiography method. This can reduce exposure time, improve work efficiency, and provide a large single radiographic range. For circumferential welds, it can reduce the number of radiographic exposures, reduce costs, thereby reducing interference from scattered rays, improving sensitivity, and optimizing image quality.
[0030] Example 2 is a further improvement based on Example 1, and is as follows: All height adjustment components 5 include a mounting plate 501, a transmission rod 502, a threaded rod 503, a worm gear 504, and a worm 505. The mounting plate 501 is fixedly mounted on the top of the mobile trolley 2, the transmission rod 502 is rotatably mounted on the top of the mounting plate 501, the threaded rod 503 is threadedly mounted inside the transmission rod 502, the worm gear 504 is fixedly connected to the outside of the transmission rod 502, and the worm 505 meshes with the worm gear 504.
[0031] With this configuration, the worm 505 rotates, driving the worm wheel 504 to rotate, causing the transmission rod 502 to rotate on the mounting plate 501. The transmission rod 502 has a guide pin inside, and the threaded rod 503 has a keyway on its outer side. The guide pin and the keyway cooperate (not shown in the figure, which is a well-known technique in the art, so it will not be described in detail), causing the threaded rod 503 to move up and down in a linear motion.
[0032] The embodiment 3 is a further improvement on the basis of the embodiment 2, and specifically as follows: two worm gears 505 are arranged above the mobile trolley 2 near the left side, the two worm gears 505 are connected through a connecting rod, a first supporting plate 6 is fixedly installed above the mobile trolley 2, the rear side of the worm gear 505 near the rear side of the mobile trolley 2 is rotationally connected to the front side of the first supporting plate 6, and the front side of the worm gear 505 near the front side of the mobile trolley 2 is fixedly connected with a first rotating handle 7. When installing, a protective box (not shown in the figure) also needs to be installed outside the two height adjusting assemblies 5 near the left side of the mobile trolley 2, so that the worm gear 505 at the corresponding position is rotationally connected to the front and rear sides of the protective box.
[0033] In this way, under the action of the connecting rod, the two worm gears 505 can be driven to rotate simultaneously through the first rotating handle 7, so that the two height adjusting assemblies 5 near the left side of the mobile trolley 2 can be adjusted synchronously, and the worm gear 505 can be stably rotated under the action of the first rotating handle 7 through the protective box, and the worm gear 505 at the position is protected by the protective box.
[0034] The embodiment 4 is a further improvement on the basis of the embodiment 3, and specifically as follows: one worm gear 505 is arranged above the mobile trolley 2 near the right side, a second supporting plate 8 is fixedly installed above the mobile trolley 2, the rear side of the worm gear 505 near the right side of the mobile trolley 2 is rotationally connected to the front side of the second supporting plate 8, and the front side of the worm gear 505 near the right side of the mobile trolley 2 is fixedly connected with a second rotating handle 9. When installing, a protective box (not shown in the figure) also needs to be installed outside one height adjusting assembly 5 near the right side of the mobile trolley 2, so that the worm gear 505 at the corresponding position is rotationally connected to the front and rear sides of the protective box.
[0035] The size of the height adjusting assembly 5 near the right side above the mobile trolley 2 is smaller than that of the two height adjusting assemblies 5 near the left side, so that the worm gear 505 at the corresponding position can be more stably rotated when the second rotating handle 9 works, and is limited in a certain range, and the worm gear 505 at the position is protected by the protective box.
[0036] In this way, the two height adjusting assemblies 5 near the left side above the mobile trolley 2 and the one height adjusting assembly 5 near the right side are distinguished, so that the height of the X-ray machine body 1 can be better adapted, and the left and right sides of the X-ray machine body 1 are limited.
[0037] Embodiment 5, this embodiment is a further improvement on the basis of embodiment 2, which is as follows: the support assembly 3 comprises a U-shaped block 301 and a rubber pad 302, the rubber pad 302 is fixedly installed in the inner part of the U-shaped block 301, the inner wall of the rubber pad 302 is attached to the outer wall of the X-ray machine body 1, and the top of the two threaded rods 503 near the left side above the moving trolley 2 is fixedly connected with the bottom of the U-shaped block 301 respectively.
[0038] In this way, the two height adjusting assemblies 5 near the left side above the moving trolley 2 are adjusted in a synchronous driving manner, which can better adjust the position of the U-shaped block 301, and facilitate the change of the position of the X-ray machine body 1 according to the prepared exposure point position, so that the X-ray machine body 1 can work better.
[0039] Embodiment 6, this embodiment is a further improvement on the basis of embodiment 2, which is as follows: the fixed assembly 4 comprises a limiting semi-ring 401, the limiting semi-ring 401 is two, and is rotatably connected, the two limiting semi-rings 401 are fixed through fasteners, and the top of the threaded rod 503 near the right side above the moving trolley 2 is fixedly connected with the bottom of the lower limiting semi-ring 401.
[0040] In this way, the upper limiting semi-ring 401 is clamped with the support frame of the connecting part of the right side of the X-ray machine body 1, so that the X-ray machine body 1 is partially limited, and the position of the X-ray machine body 1 is limited under the cooperation of the support assembly 3, so that the X-ray machine body 1 can work better.
[0041] Embodiment 7, this embodiment is a further improvement on the basis of embodiment 4, which is as follows: the first rotating handle 7 and the second rotating handle 9 are both inserted into the limiting frame 10, and the bottom of the two limiting frames 10 extends into the interior of the moving trolley 2.
[0042] In this way, the first rotating handle 7 and the second rotating handle 9 are limited by the limiting frame 10, so that the height adjusting assembly 5 can be prevented from changing the height position due to poor self-locking effect during use.
[0043] Although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the utility model, and those skilled in the art can change, modify, replace and modify the above-mentioned embodiments within the scope of the utility model.
Claims
1. A movable trolley for the central transillumination of a circumferential X-ray machine, comprising an X-ray machine body (1) and a mobile trolley (2), characterized in that: The X-ray machine body (1) is arranged in the placing space of the mobile trolley (2), the top of the mobile trolley (2) is provided with a supporting assembly (3), the top of the mobile trolley (2) is provided with a fixing assembly (4), the inner wall of the supporting assembly (3) is attached to the outer wall of the X-ray machine body (1), the fixing assembly (4) is connected with the right side of the X-ray machine body (1), the bottom of the supporting assembly (3) and the fixing assembly (4) is provided with a height adjusting assembly (5), the number of the height adjusting assembly (5) is three, and two of them are located below the supporting assembly (3).
2. The adjustable support vehicle for the central transmission of the circumferential X-ray machine according to claim 1, characterized in that: All the height adjusting assemblies (5) comprise a mounting plate (501), a transmission rod (502), a threaded rod (503), a worm gear (504) and a worm (505), the mounting plate (501) is fixedly installed on the top of the mobile trolley (2), the transmission rod (502) is rotatably installed on the top of the mounting plate (501), the threaded rod (503) is threadedly installed in the transmission rod (502), the worm gear (504) is fixedly connected to the outer side of the transmission rod (502), and the worm (505) is engaged with the worm gear (504).
3. The adjustable support vehicle for the central transmission of the circumferential X-ray machine according to claim 2, characterized in that: Two worms (505) are arranged on the top of the mobile trolley (2) near the left side, the two worms (505) are connected through a connecting rod, a first supporting plate (6) is fixedly installed on the top of the mobile trolley (2), the rear side of the worm (505) near the rear side of the top of the mobile trolley (2) is rotatably connected to the front side of the first supporting plate (6), and the front side of the worm (505) near the front side of the top of the mobile trolley (2) is fixedly connected with a first rotating handle (7).
4. The adjustable support vehicle for the central transmission of the circumferential X-ray machine according to claim 3, characterized in that: One worm (505) is arranged on the top of the mobile trolley (2) near the right side, a second supporting plate (8) is fixedly installed on the top of the mobile trolley (2), the rear side of the worm (505) near the right side of the top of the mobile trolley (2) is rotatably connected to the front side of the second supporting plate (8), and the front side of the worm (505) near the right side of the top of the mobile trolley (2) is fixedly connected with a second rotating handle (9).
5. The adjustable support vehicle for the central transmission of the circumferential X-ray machine according to claim 2, characterized in that: The supporting assembly (3) comprises a U-shaped block (301) and a rubber pad (302), the rubber pad (302) is fixedly installed in the U-shaped block (301), the inner wall of the rubber pad (302) is attached to the outer wall of the X-ray machine body (1), and the top of the two threaded rods (503) near the left side of the top of the mobile trolley (2) is fixedly connected with the bottom of the U-shaped block (301).
6. The adjustable support vehicle for the central transmission of the circumferential X-ray machine according to claim 2, characterized in that: The fixing assembly (4) comprises a limiting half ring (401), the limiting half ring (401) is two, and is rotatably connected, the two limiting half rings (401) are fixed through fasteners, and the top of the threaded rod (503) near the right side of the top of the mobile trolley (2) is fixedly connected with the bottom of the lower limiting half ring (401).
7. The adjustable support vehicle for the central transmission of the circumferential X-ray machine according to claim 4, characterized in that: The interiors of the first rotating handle (7) and the second rotating handle (9) are inserted with a limiting frame (10), and the bottoms of the two limiting frames (10) extend into the interior of the mobile trolley (2).