New energy automobile battery tray airtightness detection tool

By using a servo motor-driven bidirectional threaded rod clamping device and a snap-fit ​​head reset spring snap-fit ​​ring structure, the problem of unstable connection was solved, achieving stability and high efficiency in the airtightness detection of new energy vehicle battery trays.

CN223955071UActive Publication Date: 2026-02-27SICHUAN YANGGUANG ALUMINIUM PROD CO LTD
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Patent Information

Application Number
CN202520720969.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-02-27
Estimated Expiration
2035-04-16

AI Technical Summary

Technical Problem

During the airtightness testing of battery trays for new energy vehicles, the connection between the connecting tool and the testing air pipe is unstable, which can easily lead to gas leakage and detachment during the testing process, affecting the testing progress and increasing labor costs.

Method used

A new energy vehicle battery tray airtightness testing fixture was designed. The tray body is fixed by a bidirectional threaded rod clamping device driven by a servo motor, and the connecting tube and the testing tube are stabilized by a locking ring structure of locking head and return spring to ensure the stability of the connection.

Benefits of technology

This improves the continuity and accuracy of testing, prevents loosening of connections due to external forces, avoids the time and cost of testing interruptions and reconnection, and ensures the smooth completion of airtightness testing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223955071U_ABST
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Abstract

The utility model discloses a new energy automobile battery tray airtightness detection tool, and relates to the sealing performance detection technology field, the new energy automobile battery tray airtightness detection tool comprises a work bench and a gas detector, the work bench is connected with a tray body in a clamping manner, the tray body is connected with a connection tool in a clamping manner, the connection tool is provided with a connection pipe, and the connection pipe is connected with the gas detector. A clamping head is arranged on the connecting pipe, a detection pipe is connected to the gas detector, a connector is connected to the detection pipe, a connecting groove for connecting the clamping head is formed in the connector, a moving groove is formed in the connector, a reset spring is fixedly arranged in the moving groove, and a clamping ring is connected to the other end of the reset spring. A clamping groove for clamping the clamping ring is formed in the clamping head; according to the utility model, the connection pipe and the detection pipe can be quickly connected, and detection interruption, data loss and extra time and labor cost consumed by reconnection caused by accidental falling of the detection pipe are effectively avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of sealing detection, specifically to a new energy automobile battery tray airtightness detection tool. BACKGROUND

[0002] The new energy automobile battery tray as the key component of the battery system undertakes the important task of bearing, fixing and protecting the battery pack. The airtightness of the battery tray directly affects the waterproof and dustproof performance of the battery system, and the safety and reliability of the battery under complex working conditions, so it needs to be detected by the airtightness detection tool.

[0003] In the related art, when detecting the airtightness of the new energy automobile battery tray, a connecting tool is connected to the pressure relief valve of the new energy automobile battery tray, and a detection gas pipe of an airtightness detector is connected to the connecting pipe on the connecting tool. The detection gas pipe is sleeved on the connecting pipe, and the connection is unstable. During the detection process, gas leakage phenomenon is prone to occur. The unstable connection may also cause the detection gas pipe to accidentally fall off during the detection process. Not only does it interrupt the detection process and waste time, but it also increases the additional labor cost of reconnection and debugging, slows down the entire production rhythm, and reduces production efficiency. Therefore, the technical personnel in the field provide a new energy automobile battery tray airtightness detection tool to solve the problems raised in the above background. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a new energy automobile battery tray airtightness detection tool to solve the problems raised in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A new energy automobile battery tray airtightness detection tool, comprising:

[0007] A workbench, the workbench is clamped and connected with a tray body;

[0008] A gas detector, a placing disc for placing the gas detector is fixedly arranged on the workbench, a connecting tool is clamped and connected to the tray body, a connecting pipe is arranged on the connecting tool, a clamping head is arranged on the connecting pipe, a detection pipe is connected to the gas detector, a connecting head is connected to the detection pipe, a connecting groove for connecting the clamping head is arranged on the connecting head, a moving groove is arranged on the connecting head, a reset spring is fixedly arranged in the moving groove, a clamping ring is connected to the other end of the reset spring, and a clamping groove for clamping the clamping ring is arranged on the clamping head.

[0009] Preferably, a first adjusting groove is formed on the workbench, a first bidirectional threaded rod is rotatably connected in the first adjusting groove, a first servo motor is fixedly installed on the workbench, and the output end of the first servo motor is connected with the extended end of the first bidirectional threaded rod penetrating through the first adjusting groove.

[0010] Preferably, a second adjusting groove is formed on the workbench, a second bidirectional threaded rod is rotatably connected in the second adjusting groove, a second servo motor is fixedly installed on the workbench, and the output end of the second servo motor is connected with the extended end of the second bidirectional threaded rod penetrating through the second adjusting groove.

[0011] Preferably, a rubber layer is arranged on the first clamping plate and the second clamping plate, and the rubber layer is in contact with the tray body.

[0012] Preferably, a mounting plate is fixedly installed on the workbench, and the first servo motor and the second servo motor are fixedly installed on the mounting plate.

[0013] Preferably, a rubber pad is arranged in the connecting groove, and the rubber pad is in contact with the clamping head.

[0014] Preferably, a connecting rod is fixedly arranged on the clamping ring, the other end of the connecting rod is connected with a push handle, and a through hole is formed in the connecting head and penetrates through the connecting rod.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1、The tray body is clamped and fixed on the workbench, the tray body can be clamped and limited during detection of air tightness, the tray body can be clamped and fixed, and the continuity and accuracy of the detection process are ensured.

[0017] 2、The clamping head is clamped on the connecting head, the connecting pipe and the detection pipe can be quickly connected, the connection stability between the connecting pipe and the detection pipe is improved, the connecting part is prevented from loosening due to gas impact, equipment vibration and other external factors during the detection process, the detection interruption, data loss and additional time and labor cost caused by reconnection due to accidental falling of the detection pipe are avoided, and the air tightness detection work can be smoothly completed, thereby providing a solid guarantee for quality control of the new energy automobile battery tray. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a structure schematic view of the air tightness detection tool for the new energy automobile battery tray in the embodiment of the application.

[0019] Figure 2It is a sectional view structure schematic diagram of a new energy automobile battery tray airtightness detection tool in the embodiment of the application;

[0020] Figure 3 It is Figure 2 The enlarged view at A in the middle;

[0021] Figure 4 It is a first bidirectional threaded rod sectional view structure schematic diagram of a new energy automobile battery tray airtightness detection tool in the embodiment of the application;

[0022] Figure 5 It is a clamping head sectional view structure schematic diagram of a new energy automobile battery tray airtightness detection tool in the embodiment of the application.

[0023] In the figure: 1, workbench; 2, tray body; 3, gas detector; 4, placing disc; 5, connecting tool; 6, connecting pipe; 7, clamping head; 8, detection pipe; 9, connecting head; 10, connecting groove; 11, moving groove; 12, reset spring; 13, clamping ring; 14, clamping groove; 15, first adjusting groove; 16, first bidirectional threaded rod; 17, first servo motor; 18, first clamping plate; 19, second adjusting groove; 20, second bidirectional threaded rod; 21, second servo motor; 22, second clamping plate; 23, rubber layer; 24, mounting plate; 25, rubber pad; 26, connecting rod; 27, push handle; 28, through hole. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Please refer to Figures 1-5 The present application provides a technical solution:

[0026] A new energy automobile battery tray airtightness detection tool, comprising:

[0027] The workbench 1 is provided with the tray body 2 clamped and connected thereon, a first adjusting groove 15 is formed in the workbench 1, a first bidirectional threaded rod 16 is rotatably connected in the first adjusting groove 15, a first servo motor 17 is fixedly installed on the workbench 1, and the output end of the first servo motor 17 is connected with the extended end of the first bidirectional threaded rod 16 penetrating through the first adjusting groove 15, and first clamping plates 18 are threadedly connected at both ends of the first bidirectional threaded rod 16, a second adjusting groove 19 is formed in the workbench 1, a second bidirectional threaded rod 20 is rotatably connected in the second adjusting groove 19, a second servo motor 21 is fixedly installed on the workbench 1, and the output end of the second servo motor 21 is connected with the extended end of the second bidirectional threaded rod 20 penetrating through the second adjusting groove 19, and second clamping plates 22 are threadedly connected at both ends of the second bidirectional threaded rod 20, and rubber layers 23 are arranged on the first clamping plates 18 and the second clamping plates 22 and are in contact with the tray body 2;

[0028] The tray body 2 is placed on the workbench 1, and the first servo motor 17 is started to realize horizontal clamping:

[0029] The first servo motor 17 is started, and the output end of the motor drives the first bidirectional threaded rod 16 to rotate. Since the first clamping plates 18 are threadedly connected at both ends of the first bidirectional threaded rod 16 and the thread rotation directions are opposite, according to the screw transmission principle, with the rotation of the first bidirectional threaded rod 16, the first clamping plates 18 at both ends will move towards each other in the first adjusting groove 15. The operator closely observes the movement of the first clamping plates 18, accurately controls the motor speed through the control system, and gradually moves the first clamping plates 18 to approach one side of the tray body 2 until the rubber layer 23 lightly contacts the corresponding side edge of the tray body 2. At this time, it should be avoided that the clamping is too tight to cause deformation or damage of the tray body 2, and only the preliminary positioning and light clamping functions are needed.

[0030] The second servo motor 21 is started to realize longitudinal clamping:

[0031] After the first clamping plates 18 complete the preliminary horizontal clamping, the second servo motor 21 is started in succession, which drives the second bidirectional threaded rod 20 to rotate. According to the screw transmission characteristics, the second clamping plates 22 at both ends of the second bidirectional threaded rod 20 move towards each other in the second adjusting groove 19. Through accurate regulation and control of the second servo motor 21, the second clamping plates 22 slowly approach the other side of the tray body 2 until the rubber layer 23 is tightly attached to the tray body 2, thereby realizing stable longitudinal clamping of the tray body 2. At this time, the tray body 2 has been firmly fixed on the workbench 1 in two directions, and displacement and shaking do not occur in the subsequent detection process.

[0032] Further, the workbench 1 is fixedly provided with a mounting plate 24, and the first servo motor 17 and the second servo motor 21 are fixedly mounted on the mounting plate 24, so that the first servo motor 17 and the second servo motor 21 are conveniently mounted and fixed.

[0033] The gas detector 3 is placed on the workbench 1 and is provided with a placing disc 4 for placing the gas detector 3, and the tray body 2 is hingedly connected with a connecting tool 5, the connecting tool 5 is provided with a connecting pipe 6, the connecting pipe 6 is provided with a clamping head 7, the gas detector 3 is connected with a detection pipe 8, the detection pipe 8 is connected with a connecting head 9, the connecting head 9 is provided with a connecting groove 10 for connecting the clamping head 7, the connecting head 9 is provided with a moving groove 11, the moving groove 11 is fixedly provided with a reset spring 12, one end of the reset spring 12 is connected with a clamping ring 13, the clamping head 7 is provided with a clamping groove 14 for clamping the clamping ring 13, the clamping ring 13 is fixedly provided with a connecting rod 26, the other end of the connecting rod 26 is connected with a push handle 27, and the connecting head 9 is provided with a through hole 28 for penetrating the connecting rod 26.

[0034] When the air tightness is detected, the connecting pipe 6 is connected with the detection pipe 8, the push handle 27 is pressed, the push handle 27 drives the clamping ring 13 to move downward through the connecting rod 26, then the clamping head 7 is connected in the connecting groove 10, when the clamping head 7 is completely clamped in the connecting groove 10, the push handle 27 is released, the reset spring 12 releases the elastic potential energy, and the clamping ring 13 is clamped in the clamping groove 14, so that the clamping head 7 is clamped and fixed in the connecting groove 10, the connecting pipe 6 and the detection pipe 8 are clamped and fixed, the connection stability between the connecting pipe 6 and the detection pipe 8 is improved, the connecting part is prevented from loosening due to the external factors such as gas impact and equipment vibration during the detection process, the detection interruption, data loss and additional time and labor cost caused by the accidental falling of the detection pipe 8 are effectively avoided, and the air tightness detection work can be smoothly completed, so that the quality control of the new energy automobile battery tray is ensured.

[0035] When the connecting pipe 6 and the detection pipe 8 are disassembled, the push handle 27 is pressed, the clamping ring 13 is moved out of the clamping groove 14, and then the clamping head 7 is taken out of the connecting groove 10.

[0036] In the above embodiment, the connecting groove 10 is provided with a rubber pad 25, the rubber pad 25 is in contact with the clamping head 7, and the rubber pad 25 can improve the sealing between the clamping head 7 and the connecting head 9.

[0037] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A new energy vehicle battery tray airtightness detection tool, characterized in that, Include: Workbench (1), the tray body (2) is clamped and connected on the workbench (1); The gas detector (3) is placed on the workbench (1), and the placing disc (4) for placing the gas detector (3) is fixedly arranged on the workbench (1). The connecting tool (5) is clamped and connected on the tray body (2). The connecting pipe (6) is arranged on the connecting tool (5). The clamping head (7) is arranged on the connecting pipe (6). The detection pipe (8) is connected to the gas detector (3). The connecting head (9) is connected to the detection pipe (8). The connecting groove (10) for connecting the clamping head (7) is formed in the connecting head (9). The moving groove (11) is formed in the connecting head (9). The reset spring (12) is fixedly arranged in the moving groove (11). The other end of the reset spring (12) is connected with the clamping ring (13). The clamping groove (14) for clamping the clamping ring (13) is formed in the clamping head (7).

2. The new energy vehicle battery tray airtightness detection tool according to claim 1, characterized in that: The first adjusting groove (15) is formed in the workbench (1). The first bidirectional threaded rod (16) is rotatably connected in the first adjusting groove (15). The first servo motor (17) is fixedly installed on the workbench (1), and the output end of the first servo motor (17) is connected with the extension end of the first bidirectional threaded rod (16) penetrating the first adjusting groove (15). The first clamping plate (18) is threadedly connected at both ends of the first bidirectional threaded rod (16).

3. The new energy vehicle battery tray airtightness detection tool according to claim 2, characterized in that: The second adjusting groove (19) is formed in the workbench (1). The second bidirectional threaded rod (20) is rotatably connected in the second adjusting groove (19). The second servo motor (21) is fixedly installed on the workbench (1), and the output end of the second servo motor (21) is connected with the extension end of the second bidirectional threaded rod (20) penetrating the second adjusting groove (19). The second clamping plate (22) is threadedly connected at both ends of the second bidirectional threaded rod (20).

4. The new energy vehicle battery tray airtightness detection tool according to claim 3, characterized in that: The rubber layer (23) is arranged on the first clamping plate (18) and the second clamping plate (22), and the rubber layer (23) is in contact with the tray body (2).

5. The new energy vehicle battery tray airtightness detection tool according to claim 4, characterized in that: The mounting plate (24) is fixedly installed on the workbench (1). The first servo motor (17) and the second servo motor (21) are fixedly installed on the mounting plate (24).

6. The new energy vehicle battery tray airtightness detection tool according to claim 1, characterized in that: The rubber pad (25) is arranged in the connecting groove (10), and the rubber pad (25) is in contact with the clamping head (7).

7. The new energy vehicle battery tray airtightness detection tool according to claim 1, characterized in that: The connecting rod (26) is fixedly arranged on the clamping ring (13), and the other end of the connecting rod (26) is connected with the push handle (27). The through hole (28) for penetrating the connecting rod (26) is formed in the connecting head (9).