Ultrathin inductor winding machine

Abstract

The utility model discloses an ultrathin inductor winding machine which comprises a base, a support is installed on the top of the base, a multi-axis mechanical arm is installed on the support, an adsorption head is installed on the multi-axis mechanical arm, a winding machine body is installed on the base, a stand column is fixedly installed on the base, a round groove is formed in the top end of the stand column, and a winding machine body is installed on the round groove. And two movable supporting pieces are mounted in the circular groove. According to the utility model, the multi-axis mechanical arm is started to move and adsorb the ultrathin inductor, so that the ultrathin inductor is T-shaped, the bottom end of the ultrathin inductor is aligned with the center of the circular groove at the top end of the upright post, and then the multi-axis mechanical arm drives the ultrathin inductor to vertically descend, so that the bottom end of the ultrathin inductor extrudes the two movable supporting pieces; and the two movable supporting pieces retract towards the interior of the circular groove to effectively limit the bottom end of the ultrathin inductor, so that the stability of the ultrathin inductor is better during winding, and the device has the advantages that the positioning and clamping effects on the ultrathin inductor are better, and the stability is better during winding.

Description

TECHNICAL FIELD

[0001] The utility model relates to a winding machine technical field, concretely relates to a kind of ultra-thin inductance winding machine. BACKGROUND

[0002] Ultra-thin inductance winding machine is a kind of equipment specially used for producing ultra-thin inductance. With the continuous miniaturization and lightness of electronic equipment, the demand for ultra-thin inductance is increasing, and such winding machine plays an important role in electronic manufacturing industry. It can accurately wind wire on magnetic core to meet the specific electrical performance and size requirements of ultra-thin inductance, with high-precision control system, which can accurately control the number of turns, spacing and tension of winding parameters. For example, when winding some ultra-thin inductance with extremely high inductance value accuracy requirements, the winding machine can control the number of turns error within a very small range, to ensure the consistency and stability of the product. Generally speaking, the number of turns error can be controlled within ±0.1%.

[0003] Advanced positioning technology is adopted to ensure the accuracy of the starting and ending positions of winding, avoiding winding deviation or unevenness. For example, through laser positioning system, the position accuracy of winding can be controlled within ±0.01mm, and special clamps and winding mechanisms are designed to adapt to ultra-thin magnetic cores of various shapes and sizes. For example, for ultra-thin sheet-shaped magnetic cores with a thickness of only 0.1mm, the clamps of the winding machine can accurately fix the magnetic cores, ensuring that the magnetic cores will not shift or be damaged during winding.

[0004] The speed and force of winding can be adjusted according to the characteristics of different magnetic cores to ensure the quality of winding. For example, for fragile ceramic magnetic cores, the winding machine can use lower winding speed and smaller tension to prevent the magnetic cores from breaking, and has higher winding speed to complete a large amount of winding work in a short time. For example, the winding speed of some advanced ultra-thin inductance winding machines can reach thousands of revolutions per minute, greatly improving production efficiency. The machine is equipped with automatic feeding, unloading and detection systems to realize automation and continuity of the entire production process. For example, the feeding system can automatically transport magnetic cores and wires to the winding position, the unloading system can automatically collect the wound inductors, and the detection system can detect the quality of the product in real time and reject defective products.

[0005] However, since the ultra-thin inductance is generally T-shaped in structure to facilitate winding, the winding device adsorbs the inductor to make it present a positive T shape, and then the bottom end is clamped on the supporting block to realize fixation, and then the winding machine operates to realize winding. However, since the supporting block only vertically supports the bottom of the inductor, only the top adsorption clamp is vertically compressed, and a large pulling force is generated at the beginning of winding, which easily causes the inductor to deviate, resulting in inaccurate winding and large error, and the stability needs to be improved. UTILITY MODEL CONTENTS

[0006] In view of the problems in the prior art, the utility model discloses an ultra -thin inductance winding machine to solve the above -mentioned background art problem.

[0007] To achieve the above object, the utility model adopts the following technical scheme:

[0008] An ultra -thin inductance winding machine, including the base, the top of base is installed with support, install multiple -shank mechanical arm on the support, install adsorption head on multiple -shank mechanical arm, install winding machine main part on the base, fixed mounting has riser on the base, the top of riser is provided with round groove, install two movable support spare in the inside of round groove, install pay -off mechanism on the support.

[0009] As a further description of the above technical scheme: the movable support spare includes semicircle articulated plate and spring, the outside articulated plate of semicircle is connected to the inner wall of round groove, the bottom of spring is fixedly connected to the inside of round groove, and the top of spring is connected to the bottom of semicircle articulated plate.

[0010] As a further description of the above technical scheme: the gap is provided between the opposite sides of two semicircle articulated plates, the circular column is fixedly connected in the inside of the gap, and the circular column is located in the inside of the gap.

[0011] As a further description of the above technical scheme: the pay -off mechanism includes pay -off roller, two wire wheels and tightness adjusting spare, the pay -off roller is installed to the outside of support, two wire wheels are installed to the inside of support, and the tightness adjusting spare is installed to the inside of support and is located below two wire wheels.

[0012] As a further description of the above technical scheme: the tightness adjusting spare includes vertical drive rail and line pressing wheel, the vertical drive rail is fixedly installed to the inside of support, and the line pressing wheel is installed to the vertical drive rail.

[0013] As a further description of the above technical scheme: the top of riser is provided with conical head.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] The device has the advantages of better positioning and clamping effect on the ultra -thin inductance and better stability during winding by setting the round groove on the riser and the movable support spare cooperating with the adsorption head. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the front view cross section structure schematic diagram of the utility model;

[0017] Figure 2For this Figure 1 Enlarged schematic diagram of section A in the middle;

[0018] Figure 3 This is a partial top view of the structure of this utility model;

[0019] Figure 4 This is a partial side view sectional structural diagram of the present invention.

[0020] Explanation of the labels in the diagram:

[0021] 1. Base; 2. Support; 3. Multi-axis robotic arm; 4. Adsorption head; 5. Winding machine body; 6. Column; 61. Conical head; 7. Circular groove; 71. Circular column; 8. Movable support; 81. Semi-circular hinge plate; 811. Gap; 82. Spring; 9. Wire feeding mechanism; 91. Wire feeding roller; 92. Wire guide wheel; 93. Tension adjustment component; 931. Vertical drive rail; 932. Wire pressing wheel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model;

[0023] Please see Figures 1 to 4 In this utility model, an ultra-thin inductor winding machine includes a base 1, a bracket 2 mounted on the top of the base 1, a multi-axis robotic arm 3 mounted on the bracket 2, an adsorption head 4 mounted on the multi-axis robotic arm 3, a winding machine body 5 mounted on the base 1, a column 6 fixedly mounted on the base 1, a circular groove 7 provided at the top of the column 6, two movable support members 8 installed inside the circular groove 7, and a wire feeding mechanism 9 mounted on the bracket 2.

[0024] The utility model discloses, through base 1 as the device support, support 2 carries out the support to multiaxis mechanical arm 3 and pay mechanism 9, when using, the enameled wire of pay mechanism 9 is led out and is hung with the winding machine main body 5, then starts multiaxis mechanical arm 3 and moves adsorption ultra -thin inductance, makes it show positive T character, and makes its bottom end align the center of round groove 7 in the top end of stand 6, then multiaxis mechanical arm 3 drives ultra -thin inductance perpendicular drop, makes its bottom end extrude two movable support 8, and two movable support 8 retract to the inside of round groove 7 and realize the effective location of the bottom end of ultra -thin inductance, make the stability of ultra -thin inductance better when winding, thereby realize the device has the positioning clamping effect of ultra -thin inductance better, and the advantage that the stability is better when winding, solve the general T nature structure in prior art for the convenience of winding, and the inductance is adsorbed to make it show positive T character, then the bottom end is clamped on the support block, realize fixed, then winding machine runs and realizes winding, but because the bottom of the support block only vertical support inductance, only rely on the adsorption clamp vertical compression of top, and when winding starts, will produce greater tension, easy to cause inductance deviation to lead to winding not accurate, produce larger error, and the stability needs to be improved.

[0025] Please refer to Figure 2 With Figure 4 Among them: movable support 8 includes semicircle articulated plate 81 and spring 82, and the outside articulated plate 81 is articulated to the inner wall of round groove 7, and the bottom end of spring 82 is fixedly connected to the inside of round groove 7, and the top end of spring 82 is connected to the bottom of semicircle articulated plate 81.

[0026] In the utility model, the bottom end of the ultra -thin inductance contacts and extrudes two semicircle articulated plates 81 to the inside of round groove 7, and compresses two springs 82, and the inclined semicircle articulated plate 81 forms a recess, and the positioning effect of the ultra -thin inductance is better, and the semicircle articulated plate 81 is separated after the winding of the ultra -thin inductance is completed, and the semicircle articulated plate 81 is lifted vertically by spring 82 and reset.

[0027] Please refer to Figure 2 Among them: the gap 811 is formed between the opposite sides of the two semicircle articulated plates 81, and the circular column 71 is fixedly connected to the inside of the gap 811.

[0028] In the utility model, the circular column 71 in the inside of the gap 811 supports the ultra -thin inductance to keep the winding space outside the inductance.

[0029] Please refer to Figure 1 Among them: pay mechanism 9 includes pay roller 91, two wire guide wheels 92 and tension adjusting parts 93, and the pay roller 91 is installed to the outside of support 2, and the two wire guide wheels 92 are installed to the inside of support 2, and the tension adjusting parts 93 are installed to the inside of support 2 and are located below the two wire guide wheels 92.

[0030] The utility model discloses, through the wire release roller 91 realizes passive tension wire release, and passes through two wire guide wheels 92 again to the enameled wire, passes through the tightness adjusting spare 93 finally and introduces on the wire winding machine main body 5, utilizes the tightness adjusting spare 93 and realizes the tightness adjustment.

[0031] Please refer to Figure 1 Among them: the tightness adjusting spare 93 includes vertical drive rail 931 and press line wheel 932, and the vertical drive rail 931 is fixedly installed to the inboard of support 2, and the press line wheel 932 is installed to the vertical drive rail 931.

[0032] The utility model discloses, through starting vertical drive rail 931 drive press line wheel 932 vertical movement, realizes the tightness adjustment to the enameled wire tension.

[0033] Please refer to Figure 1 With Figure 4 Among them: the top of stand 6 is provided with conical head 61.

[0034] The utility model discloses, through conical head 61 reduces the space occupation of stand 6 top end, makes the winding avoid structural interference.

[0035] The above, only for the preferable specific implementation mode of the utility model discloses, but the protection scope of the utility model is not limited to this. Any skilled person in the art in the technical range of the utility model discloses the technology, according to the technical scheme of the utility model and its improvement conception add up to equivalent replacement or change, should cover in the protection scope of the utility model discloses, and the utility model discloses the protection scope.

Claims

1. An ultra-thin inductor winding machine comprising a base (1), characterized in that: The top of the base (1) is provided with a support (2), a multi-axis mechanical arm (3) is installed on the support (2), a suction head (4) is installed on the multi-axis mechanical arm (3), a winding machine body (5) is installed on the base (1), a stand (6) is fixedly installed on the base (1), a circular groove (7) is arranged at the top of the stand (6), two movable supports (8) are installed in the circular groove (7), and a pay-off mechanism (9) is installed on the support (2).

2. The ultra-thin inductor winding machine according to claim 1, characterized in that: The movable support (8) comprises a semicircular hinged plate (81) and a spring (82), the outer side of the semicircular hinged plate (81) is hinged to the inner wall of the circular groove (7), the bottom end of the spring (82) is fixedly connected to the inside of the circular groove (7), and the top end of the spring (82) is connected to the bottom of the semicircular hinged plate (81).

3. The ultra-thin inductor winding machine according to claim 2, characterized in that: The two semicircular hinged plates (81) are provided with a gap (811) between opposite sides, and a plurality of circular columns (71) are fixedly connected to the inside of the circular groove (7) at equal distances, and the circular columns (71) are located inside the gap (811).

4. The ultra-thin inductor winding machine according to claim 1, characterized in that: The pay-off mechanism (9) comprises a pay-off roller (91), two wire guide wheels (92) and a tension adjusting member (93), the pay-off roller (91) is installed on the outer side of the support (2), the two wire guide wheels (92) are installed on the inner side of the support (2), and the tension adjusting member (93) is installed on the inner side of the support (2) and below the two wire guide wheels (92).

5. The ultra-thin inductor winding machine according to claim 4, characterized in that: The tension adjusting member (93) comprises a vertical drive rail (931) and a wire pressing wheel (932), the vertical drive rail (931) is fixedly installed on the inner side of the support (2), and the wire pressing wheel (932) is installed on the vertical drive rail (931).

6. The ultra-thin inductor winding machine of claim 1, wherein: The top of the stand (6) is provided with a conical head (61).

Images