Coalescence filter element

By employing a multi-layered folded structure and support mechanism combining wood pulp paper and corrugated fiber layers in the coalescing filter element, the problem of coalescing layer delamination is solved, improving the filtration effect and the stability and strength of the filter element.

CN223959368UActive Publication Date: 2026-03-03SHANGHAI SOLUGET FILTRATION TECH CO LTD
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Patent Information

Application Number
CN202423285419.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-03-03
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The coalescing layer of existing coalescing filter cartridges is prone to delamination during use, which affects the filtration effect.

Method used

The coalescing layer, formed by combining wood pulp paper and corrugated fiber, improves bonding stability through a multi-layer folded structure, and a support mechanism is set on the outer wall of the filter tube to enhance the stability and strength of the filter element.

Benefits of technology

It improves the filtration effect of the coalescing layer and the stability of the filter element, avoids delamination, and enhances the overall strength and filtration performance of the filter element.

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Abstract

The utility model discloses a coalescence filter element, and relates to the technical field of filter elements, the coalescence filter element comprises a filter element assembly and a supporting mechanism installed in the filter element assembly, the filter element assembly comprises a filter pipe, the outer wall of the filter pipe is sleeved with a coalescence layer, the outer wall of the coalescence layer is sleeved with a nylon net, and the nylon net is arranged on the outer wall of the filter pipe. A plurality of through holes which are distributed at equal intervals are formed in the outer wall of the filter pipe. The coalescence layer is arranged on the outer wall of the filter pipe, the coalescence layer is formed by combining the wood pulp paper and the wave fiber layer, and a double-V-shaped combination mode is adopted at the bonding position of the wood pulp paper, so that an original double-sided bonding mode is changed into a four-sided bonding mode, the stability of the bonding position of the wood pulp paper is improved, and the service life of the filter pipe is prolonged. The problem that the bonding position of existing wood pulp paper is prone to glue failure is solved.
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Description

Technical Field

[0001] This application relates to the field of filter technology, and in particular to a coalescing filter. Background Technology

[0002] A coalescing filter cartridge is a filtration device that uses coalescing material as the medium and is the main component in a coalescer that performs the filtration function. Tiny oil droplets dispersed in liquids such as water are captured by the ultrafine fibers on the surface of the oleophilic filter media and coalesce to form larger oil droplets. Since the density of oil droplets is less than that of water, the coalesced oil droplets automatically float to the top of the coalescer and flow out from the top opening of the coalescer; water flows outward directly through the side wall of the filter media, thereby achieving the effect of oil and water separation.

[0003] In existing coalescing filter cartridges, the bonding joints of the coalescing layer are prone to delamination during use, which directly affects the filtration effect of the filter cartridge. Utility Model Content

[0004] In order to improve the problem of easy delamination of the coalescing layer in existing coalescing filter elements, this application provides a coalescing filter element.

[0005] This application provides a coalescing filter element, including a filter element assembly and a support mechanism installed inside the filter element assembly. The filter element assembly includes a filter tube, and the outer wall of the filter tube is fitted with a coalescing layer. The outer wall of the coalescing layer is fitted with a nylon mesh, and the outer wall of the filter tube has a plurality of equally spaced through holes.

[0006] By adopting the above structure, the coalescing layer on the outer wall of the filter tube facilitates gas filtration, the nylon mesh provides protection for the coalescing layer, the through holes on the filter tube allow the filtered gas to enter the filter tube, and the support mechanism provides stable support for the filter tube, thereby improving the strength of the filter tube.

[0007] The coalescing layer is formed by combining wood pulp paper and a corrugated fiber layer, both of which have a folded structure.

[0008] By adopting the above structure, the filtration effect of the coalescing layer is improved by using a multi-layer folded structure for the wood pulp paper and the fiber corrugated layer.

[0009] Both ends of the filter tube are fixedly connected with end caps.

[0010] By adopting the above structure, the filter tube can be easily sealed by setting two end caps.

[0011] The support mechanism includes a support column fixedly connected in the filter tube, and the outer wall of the support column has two symmetrically arranged grooves. Multiple support components are slidably installed on the outer wall of the support column.

[0012] By adopting the above structure, the support columns facilitate the installation of the support components, and the grooves facilitate the installation of the support components.

[0013] The support assembly includes a mounting sleeve that is slidably connected to the outer wall of the support column, and two connecting components that slide in grooves are installed on the inner wall of the mounting sleeve. Three equally spaced support frames are fixedly connected to the outer wall of the mounting sleeve.

[0014] By adopting the above structure, the support frame on the mounting sleeve can easily support the inner wall of the filter tube, and the fit between the connecting component and the groove makes it easy to fix the mounting sleeve on the support column.

[0015] The connecting assembly includes a connecting seat fixedly connected to the inner wall of the mounting sleeve, and openings are provided on both sides of the inner wall of the connecting seat. A clamping block is slidably connected to the inner wall of each of the two openings, and a wedge plate is fixedly connected to the outer wall of each of the two clamping blocks on opposite sides.

[0016] By adopting the above structure, the two wedge plates facilitate the movement of the clamping block, which presses against the inner wall of the groove, thus making it easier to fix the mounting sleeve to the support column. The wedge plates facilitate the movement of the clamping block.

[0017] The inner wall of the connecting seat is slidably connected to a trapezoidal block, and the outer wall of the trapezoidal block has two grooves. One end of each of the two wedge plates is slidably connected to the inner wall of the groove.

[0018] By adopting the above structure, the wedge plate can be easily slidably installed through the groove on the trapezoidal block, and when the trapezoidal block moves, the two clamping blocks can be directly driven to move through the wedge plate.

[0019] The outer wall of each mounting sleeve has a circular opening extending into the connecting seat, and the inner wall of each of the two circular openings is slidably connected with a pull rod. One end of each of the two pull rods is fixedly connected to two trapezoidal blocks, and the outer wall of each of the two pull rods is sleeved with a spring.

[0020] By adopting the above structure, the pull rod facilitates the direct pulling of the trapezoidal block, and the spring facilitates the driving of the trapezoidal block to always be in the lower position. When the trapezoidal block is in the lower position, it is convenient to directly drive the two clamping blocks to extend.

[0021] In summary, the beneficial effects of this application are as follows:

[0022] 1. This application improves the stability of the wood pulp paper bonding by setting a coalescing layer on the outer wall of the filter tube. The coalescing layer is formed by combining wood pulp paper and a corrugated fiber layer. Furthermore, a double V-shaped combination is adopted at the bonding point of the wood pulp paper, thereby changing the original double-sided bonding method to a four-sided bonding method. This solves the problem of easy delamination at the bonding point of the existing wood pulp paper.

[0023] 2. This application improves the stability of the filter element by setting a support mechanism in the filter tube, in which multiple support components facilitate auxiliary support of the filter tube, thereby avoiding deformation of the filter tube. Attached Figure Description

[0024] Figure 1 This is an overall schematic diagram of this application;

[0025] Figure 2 This is a schematic diagram of the coalescing layer in this application;

[0026] Figure 3 This is a schematic diagram of the supporting institutions for this application;

[0027] Figure 4 This is a schematic diagram of the supporting components of this application;

[0028] Figure 5 This is a cross-sectional view of the connection component of this application.

[0029] Explanation of reference numerals in the attached drawings: 1. Filter element assembly; 2. Filter tube; 3. Through hole; 4. Cohesive layer; 5. Nylon mesh; 6. End cap; 7. Support mechanism; 8. Support column; 9. Groove; 10. Support assembly; 11. Mounting sleeve; 12. Connecting assembly; 13. Support frame; 14. Tie rod; 15. Connecting seat; 16. Clamping block; 17. Wedge plate; 18. Spring; 19. Trapezoidal block. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0031] Please see Figure 1-3 A coalescing filter element includes a filter element assembly 1 and a support mechanism 7 installed inside the filter element assembly 1. The support mechanism 7 is provided to provide auxiliary support for the interior of the filter element, thereby improving the strength of the filter element. The filter element assembly 1 includes a filter tube 2, and a coalescing layer 4 is sleeved on the outer wall of the filter tube 2. A nylon mesh 5 is sleeved on the outer wall of the coalescing layer 4. The coalescing layer 4 is provided to facilitate the filtration of gas passing through the filter element, and the nylon mesh 5 is provided to facilitate the protection of the coalescing layer 4. Multiple through holes 3 are evenly distributed on the outer wall of the filter tube 2.

[0032] In use, the gas is easily filtered by the coalescing layer 4 on the outer wall of the filter tube 2, the nylon mesh 5 is provided to protect the coalescing layer 4, the through hole 3 on the filter tube 2 allows the filtered gas to enter the filter tube 2, and the support mechanism 7 provides stable support for the filter tube 2, thereby improving the strength of the filter tube 2.

[0033] Reference Figure 1-2The coalescing layer 4 is formed by combining wood pulp paper and a corrugated fiber layer, and both the wood pulp paper and the corrugated fiber layer have a folded structure. Wood pulp paper refers to paper made from pulp extracted by cooking wood chips. By adopting a multi-layer folded structure for the wood pulp paper and the corrugated fiber layer in the coalescing layer 4, the filtration effect of the coalescing layer 4 is improved.

[0034] Reference Figure 1 Both ends of the filter tube 2 are fixedly connected to end caps 6. The two end caps 6 facilitate the sealing of the filter tube 2. At the same time, the end caps 6 are provided with exhaust holes to facilitate the discharge of filtered gas.

[0035] Reference Figure 3 The support mechanism 7 includes a support column 8 fixedly connected in the filter tube 2, and two symmetrically arranged grooves 9 are opened on the outer wall of the support column 8. The support column 8 is fixed at the central axis of the filter tube 2. Multiple support components 10 are slidably installed on the outer wall of the support column 8. The support column 8 facilitates the installation of the support components 10, and the grooves 9 facilitate the installation of the support components 10.

[0036] Reference Figure 3 and Figure 4 The support assembly 10 includes a mounting sleeve 11 that is slidably connected to the outer wall of the support column 8, and two connecting assemblies 12 that slide in the groove 9 are installed on the inner wall of the mounting sleeve 11. Three equally spaced support frames 13 are fixedly connected to the outer wall of the mounting sleeve 11. The support frames 13 on the mounting sleeve 11 facilitate the support of the inner wall of the filter tube 2. The cooperation between the connecting assemblies 12 and the groove 9 facilitates the fixing of the mounting sleeve 11 to the support column 8.

[0037] Reference Figure 4-5 The connecting component 12 includes a connecting seat 15 fixedly connected to the inner wall of the mounting sleeve 11, and openings are provided on both sides of the inner wall of the connecting seat 15. The two connecting components 12 are symmetrically arranged on the inner wall of the mounting sleeve 11. A clamping block 16 is slidably connected to the inner wall of each of the two openings. The clamping block 16 on the connecting seat 15 facilitates the fixing of the connecting seat 15 to the groove 9. A wedge plate 17 is fixedly connected to the outer wall of each of the two clamping blocks 16 on opposite sides. The wedge plate 17 facilitates the driving of the clamping block 16. The clamping block 16 is pressed against the inner wall of the groove 9, thereby facilitating the fixing of the mounting sleeve 11 to the support column 8. The wedge plate 17 facilitates the driving of the clamping block 16.

[0038] Reference Figure 5The inner wall of the connecting seat 15 is slidably connected to a trapezoidal block 19, and the outer wall of the trapezoidal block 19 has two sliding grooves. The two sliding grooves are symmetrically arranged on the trapezoidal block 19. One end of each of the two wedge plates 17 is slidably connected to the inner wall of the sliding groove. The wedge plates 17 can be slidably installed through the sliding grooves on the trapezoidal block 19. When the trapezoidal block 19 moves, the two clamping blocks 16 can be driven directly through the wedge plates 17.

[0039] Reference Figure 4-5 The outer wall of the mounting sleeve 11 is provided with a circular opening extending into the connecting seat 15, and the inner wall of each of the two circular openings is slidably connected with a pull rod 14. One end of each pull rod 14 is fixedly connected to a trapezoidal block 19. The pull rod 14 is designed to facilitate the direct pulling of the trapezoidal block 19. The outer wall of each pull rod 14 is fitted with a spring 18. When the trapezoidal block 19 moves, it is convenient to directly compress the spring 18. The pull rod 14 facilitates the direct pulling of the trapezoidal block 19. The spring 18 facilitates the driving of the trapezoidal block 19 to always be in the lower position. When the trapezoidal block 19 is in the lower position, it is convenient to directly drive the two clamping blocks 16 to extend.

[0040] The implementation principle of this application is as follows: During use, the nylon mesh 5 and the coalescing layer 4 on the filter element assembly 1 facilitate gas filtration. The filtered gas enters the filter tube 2 through the through hole 3 on the filter tube 2, and then is directly discharged through the end cap 6. The wood pulp paper in the coalescing layer 4 is bonded on four sides to improve the stability of the bonding. The support mechanism 7 facilitates auxiliary support for the filter tube 2, thereby improving the strength of the filter element. The multiple support components 10 in the support mechanism 7 facilitate support for multiple positions of the filter tube 2. The cooperation between the connecting component 12 and the pull rod 14 in the support component 10 facilitates adjustment of the position of the support component 10 on the support column 8. When the position of the support component 10 needs to be adjusted, the pull rod 14 is pulled first to drive the trapezoidal block 19 to compress the spring 18. When the trapezoidal block 19 compresses the spring 18, it directly drives the two clamping blocks 16 to retract into the connecting seat 15. When the connecting seat 15 is away from the inner wall of the groove 9, it facilitates the sliding of the mounting sleeve 11 on the support column 8.

[0041] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A coalescing filter element comprising a filter element assembly (1) and a support mechanism (7) mounted inside the filter element assembly (1), characterized in that: The filter core assembly (1) comprises a filter tube (2), an agglomerating layer (4) is sleeved on the outer wall of the filter tube (2), a nylon net (5) is sleeved on the outer wall of the agglomerating layer (4), and a plurality of through holes (3) are arranged on the outer wall of the filter tube (2) at equal distances. The agglomerating layer (4) is formed by combination of wood pulp paper and a wave fiber layer, and the wood pulp paper and the wave fiber layer are both in a folded structure. The wood pulp paper is combined in a double-V shape at the bonding position.

2. A coalescing filter element according to claim 1, characterized in that: End covers (6) are fixedly connected to the two ends of the filter tube (2).

3. A coalescing filter element according to claim 2, wherein: The support mechanism (7) comprises support columns (8) fixedly connected in the filter tube (2), two symmetrical grooves (9) are formed on the outer wall of the support column (8), and a plurality of support assemblies (10) are slidably arranged on the outer wall of the support column (8).

4. A coalescing filter element according to claim 3, wherein: The support assembly (10) comprises a mounting sleeve (11) slidably connected to the outer wall of the support column (8), two connecting assemblies (12) are arranged on the inner wall of the mounting sleeve (11) and slidably arranged in the grooves (9), and three support frames (13) are fixedly connected to the outer wall of the mounting sleeve (11) at equal distances.

5. A coalescing filter element according to claim 4, wherein: The connecting assembly (12) comprises a connecting seat (15) fixedly connected to the inner wall of the mounting sleeve (11), openings are formed in the inner walls of the two sides of the connecting seat (15), pressure blocks (16) are slidably arranged in the inner walls of the two openings, and wedge-shaped plates (17) are fixedly connected to the opposite outer walls of the two pressure blocks (16).

6. A coalescing filter element according to claim 5, wherein: A trapezoidal block (19) is slidably arranged on the inner wall of the connecting seat (15), and two sliding grooves are formed in the outer wall of the trapezoidal block (19).

7. A coalescing filter element according to claim 6, wherein: The outer wall of the mounting sleeve (11) is provided with circular openings extending into the connecting seat (15), and pull rods (14) are slidably arranged in the inner walls of the two circular openings, one end of each of the two pull rods (14) is fixedly connected to one of the two trapezoidal blocks (19), and springs (18) are sleeved on the outer walls of the two pull rods (14).