Multi-degree-of-freedom movable spraying mechanism

By designing a multi-degree-of-freedom movable spraying mechanism and using components such as electric push rods and rotary supports, multi-angle and large-area spraying of the nozzles is achieved, solving the problem of insufficient automation in the manual operation of existing nozzles and improving the flexibility and efficiency of spraying.

CN223959835UActive Publication Date: 2026-03-03上海永德金属制品有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-16
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

In existing spraying applications in agriculture, sanitation, and environmental protection, manual operation of existing nozzles is not automated enough, making it difficult to achieve spraying operations at different angles and within a certain range of arm width.

Method used

Design a multi-degree-of-freedom movable spraying mechanism, which adopts a multi-degree-of-freedom movable adjustable frame, including a boom rod, a nozzle support, a slewing support, and an electric push rod. Through electric control, the nozzle can be adjusted at multiple angles and rotated 360 degrees. Combined with a multi-spray nozzle, spraying can be achieved at different angles and within the boom width range.

Benefits of technology

It enables automated, multi-angle, and multi-arm spraying operations within a certain range, improving the flexibility and efficiency of spraying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sprayers, in particular to a multi-degree-of-freedom movable spraying mechanism which comprises a sprayer and is characterized by further comprising a multi-degree-of-freedom movable adjusting frame hinged to the sprayer. The multi-degree-of-freedom movable adjusting frame comprises an arm rest rod, a spray head support hinged to the top of the arm rest rod through a first electric push rod, a rotary support hinged to the bottom of the arm rest rod through a second electric push rod and a base connected to the exterior of the rotary support in a sleeving mode, and the rotary support can rotate relative to the base. Compared with the prior art, the multi-degree-of-freedom spraying mechanism capable of being movably adjusted is adopted, and the spraying operation function in different angles and arm amplitude ranges within a certain range can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of nozzle technology, specifically a multi-degree-of-freedom movable spraying mechanism. Background Technology

[0002] In industries such as agriculture, sanitation, and environmental protection, there are often situations where spray nozzles are attached to pesticide tanks for spraying. However, these nozzles are usually fixed directly to the delivery pipe, and the spraying position is controlled manually by adjusting the angle and height of the delivery pipe. This manual operation is clearly not automated enough for specific, well-defined spraying areas. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and design a multi-degree-of-freedom movable spraying mechanism to achieve spraying operations at different angles and within a certain range.

[0004] To achieve the above objectives, this utility model designs a multi-degree-of-freedom movable spraying mechanism, including a nozzle, characterized in that...

[0005] It also includes a multi-degree-of-freedom adjustable frame for the articulated nozzle;

[0006] The multi-degree-of-freedom adjustable frame includes a boom, a nozzle bracket hinged to the top of the boom using a first electric push rod, a slewing support hinged to the bottom of the boom using a second electric push rod, and a base sleeved outside the slewing support. The slewing support can rotate relative to the base.

[0007] Furthermore, the nozzle is a nozzle with multiple spray points.

[0008] Furthermore, the nozzle is provided with protruding pillars on two symmetrical sides, and a pipe joint is also provided on the nozzle. The central axis of the pipe joint is perpendicular to the line connecting the two protruding pillars, and the pipe joint and the protruding pillars are located on the same plane.

[0009] The nozzle support includes a U-shaped arm, with two side lugs vertically connected to the outer side of the closed side of the U-shaped arm. The two side lugs are located on both sides of the center point of the closed side of the U-shaped arm. A pair of upper shaft lugs are vertically connected to the upper edge of the side lugs.

[0010] The upper part of the boom is provided with an upper V-shaped connecting lug. One pair of lugs of the upper V-shaped connecting lug are in the same direction as the boom, and the other pair of lugs of the upper V-shaped connecting lug are located on the back side of the boom. The lower part of the boom is provided with a forked connecting lug. One pair of connecting lugs of the forked connecting lug are in the same direction as the boom, and the other pair of connecting lugs are located on the belly of the boom.

[0011] The slewing support includes a shaft tube, a base plate fixed to the top of the shaft tube, and a lower V-shaped connecting lug provided on the base plate. The lower V-shaped connecting lug includes another pair of side lugs arranged horizontally and a pair of oblique lugs connected above one end of the other pair of side lugs and arranged at an angle.

[0012] The base includes a connecting plate with a lug on one side and a straight tube parallel to the connecting plate and disposed in the hole of the lug.

[0013] The two arms of the U-shaped arm are rotatably connected to the protruding pillars on both sides of the nozzle. The nozzle's pipe connector passes through the center of the closed side of the U-shaped arm and is used to connect the liquid delivery pipe. The two side lugs of the nozzle support are hinged to a pair of V-shaped connecting lugs. The pair of upper shaft lugs of the nozzle support are hinged to the working end of the first electric push rod. The other end of the first electric push rod is hinged to another pair of V-shaped connecting lugs. The working end of the second electric push rod is hinged to a pair of oblique lugs. The other end of the second electric push rod is hinged to another pair of side lugs. The shaft tube of the rotary support is inserted into the straight tube of the base. The connecting plate of the base is used to fix it to the medicine barrel.

[0014] Furthermore, the multi-degree-of-freedom movable adjustment frame also includes a motor, the output shaft of which passes vertically through the base plate located next to the lower V-shaped connecting lug and is connected to a motor gear; an external gear ring is provided near the top of the straight tube; the external gear ring meshes with the motor gear.

[0015] Compared with the prior art, this utility model adopts a multi-degree-of-freedom adjustable spraying mechanism, which can realize spraying operations at different angles and within a certain range. Attached Figure Description

[0016] Figure 1 This is an exploded view of the present invention in an embodiment.

[0017] Figure 2 This is a perspective view of the present invention applied to a medicine barrel.

[0018] Figure 3 for Figure 2 The front view shown.

[0019] Figure 4 for Figure 2 The top view shown. Detailed Implementation

[0020] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any way.

[0021] Example 1

[0022] See Figure 1The present invention provides a multi-degree-of-freedom adjustable spraying mechanism, including a nozzle 3-1 and a multi-degree-of-freedom adjustable frame for hinged nozzle 3-1.

[0023] Among them, the nozzle 3-1 is provided with protruding pillars 301 on two symmetrical sides, and the nozzle 3-1 is also provided with a pipe joint 302. The central axis of the pipe joint 302 is perpendicular to the line connecting the two protruding pillars 301, and the pipe joint 302 and the protruding pillars 301 are located on the same plane.

[0024] The multi-degree-of-freedom adjustable frame includes a boom rod 3-21, a nozzle bracket 3-2 hinged to the top of the boom rod 3-21 by a first electric push rod 3-51, a slewing support 3-17 hinged to the bottom of the boom rod 3-21 by a second electric push rod 3-52, and a base 3-14 sleeved on the slewing support 3-17. The slewing support 3-17 can rotate relative to the base 3-14. Of course, in large-scale applications, the first electric push rod 3-51 and the second electric push rod 3-52 can be replaced by hydraulic cylinders, hydraulic motors, hydraulic pumps, etc.

[0025] The nozzle support includes a U-shaped arm, with two side lugs 321 vertically connected to the closed side of the U-shaped arm. The two side lugs 321 are located on both sides of the center point of the closed side of the U-shaped arm. A pair of upper shaft lugs 322 are vertically connected to the upper edge of the side lugs 321.

[0026] The upper part of the boom rod 3-21 is provided with an upper V-shaped connecting lug 3-211. One pair of lugs of the upper V-shaped connecting lug 3-211 are in the same direction as the boom rod 3-21, and the other pair of lugs of the upper V-shaped connecting lug 3-211 are located on the back side of the boom rod 3-21. The lower part of the boom rod 3-21 is provided with a forked connecting lug. One pair of connecting lugs 3-212 of the forked connecting lug are in the same direction as the boom rod 3-21, and the other pair of connecting lugs 3-213 are located on the belly of the boom rod 3-21.

[0027] The slewing support includes a shaft tube 3-17, a base plate 3-171 fixed to the top of the shaft tube 3-17, and a lower V-shaped connecting lug 3-172 provided on the base plate 3-171. The lower V-shaped connecting lug 3-172 includes another pair of side lugs arranged horizontally and a pair of oblique lugs connected above one end of the other pair of side lugs and arranged at an inclination.

[0028] The base includes a connecting plate 3-141 with a lug on one side and a straight tube 3-14 parallel to the connecting plate 3-141 and disposed in the hole of the lug.

[0029] The two arms of the U-shaped arm are rotatably connected to the protruding posts 301 on both sides of the nozzle 3-1. The pipe connector 302 of the nozzle 3-1 passes through the center of the closed side of the U-shaped arm and is used to connect the liquid delivery pipe. The two side lugs 321 of the nozzle support 3-2 are hinged to a pair of lugs of the V-shaped connecting lugs 3-211. The pair of upper shaft lugs 322 of the nozzle support 3-2 are hinged to the working end of the first electric push rod 3-51. The other end of the first electric push rod 3-51 is hinged to another pair of lugs of the V-shaped connecting lugs 3-211. The working end of the second electric push rod 3-52 is hinged to a pair of oblique lugs. The other end of the second electric push rod 3-52 is hinged to another pair of side lugs. The shaft tube 3-17 of the rotating support is inserted into the straight tube 3-14 of the base. The connecting plate 3-141 of the base is used to fix it to the liquid storage tank. The extension and retraction of the first electric push rod 3-51 can realize different spray swing angles of the nozzle 3-1. The extension and retraction of the second electric actuator 3-52 allows for different pitch angles of the boom 3-21, thus determining the spraying distance. The combined action of the two electric actuators can meet the spraying requirements at any position within the boom's reach. The slewing support's shaft tube 3-17 is inserted into the straight tube 3-14 of the base, enabling the slewing support to rotate 360 ​​degrees relative to the base in the horizontal plane. This, in turn, drives the entire boom 3-21 connected to the nozzle 3-1 on the slewing support to rotate 360 ​​degrees in the horizontal plane.

[0030] Furthermore, at the hinged joints at both ends of the boom rod 3-21, the second pin 3-4 is used in conjunction with the flat washer 3-8, spring washer 3-9, and nut 3-10 for assembly and locking to prevent axial escape; the remaining hinged joints on the boom rod 3-21 are assembled and connected using the first pin 3-3, spacer 3-6, and nut 3-7.

[0031] Furthermore, the multi-degree-of-freedom adjustable spraying mechanism can be electrically controlled to rotate 360 ​​degrees in the horizontal plane. Specifically, the multi-degree-of-freedom adjustable frame also includes a motor 3-11. The motor's output shaft vertically passes through the base plate 3-171 located next to the lower V-shaped connecting lug 3-172 and is connected to a motor gear 3-12. The straight tube 3-14 has an external gear ring (not shown in the figure) near its top; the external gear ring meshes with the motor gear 3-12. The rotation of the output shaft of the motor 3-11 drives the shaft tube 3-17 to rotate, thereby causing the spray head 3-1 to rotate 360 ​​degrees in the horizontal plane.

[0032] Furthermore, the nozzle is a multi-point nozzle 3-1, and in this example, a double-ring nozzle is used. Of course, a nozzle pipe can also be used.

[0033] See Figures 2-4 The multi-degree-of-freedom adjustable spraying mechanism of this utility model can be assembled on the medicine tank 2. After the pipe joint 302 of the nozzle 3-1 is connected to the pump 2-1 on the medicine tank 2 by the pipe fitting, spraying operation can be carried out conveniently.

Claims

1. A multi-degree-of-freedom movable spraying mechanism, comprising a nozzle, characterized in that, It also includes a multi-degree-of-freedom adjustable frame for the articulated nozzle; The multi-degree-of-freedom adjustable frame includes a boom, a nozzle bracket hinged to the top of the boom using a first electric push rod, a slewing support hinged to the bottom of the boom using a second electric push rod, and a base sleeved outside the slewing support. The slewing support can rotate relative to the base.

2. The multi-degree-of-freedom movable spraying mechanism as described in claim 1, characterized in that, The nozzle is a nozzle with multiple spray points.

3. The multi-degree-of-freedom movable spraying mechanism as described in claim 2, characterized in that, The nozzle has protruding pillars on its two symmetrical sides, and a pipe joint is also provided on the nozzle. The central axis of the pipe joint is perpendicular to the line connecting the two protruding pillars, and the pipe joint and the protruding pillars are located on the same plane. The nozzle support includes a U-shaped arm, with two side lugs vertically connected to the outer side of the closed side of the U-shaped arm. The two side lugs are located on both sides of the center point of the closed side of the U-shaped arm. A pair of upper shaft lugs are vertically connected to the upper edge of the side lugs. The upper part of the boom is provided with an upper V-shaped connecting lug. One pair of lugs of the upper V-shaped connecting lug are in the same direction as the boom, and the other pair of lugs of the upper V-shaped connecting lug are located on the back side of the boom. The lower part of the boom is provided with a forked connecting lug. One pair of connecting lugs of the forked connecting lug are in the same direction as the boom, and the other pair of connecting lugs are located on the belly of the boom. The slewing support includes a shaft tube, a base plate fixed to the top of the shaft tube, and a lower V-shaped connecting lug provided on the base plate. The lower V-shaped connecting lug includes another pair of side lugs arranged horizontally and a pair of oblique lugs connected above one end of the other pair of side lugs and arranged at an angle. The base includes a connecting plate with a lug on one side and a straight tube parallel to the connecting plate and disposed in the hole of the lug. The two arms of the U-shaped arm are rotatably connected to the protruding pillars on both sides of the nozzle. The nozzle's pipe connector passes through the center of the closed side of the U-shaped arm and is used to connect the liquid delivery pipe. The two side lugs of the nozzle support are hinged to a pair of V-shaped connecting lugs. The pair of upper shaft lugs of the nozzle support are hinged to the working end of the first electric push rod. The other end of the first electric push rod is hinged to another pair of V-shaped connecting lugs. The working end of the second electric push rod is hinged to a pair of oblique lugs. The other end of the second electric push rod is hinged to another pair of side lugs. The shaft tube of the rotary support is inserted into the straight tube of the base. The connecting plate of the base is used to fix it to the liquid storage tank.

4. The multi-degree-of-freedom movable spraying mechanism as described in claim 3, characterized in that, The multi-degree-of-freedom adjustable frame also includes a motor, the output shaft of which passes vertically through the base plate located next to the lower V-shaped connecting lug and is connected to the motor gear; an external gear ring is provided near the top of the straight tube; the external gear ring meshes with the motor gear.