Cylinder cover vibration scrap blowing system

Abstract

The utility model discloses a cylinder cover vibration scrap blowing system which comprises a rack and a PLC (programmable logic controller), a sliding table is mounted on the rack, and a vibrator is mounted in the center of the bottom of the sliding table; the bottom end of the sliding table is connected with the lower elastic supporting assembly, and the top end of the sliding table is connected with the upper elastic supporting assembly. A clamping assembly for clamping a cylinder cover and a lifting assembly for driving the clamping assembly to move up and down are mounted at the top end of the rack; a guide assembly is further installed on the machine frame. An air blowing box matched with the vibrator to blow off the materials is further mounted in the center of the clamping assembly, and the air blowing box is communicated with an air source; according to the cylinder cover cleaning device, the vibration machine is matched with the air blowing box to remove chippings and particles in a cylinder cover, the cylinder cover accurately corresponds to the air blowing box, the chippings and particles vibrated out of the cylinder cover can be conveniently blown off, the cleaning efficiency of the cylinder cover is improved, meanwhile, the air blowing box is arranged above the cylinder cover, the occupied area of the device is reduced, and the cost is reduced. And the distance between the blowing box and the cylinder cover is shortened, so that the blowing cleaning efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of cylinder head chip blowing equipment, and specifically to a cylinder head vibration chip blowing system. Background Technology

[0002] Cylinder head water channel systems often have stubborn debris particles adhering to them, so it is necessary to remove these particles from inside the cylinder head in a timely manner. Currently, the commonly used cylinder head chip removal device usually involves manually hoisting the workpiece into a special vibrating cage and fixing it in place. The vibrating mechanism is placed below the equipment, and nozzles are arranged at a distance around the equipment. While vibrating the cylinder head, the particles removed by the vibration are blown off by the air blowing device. However, the existing device occupies a large area and has low air blowing efficiency, requiring high power from the air blowing equipment. Therefore, it is necessary to select a high-power device with a long air blowing distance. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a cylinder head vibration blowing system that can quickly remove debris particles from inside the cylinder head, reduce the footprint of the equipment, and improve the cylinder head cleaning efficiency.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows.

[0005] A cylinder head vibration desiccant removal system includes a frame and a PLC controller. A slide table is mounted on the frame, and a vibrator for vibrating and removing material from the cylinder head is mounted at the center of the bottom of the slide table. The bottom end of the slide table is connected to a lower elastic support assembly mounted on the frame, and the top end of the slide table is connected to an upper elastic support assembly mounted on the frame. A clamping assembly for holding the cylinder head and a lifting assembly for driving the clamping assembly to move up and down are mounted on the top end of the frame. A guide assembly for guiding the clamping assembly is also mounted on the frame. An air blowing box, which works with the vibrator to blow material off the cylinder head, is also mounted at the center of the clamping assembly and is connected to an air source. The controlled ends of the clamping assembly, lifting assembly, vibrator, and air blowing box are respectively connected to the output end of the PLC controller.

[0006] The aforementioned cylinder head vibration chip blowing system includes a clamping assembly comprising a connecting plate, with a first clamping plate and a second clamping plate slidably disposed on the left and right sides of the connecting plate, respectively. The first clamping plate and the second clamping plate are respectively connected to a movable cylinder, which is mounted on the connecting plate. The controlled end of the movable cylinder is connected to the output end of a PLC controller.

[0007] The aforementioned cylinder head vibration chip blowing system includes a lifting assembly comprising a lifting cylinder, which is mounted on the top of the frame via a cylinder mounting base; the movable end of the lifting cylinder is connected to a connecting plate, and the controlled end of the lifting cylinder is connected to the output end of a PLC controller.

[0008] The aforementioned cylinder head vibration chip blowing system includes a guide assembly comprising an upper guide post disposed on a slide table, and a guide sleeve slidably fitted to the upper guide post at the bottom end of a connecting plate.

[0009] The cylinder head vibration chip blowing system described above includes an upper elastic support assembly comprising four upper support springs. One end of each upper support spring is connected to the top of the slide table, and the other end is connected to the bottom of the connecting plate. The four upper support springs are respectively disposed at the four corners of the slide table.

[0010] The aforementioned cylinder head vibration chip blowing system includes a lower elastic support assembly comprising four lower support springs. One end of each lower support spring is connected to the bottom of the slide table, and the other end is connected to a frame partition plate located below the slide table. The four lower support springs are respectively disposed at the four corners of the slide table. The slide table and the frame partition plate are connected by a lower guide post, and the lower support springs are sleeved on the outer wall of the lower guide post.

[0011] In the aforementioned cylinder head vibration chip blowing system, the slide is further provided with several positioning rods for positioning the cylinder head.

[0012] In the aforementioned cylinder head vibration chip blowing system, a positioning detection switch is also installed on one side of the slide to detect whether the cylinder head is installed in place. The output terminal of the positioning detection switch is connected to the input terminal of the PLC controller.

[0013] The technological advancements achieved by this utility model are as follows, due to the adoption of the above technical solutions.

[0014] This invention provides a cylinder head vibration desiccant system. A vibrator and an air-blowing box work together to remove debris particles from inside the cylinder head. Simultaneously, a lifting assembly and a clamping assembly clamp the cylinder head to prevent displacement, ensuring accurate alignment between the cylinder head and the air-blowing box. This facilitates the blowing off of debris particles vibrated from the cylinder head, improving cleaning efficiency. Furthermore, by placing the air-blowing box above the cylinder head, the system reduces the equipment's footprint. The shorter distance between the air-blowing box and the cylinder head reduces the power requirements of the air-blowing box, further enhancing cleaning efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the specific structure of the present utility model;

[0016] Figure 2 This is the front view of the present invention;

[0017] Figure 3 This is a schematic diagram of the specific structure of the clamping assembly described in this utility model;

[0018] Figure 4 This is a schematic diagram of the specific structure of the position detection switch described in this utility model.

[0019] The components are: 1. Frame, 2. Slide table, 3. Frame partition plate, 4. Clamping assembly, 5. Lifting cylinder, 6. Cylinder mounting base, 7. Upper guide column, 8. Guide sleeve, 9. Upper support spring, 10. Positioning rod, 11. Lower guide column, 12. Lower support spring, 13. Cylinder head, 14. Position detection switch, 15. Connecting plate, 16. First clamping plate, 17. Second clamping plate, 18. Vibrator, 19. Moving cylinder, 20. Air blowing box. Detailed Implementation

[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0021] A cylinder head vibration chip blowing system, such as Figures 1 to 4 As shown, the device includes a frame 1 and a PLC controller. A slide 2 is mounted on the frame 1. A vibrator 18 for vibrating and removing material from the cylinder head is mounted at the bottom center of the slide 2. The bottom end of the slide 2 is connected to a lower elastic support assembly mounted on the frame 1, and the top end of the slide 2 is connected to an upper elastic support assembly mounted on the frame 1.

[0022] The top of the frame 1 is equipped with a clamping assembly 4 for holding the cylinder head 13 and a lifting assembly for driving the clamping assembly to move up and down.

[0023] The frame 1 is also equipped with a guide assembly to guide the clamping assembly. The clamping assembly, the lifting assembly, and the controlled end of the vibrator are respectively connected to the output end of the PLC controller.

[0024] The clamping assembly 4 is also equipped with an air blowing box 20. The controlled end of the air blowing box 20 is connected to the output end of the PLC controller. The air blowing box 20 is connected to the air source and can blow air onto the vibrating cylinder head to blow off the accumulated particulate impurities inside.

[0025] The clamping assembly 4 includes a connecting plate 15, and a first clamping plate 16 and a second clamping plate 17 are slidably disposed on the left and right sides of the connecting plate 15, respectively. The first clamping plate 16 and the second clamping plate 17 are respectively connected to a moving cylinder 19, which is mounted on the connecting plate 15.

[0026] The controlled end of the movable cylinder 19 is connected to the output end of the PLC controller. The cylinder head is clamped by the first clamping plate 16 and the second clamping plate 17. The gap between the first clamping plate 16 and the second clamping plate 17 is adjusted by the movable cylinder 19 to clamp the cylinder head, which facilitates the adjustment of the cylinder head position and the clamping of cylinder heads of different sizes.

[0027] The lifting assembly includes a lifting cylinder 5, which is mounted on the top of the frame 1 via a cylinder mounting base 6. The movable end of the lifting cylinder 5 is connected to the connecting plate 15, and the controlled end of the lifting cylinder 5 is connected to the output end of the PLC controller.

[0028] The guide assembly includes an upper guide post 7 disposed on the slide table 2, and a guide sleeve 8 that is slidably fitted with the upper guide post 7 is installed at the bottom end of the connecting plate 15. There are two upper guide posts 7, which are symmetrically disposed on the slide table 2.

[0029] The upper elastic support assembly includes four upper support springs 9. One end of each upper support spring 9 is connected to the top of the slide table 2, and the other end is connected to the bottom of the connecting plate 15. The four upper support springs 9 are respectively located at the four corners of the slide table 2.

[0030] The lower elastic support assembly includes four lower support springs 12. One end of each lower support spring 12 is connected to the bottom of the slide table 2, and the other end is connected to the frame partition plate 3 located below the slide table 2. The slide table 2 and the frame partition plate 3 are connected by a lower guide post 11. The four lower support springs 12 are respectively set at the four corners of the slide table 2.

[0031] The slide table 2 is also equipped with several positioning rods 10 for positioning the cylinder head 13. A position detection switch 14 for detecting whether the cylinder head 13 is installed in place is also installed on one side of the slide table 2. The output terminal of the position detection switch 14 is connected to the input terminal of the PLC controller.

[0032] In use, the cylinder head 13 is installed onto the slide table 2 according to the position of the positioning rod 10. At the same time, the position detection switch 14 determines whether the cylinder head 13 is installed in place. After confirming that the cylinder head 13 is installed in place, the lifting cylinder 5 drives the clamping assembly 4 to move down. At the same time, the gap between the first clamping plate 16 and the second clamping plate 17 in the clamping assembly 4 is adjusted to ensure that the cylinder head 13 is between the first clamping plate 16 and the second clamping plate 17.

[0033] Then, the cylinder 19 moves the first clamping plate 16 and the second clamping plate 17 closer together to clamp the cylinder cover 13. Next, the vibrator 18 is started to vibrate and remove the cylinder cover 13. During the vibration, the upper elastic support component and the lower elastic support component cooperate with each other to prevent the slide table 2 from being damaged during the vibration. At the same time, the air blowing box 20 blows air into the cylinder cover 13 to blow off the material removed by vibration.

[0034] After cleaning, remove the cleaned cylinder head and reset all workpieces.

[0035] This invention provides a cylinder head vibration desiccant system. A vibrator and an air-blowing box work together to remove debris particles from inside the cylinder head. Simultaneously, a lifting assembly and a clamping assembly clamp the cylinder head to prevent displacement, ensuring accurate alignment between the cylinder head and the air-blowing box. This facilitates the blowing off of debris particles vibrated from the cylinder head, improving cleaning efficiency. Furthermore, by placing the air-blowing box above the cylinder head, the system reduces the equipment's footprint, and the shorter distance between the air-blowing box and the cylinder head further enhances cleaning efficiency.

Claims

1. A cylinder head vibration debris blowing system characterized by: The utility model provides a cylinder cover vibration material removing device, including frame (1) and PLC controller, frame (1) is installed with slide table (2), and the bottom center of slide table (2) is installed with vibration machine (18) of cylinder cover vibration material removing, the bottom of slide table (2) is connected with the lower elastic support subassembly of setting on frame (1), and the top of slide table (2) is connected with the upper elastic support subassembly of setting on frame (1), the top of frame (1) is installed with the clamping assembly (4) of cylinder cover (13) is clamped and drives the lifting assembly of clamping assembly up and down, frame (1) still is installed with the guide assembly of cylinder cover (13) is clamped, the controlled end of clamping assembly, lifting assembly, vibration machine (18) and blowing box (20) is connected with the output of PLC controller respectively.

2. A cylinder head vibration debris expulsion system as claimed in claim 1, characterised in that: The clamping assembly (4) includes a connecting plate (15), first and second clamping plates (16) and (17) are respectively slidably arranged on the left and right sides of the connecting plate (15), the first and second clamping plates (16) and (17) are respectively connected with a moving cylinder (19) installed on the connecting plate (15), and the controlled end of the moving cylinder (19) is connected with the output of the PLC controller.

3. A cylinder head vibration debris expulsion system as claimed in claim 2, characterised in that: The lifting assembly includes a lifting cylinder (5) installed on the top of the frame (1) through a cylinder mounting seat (6), the movable end of the lifting cylinder (5) is connected with the connecting plate (15), and the controlled end of the lifting cylinder (5) is connected with the output of the PLC controller.

4. A cylinder head vibration debris expulsion system as set forth in claim 2 wherein: The guide assembly includes an upper guide column (7) arranged on the slide table (2), and a guide sleeve (8) slidably arranged with the upper guide column (7) is installed at the bottom end of the connecting plate (15).

5. A cylinder head vibration debris expulsion system as set forth in claim 2 wherein: The upper elastic support assembly includes four upper support springs (9), one end of each of the upper support springs (9) is connected with the top end of the slide table (2), the other end is connected with the bottom end of the connecting plate (15), and the four upper support springs (9) are respectively arranged at the four corners of the slide table (2).

6. A cylinder head vibration debris expulsion system as described in claim 1, wherein: The lower elastic support assembly includes four lower support springs (12), one end of each of the lower support springs (12) is connected with the bottom end of the slide table (2), the other end is connected with a frame partition plate (3) below the slide table (2), and the four lower support springs (12) are respectively arranged at the four corners of the slide table (2); the slide table (2) and the frame partition plate (3) are connected through a lower guide column (11), and the lower support spring (12) is sleeved on the outer wall of the lower guide column (11).

7. A cylinder head vibration debris expulsion system as in claim 1, wherein: The slide table (2) is further provided with a plurality of positioning rods (10) for positioning the cylinder cover (13).

8. A cylinder head vibration debris expulsion system as in claim 1, wherein: The slide table (2) is further provided with a position detection switch (14) for detecting whether the cylinder cover (13) is installed in place, and the output of the position detection switch (14) is connected with the input of the PLC controller.

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