Electric spark numerical control wire cutting machine convenient to adjust direction

Abstract

The utility model relates to the technical field of numerical control wire cutting equipment, in particular to an electric spark numerical control wire cutting machine convenient to adjust directions, which comprises a machining groove, a fixing seat is fixed at the rear end of the outer wall of the machining groove, and a hydraulic telescopic column is mounted at the top end of the outer wall of the fixing seat. The top end of the outer wall of the hydraulic telescopic column is provided with an upper fixing part for fixing the electrode wire, and the bottom end of the inner wall of the machining groove is provided with a lower fixing part for fixing the electrode wire. An electrode wire fixing cylinder for fixing the bottom end of the electrode wire can slide on the inner wall of the arc-shaped guide rail through a second transverse plate and a moving wheel, so that a worker can adjust the placing angle of the electrode wire according to requirements, more direction angles can be machined on a workpiece, and the application range of the device can be widened; and personnel can use the device conveniently.

Description

Technical Field

[0001] This utility model relates to the technical field of CNC wire cutting equipment, specifically to an EDM CNC wire cutting machine that is easy to adjust in direction. Background Technology

[0002] An electrical discharge machining (EDM) wire cutting machine is a CNC machine that uses the principle of electrical discharge to process metals. It is primarily used for the precision cutting and shaping of conductive materials. It is widely used in mold manufacturing, machining, aerospace, and the automotive industry. Its key feature is its ability to perform high-precision cutting, making it suitable for metal materials with high hardness and complex shapes.

[0003] In existing CNC wire EDM machines, the electrode wires used for cutting are mostly vertically set in the cutting area of ​​the device by electrode wire fixing fixtures. This means that the resistance wire can only cut vertically when cutting the workpiece. This cutting method is relatively simple and has limited applicability to various workpiece processing methods, thus having certain shortcomings.

[0004] In conclusion, it is necessary to invent an EDM wire cutting machine that is easy to adjust the direction of. Utility Model Content

[0005] Therefore, this utility model provides an EDM CNC wire cutting machine that is easy to adjust the direction, in order to solve the problem that resistance wire can only cut vertically when cutting workpieces, and this cutting method is relatively simple and has limited applicability to workpiece processing methods.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an EDM CNC wire cutting machine that facilitates direction adjustment, comprising a processing groove, a fixed base fixed to the rear end of the outer wall of the processing groove, a hydraulic telescopic column installed at the top end of the outer wall of the fixed base, an upper fixing component for fixing the electrode wire installed at the top end of the outer wall of the hydraulic telescopic column, and a lower fixing component for fixing the electrode wire provided at the bottom end of the inner wall of the processing groove.

[0007] Preferably, the upper fixing component includes a first horizontal plate, which is fixed to the top of the outer wall of the hydraulic telescopic column. A pulse power supply is fixed to the rear side of the top of the outer wall of the first horizontal plate, and a pulse generator is fixed to the front end of the outer wall of the first horizontal plate through a rotating shaft.

[0008] Preferably, a first fixed electrode for fixing the upper end of the resistance wire is fixed at the bottom of the outer wall of the pulse generator, a driven gear is fixed at the outer wall of the rotating shaft, and a drive motor is fixed at the front end of the outer wall of the first horizontal plate and on one side of the rotating shaft.

[0009] Preferably, the output end of the drive motor is fixed with a drive gear, and one side of the outer wall of the drive gear meshes with the outer wall side of the driven gear.

[0010] Preferably, the lower fixing component includes an arc-shaped guide rail, the bottom end of the outer wall of the arc-shaped guide rail is fixedly connected to the bottom end of the inner wall of the processing groove through a guide rail fixing block, and an arc-shaped guide groove is provided at the bottom of the inner wall side of the arc-shaped guide rail.

[0011] Preferably, a second horizontal plate is provided on the inner wall side of the arc-shaped guide rail, and a base is fixed at the center of the bottom of the outer wall of the second horizontal plate. Guide arc strips are fixed at the front and rear ends of the outer wall of the base and at positions corresponding to the arc-shaped guide groove. The outer wall of the guide arc strips is slidably connected to the inner wall of the arc-shaped guide groove.

[0012] Preferably, the bottom of the outer wall of the base is provided with a strip groove, and the inner wall of the strip groove is equipped with a moving wheel for movement via a rotating shaft. The top two sides of the outer wall of the second horizontal plate and the two sides of the base are threaded with fixing bolts.

[0013] Preferably, an electrode wire fixing cylinder is fixed at the center of the top of the outer wall of the second horizontal plate, and an electrode wire fixing clamp is fixed on one side of the inner wall of the electrode wire fixing cylinder by a fixing shaft. An electrode wire moving clamp is provided on the inner wall of the electrode wire fixing cylinder and on one side of the electrode wire fixing clamp. The outer wall side of the electrode wire moving clamp is threadedly connected to the inner wall side of the electrode wire fixing cylinder by an adjusting stud.

[0014] The beneficial effects of this utility model are:

[0015] In this invention, by rotatably connecting the pulse generator and the first fixed electrode, and by allowing the electrode wire fixing cylinder, which is used to fix the bottom of the electrode wire, to slide on the inner wall of the arc-shaped guide rail via the second horizontal plate and the moving wheel, the operator can adjust the placement angle of the electrode wire according to the requirements, enabling the device to process workpieces in more directions and angles, thereby improving the applicability of the device and making it more convenient for operators to use. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the external structure of the present invention viewed from the front.

[0017] Figure 2 This is a partial cross-sectional view of the present invention from the front view.

[0018] Figure 3 This is a partial structural diagram of the horizontal plate and pulse generator in this utility model from a top view.

[0019] Figure 4 This is a three-dimensional structural diagram of the arc-shaped guide rail in this utility model;

[0020] Figure 5 This is a cross-sectional view of the electrode wire fixing cylinder in this utility model.

[0021] In the diagram: 100, machining groove; 110, fixed base; 120, hydraulic telescopic column; 130, first horizontal plate; 140, pulse power supply; 150, pulse generator; 151, first fixed electrode; 152, driven gear; 153, drive motor; 154, driving gear; 200, arc-shaped guide rail; 210, guide rail fixing block; 220, arc-shaped guide groove; 300, second horizontal plate; 310, base; 320, moving wheel; 330, guide arc strip; 340, fixing bolt; 350, electrode wire fixing cylinder; 351, electrode wire fixing clamp; 352, electrode wire moving clamp; 353, adjusting stud. Detailed Implementation

[0022] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0023] See attached document Figures 1-5This utility model provides an EDM (Electrical Discharge Machining) CNC wire cutting machine with easy-to-adjust direction, including a processing groove 100. A fixed base 110 is fixed to the rear end of the outer wall of the processing groove 100. A hydraulic telescopic column 120 is installed at the top end of the outer wall of the fixed base 110. An upper fixing component for fixing the electrode wire is installed at the top end of the outer wall of the hydraulic telescopic column 120. The upper fixing component includes a first horizontal plate 130, which serves as the main support. The first horizontal plate 130 is fixed to the top end of the outer wall of the hydraulic telescopic column 120. A pulse power supply 140 is fixed to the rear side of the top end of the outer wall of the first horizontal plate 130. The pulse power supply 140 and the pulse generator 150 cooperate to generate electromagnetic pulses on the electrode wire, so that the electrode wire can cut the metal workpiece through the electromagnetic pulses. The pulse generator 150 is rotatably fixed to the front end of the outer wall of the first horizontal plate 130 via a rotating shaft. The bottom end of the outer wall of the pulse generator 150... A first fixed electrode 151 is fixed to fix the upper end of the resistance wire. The first fixed electrode 151 can fix the upper end position of the electrode wire and can cooperate with the electrode wire fixing cylinder 350 to make the electrode wire carry electromagnetic pulses. A driven gear 152 is fixed to the outer wall of the rotating shaft. A drive motor 153 is fixed to the front end of the outer wall of the first horizontal plate 130 and located on one side of the rotating shaft. A drive gear 154 is fixed to the output end of the drive motor 153. One side of the outer wall of the drive gear 154 meshes with the outer wall side of the driven gear 152. When the drive motor 153 is powered on, it can drive the drive gear 154 to rotate in both directions. When the drive gear 154 rotates, it can drive the driven gear 152 and the rotating shaft to rotate together, so that the pulse generator 150 and the first fixed electrode 151 can rotate. The rotating shaft is rotatably connected to the front end of the outer wall of the first horizontal plate 130.

[0024] The bottom of the inner wall of the processing tank 100 is provided with a lower fixing component for fixing the electrode wire. The lower fixing component includes an arc-shaped guide rail 200. The bottom of the outer wall of the arc-shaped guide rail 200 is fixedly connected to the bottom of the inner wall of the processing tank 100 through a guide rail fixing block 210. Arc-shaped guide grooves 220 are opened at the bottom of the inner wall side of the arc-shaped guide rail 200. A second horizontal plate 300 is provided at the inner wall side of the arc-shaped guide rail 200. The second horizontal plate 300 mainly drives the electrode wire fixing cylinder 350 to slide left and right on the inner wall of the arc-shaped guide rail 200, thereby cooperating with the rotating pulse generator 150 to adjust the direction of the electrode wire. The center of the bottom of the outer wall of the second horizontal plate 300 is... A base 310 is fixed at the base. Guide arc strips 330 are fixed at the front and rear ends of the outer wall of the base 310, corresponding to the positions of the arc-shaped guide groove 220. The outer wall of the guide arc strips 330 is slidably connected to the inner wall of the arc-shaped guide groove 220. The guide arc strips 330 are designed to cooperate with the arc-shaped guide groove 220 to ensure that the second horizontal plate 300 moves along the trajectory of the arc-shaped guide rail 200, and to prevent the second horizontal plate 300 from detaching from the arc-shaped guide rail 200. A strip-shaped groove is formed at the bottom of the outer wall of the base 310. A moving wheel 320 is mounted on the inner wall of the strip-shaped groove via a pivot. The moving wheel 320 is designed to facilitate the movement of the second horizontal plate 300 along the arc-shaped guide rail. The inner wall of the second horizontal plate 300 is moved. Two fixing bolts 340 are threaded onto the top two sides of the outer wall of the second horizontal plate 300, located on both sides of the base 310. After the second horizontal plate 300 is moved to the correct position, the two fixing bolts 340 can be tightened using a tool. The bottom end of the fixing bolts 340 abuts against the inner wall side of the arc-shaped guide rail 200, thus fixing the position of the second horizontal plate 300. An electrode wire fixing cylinder 350 is fixed at the center of the top of the outer wall of the second horizontal plate 300. An electrode wire fixing clamp 351 is fixed to one side of the inner wall of the electrode wire fixing cylinder 350 via a fixing shaft. The inner wall of the electrode wire fixing cylinder 350, located on both sides of the base 310, is fixed to the electrode wire fixing clamp 351. An electrode wire moving clamp 352 is provided on one side of the clamping block 351. The outer wall of the electrode wire moving clamp 352 is threadedly connected to the inner wall of the electrode wire fixing cylinder 350 through an adjusting stud 353. Specifically, the operator can insert the bottom end of the electrode wire into the electrode wire fixing cylinder 350, and then rotate the adjusting stud 353 to move the electrode wire moving clamp 352 to cooperate with the electrode wire fixing clamp 351 to clamp the bottom end of the electrode wire, ensuring that the bottom end of the electrode wire will not come off during use. The electrode wire fixing clamp 351 and the electrode wire moving clamp 352 can be made of copper alloy or other metal alloy materials.

[0025] The usage process of this utility model is as follows: Those skilled in the art can assemble the device according to the above description, then connect all electrical equipment to external power supply and connect it to the controller so that personnel can control the operation and stop of the device;

[0026] After completion, personnel can determine the setting direction of the electrode wire according to requirements. Specifically, personnel can first place a soft rope between the first fixed electrode 151 and the electrode wire fixing cylinder 350 to temporarily replace the electrode wire. Then, the fixing bolt 340 can be loosened, and the drive motor 153 can be energized to slowly drive the drive gear 154 to rotate. This allows the drive gear 154 to drive the driven gear 152, pulse generator 150, and first fixed electrode 151 to rotate. Simultaneously, personnel can hold the second horizontal plate 300 and slide it along the outer wall of the arc-shaped guide rail 200, coordinating with the rotating first fixed electrode 151 to adjust the device to the desired position. After adjusting the angle, the operator can tighten the fixing bolts 340 to fix the position of the second horizontal plate 300. Then, the operator can remove the soft rope and fix the upper and lower ends of the electrode wire to the first fixed electrode 151 and the electrode wire fixing cylinder 350 (the fixing method between the electrode wire and the first fixed electrode 151 has been disclosed in the existing EDM CNC wire cutting machine). Then, the operator can place the product to be cut on the placement rack set on the upper end of the inner wall of the processing tank 100. Then, the electromagnetic pulse can be released to the electrode wire through the pulse power supply 140 and the pulse generator 150, so that the electrode wire can cut the product.

[0027] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. An EDM wire cutting machine with easily adjustable direction, comprising a processing groove (100), wherein a fixed base (110) is fixed to the rear end of the outer wall of the processing groove (100), and a hydraulic telescopic column (120) is installed at the top end of the outer wall of the fixed base (110), characterized in that: The top of the outer wall of the hydraulic telescopic column (120) is equipped with an upper fixing component for fixing the electrode wire, and the bottom of the inner wall of the processing groove (100) is provided with a lower fixing component for fixing the electrode wire.

2. The CNC wire EDM machine with easily adjustable direction according to claim 1, characterized in that: The upper fixing component includes a first horizontal plate (130), which is fixed to the top of the outer wall of the hydraulic telescopic column (120). A pulse power supply (140) is fixed to the rear side of the top of the outer wall of the first horizontal plate (130), and a pulse generator (150) is fixed to the front end of the outer wall of the first horizontal plate (130) by rotating a shaft.

3. The CNC wire EDM machine with easily adjustable direction according to claim 2, characterized in that: The pulse generator (150) has a first fixed electrode (151) fixed at the bottom of its outer wall to fix the upper end of the resistance wire, a driven gear (152) fixed on the outer wall of the rotating shaft, and a drive motor (153) fixed at the front end of the outer wall of the first horizontal plate (130) and on one side of the rotating shaft.

4. The CNC wire EDM machine with easily adjustable direction according to claim 3, characterized in that: The output end of the drive motor (153) is fixed with a drive gear (154), and one side of the outer wall of the drive gear (154) meshes with the outer wall side of the driven gear (152).

5. The CNC wire EDM machine with easily adjustable direction according to claim 1, characterized in that: The lower fixing component includes an arc-shaped guide rail (200). The bottom of the outer wall of the arc-shaped guide rail (200) is fixedly connected to the bottom of the inner wall of the processing groove (100) through a guide rail fixing block (210). Arc-shaped guide grooves (220) are provided at the bottom of the inner wall side of the arc-shaped guide rail (200).

6. The CNC wire EDM machine with easily adjustable direction according to claim 5, characterized in that: The inner wall side of the arc-shaped guide rail (200) is provided with a second horizontal plate (300), and a base (310) is fixed at the center of the bottom of the outer wall of the second horizontal plate (300). Guide arc strips (330) are fixed at the front and rear ends of the outer wall of the base (310) and at positions corresponding to the arc-shaped guide groove (220). The outer wall of the guide arc strip (330) is slidably connected to the inner wall of the arc-shaped guide groove (220).

7. The CNC wire EDM machine with easily adjustable direction according to claim 6, characterized in that: The bottom of the outer wall of the base (310) is provided with a strip groove, and the inner wall of the strip groove is equipped with a moving wheel (320) for moving via a rotating shaft. The top two sides of the outer wall of the second horizontal plate (300) and both sides of the base (310) are threaded with fixing bolts (340).

8. The CNC wire EDM machine with easily adjustable direction according to claim 7, characterized in that: An electrode wire fixing cylinder (350) is fixed at the center of the top of the outer wall of the second horizontal plate (300). An electrode wire fixing clamp (351) is fixed on one side of the inner wall of the electrode wire fixing cylinder (350) by a fixing shaft. An electrode wire moving clamp (352) is provided on the inner wall of the electrode wire fixing cylinder (350) and on one side of the electrode wire fixing clamp (351). The outer wall side of the electrode wire moving clamp (352) is threadedly connected to the inner wall side of the electrode wire fixing cylinder (350) by an adjusting stud (353).

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