Assembly with replaceable guide needle guide bar and jacquard needle guide bar

By designing interchangeable components for the guide needle comb and the jacquard needle comb on the warp knitting machine, the problems of long downtime and high cost when changing combs are solved, and the combs can be quickly replaced and the production can be made efficient.

CN223963664UActive Publication Date: 2026-03-03QUANZHOU LONGXUAN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520000901.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2026-03-03
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Existing warp knitting machines require long downtime and costly adjustments when changing guide bars and jacquard bars, and each replacement requires the fabrication of a new cradle, resulting in low production efficiency.

Method used

Design an interchangeable component for yarn guide pin combs and Jacquard pin combs. By setting positioning holes and threaded mounting holes on the cradle, the positioning holes and pin positions of the yarn guide pin combs and Jacquard pin combs are made consistent, allowing direct replacement of the combs without replacing the entire cradle. An adapter support is used to avoid interference.

Benefits of technology

It enables quick replacement of comb bars and short-time debugging, improving production efficiency and reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of warp knitting machines, in particular to a guide needle guide bar and jacquard needle guide bar interchangeable assembly, which comprises a cradle, a guide needle guide bar and a jacquard guide bar, the guide needle guide bar and the jacquard guide bar are distributed on the cradle in a fan shape, and both the guide needle guide bar and the jacquard guide bar are provided with positioning holes for positioning and mounting on the cradle. And the positions of the positioning holes and the needle heads of the yarn guide bar and the jacquard bar are consistent. The yarn guide bar and the jacquard guide bar are provided with positioning holes which are completely overlapped in position, and when the yarn guide bar and the jacquard guide bar are overlapped, respective needle positions are also overlapped, so that the yarn guide bar and the jacquard guide bar can be directly replaced at any position on the cradle and cannot interfere with each other, and when different guide bars need to be replaced, the yarn guide bar and the jacquard guide bar can be conveniently replaced. The old guide bar can be directly taken down and then quickly replaced with a new guide bar, and the guide bar can be put into production only by short-time debugging, so that the production efficiency is greatly improved, and the production cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of warp knitting machines, specifically to a component in which guide needle combs and jacquard needle combs are interchangeable. Background Technology

[0002] In warp knitting machines, the main function of guide pins is to guide the warp yarns around the knitting needles and place them on the needles, ensuring that the warp yarns are arranged and interwoven regularly according to the requirements of the warp knitting structure, thus forming the basic structure of the fabric. Jacquard guide pins, in addition to having the same overall lateral movement function as ordinary guide pins, can also have each guide pin driven by the piezoelectric element of the warp knitting machine to perform an individual additional lateral movement. Through the superposition of these two lateral movements, complex patterns can be created on warp-knitted fabrics. In actual production, the two types of guide pins need to be configured according to requirements. In the existing structure, if it is necessary to replace the guide pins or Jacquard guide pins on the cradle, for example, by... The process involves replacing the yarn guide combs with Jacquard combs, or vice versa, to achieve different comb arrangements and adapt to various production needs. A common approach is to remove the old cradle and combs together, as the specifications and dimensions of the yarn guide combs and Jacquard combs differ. New mounting holes are then made on the new cradle to accommodate the new comb arrangement. Finally, the new yarn guide combs and Jacquard combs are installed on the new cradle. This entire process is time-consuming and involves significant downtime. Furthermore, each process requires the fabrication of a new cradle, followed by extensive debugging. The cost of replacing parts and debugging is high. Therefore, this case arises from this consideration. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a component in which the yarn guide needle comb and the Jacquard needle comb are interchangeable, so as to solve the problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: an interchangeable component of a yarn guide comb and a Jacquard comb, comprising a cradle, a yarn guide comb, and a Jacquard comb, wherein the yarn guide comb and the Jacquard comb are distributed in a fan shape on the cradle, and both the yarn guide comb and the Jacquard comb are provided with positioning holes for positioning and installation on the cradle, and the positioning holes of the yarn guide comb and the Jacquard comb are consistent with the position of the needles.

[0005] Preferably, the yarn guide comb includes a yarn guide bracket and a yarn guide needle, the Jacquard comb includes a Jacquard bracket and a Jacquard needle, and the positioning hole is disposed on the yarn guide bracket and the Jacquard bracket.

[0006] Preferably, both the yarn guide bracket and the jacquard bracket have two positioning holes.

[0007] Preferably, the cradle has a hanger mounting bracket, and the hanger mounting bracket has hanger mounting holes that are adapted to the positioning holes of the yarn guide comb and the Jacquard comb.

[0008] Preferably, the cradle is provided with a threaded mounting hole, and the hanger mounting support is provided with a strip-shaped through hole that matches the threaded mounting hole of the cradle. The threaded fastener passes through the strip-shaped through hole of the hanger mounting support and is fastened to the threaded mounting hole of the cradle.

[0009] Preferably, the number of the strip-shaped through holes is two.

[0010] Preferably, the yarn guide comb further includes an adapter support and a yarn guide needle seat, the yarn guide needle is disposed on the yarn guide needle seat, one end of the adapter support is connected to the yarn guide hanger by a fastener, and the other end is connected to the yarn guide needle seat by a fastener.

[0011] Preferably, the adapter support has a threaded hole at the top and a through hole at the bottom, the yarn guide hanger has a through hole at the bottom that matches the threaded hole of the adapter support, the yarn guide needle seat has a threaded hole at the top that matches the through hole of the adapter support, and the threaded fastener passes through the through hole and the threaded hole to fix the yarn guide hanger, the adapter support and the yarn guide needle seat.

[0012] Preferably, the Jacquard comb further includes a Jacquard needle holder, the Jacquard needles are disposed on the Jacquard needle holder, and the Jacquard needle holder is connected to the Jacquard hanger by fasteners.

[0013] As described above, the interchangeable yarn guide comb and Jacquard comb provided by this utility model have the following beneficial effects: the yarn guide comb and the Jacquard comb have positioning holes that completely overlap, and when the yarn guide comb and the Jacquard comb overlap, their respective needle positions also overlap, thereby ensuring that the yarn guide comb and the Jacquard comb can be directly replaced at any position on the cradle without interfering with each other. When it is necessary to replace different combs, the old comb can be directly removed and the new comb can be quickly replaced without replacing the entire cradle and comb. After replacing the new comb, only a short period of debugging is required before production can begin, which greatly improves production efficiency and reduces production costs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the yarn guide comb.

[0015] Figure 2 This is a schematic diagram of the structure of a Jacquard comb.

[0016] Figure 3 A schematic diagram of the structure for installing supports on the hanger.

[0017] Figure 4 This is a schematic diagram of the cradle structure.

[0018] Figure 5 A schematic diagram of the structure for installing the hanger support on the cradle.

[0019] Figure 6 This is a schematic diagram of a component that allows for the interchangeability of guide needle combs and jacquard needle combs. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] As shown in the figure, the interchangeable components of the yarn guide comb and Jacquard comb of this utility model include a rocker arm 1, a yarn guide comb 2, and a Jacquard comb 3. The yarn guide comb 2 and the Jacquard comb 3 are arranged in a fan shape on the rocker arm 1. Both the yarn guide comb 2 and the Jacquard comb 3 are provided with positioning holes 10 for positioning and installation on the rocker arm 1. The positioning holes 10 of the yarn guide comb 2 and the Jacquard comb 3 are consistent with the position of the needle. The yarn guide bar 2 and the jacquard bar 3 have perfectly overlapping positioning holes 10. When the yarn guide bar 2 and the jacquard bar 3 are projected onto each other, their respective needle tips and holes also overlap. The outer contour of the yarn guide bar 2 will not exceed the outer contour of the jacquard bar 3, thus ensuring that the yarn guide bar 2 and the jacquard bar 3 can be directly replaced at any position on the cradle 1 without interference. When different guide bars need to be replaced, the old guide bar can be directly removed and the new guide bar quickly replaced without replacing the entire cradle 1 and guide bars. After replacing the new guide bar, only a short adjustment period is needed before production can begin, greatly improving production efficiency and reducing production costs. Figure 6 In the arrangement shown, the four combs on the outside are yarn guide combs 2, and the four combs on the inside are jacquard combs 3. When necessary, the combs in any position can be replaced with other different types of combs.

[0022] like Figure 1 and 2 The yarn guide comb 2 includes a yarn guide bracket 21 and a yarn guide needle 22, and the Jacquard comb 3 includes a Jacquard bracket 31 and a Jacquard needle 32. The positioning hole 10 is provided on the yarn guide bracket 21 and the Jacquard bracket 31.

[0023] In a preferred embodiment, both the yarn guide hanger 21 and the jacquard hanger 31 have two positioning holes 10.

[0024] like Figure 3The cradle 1 has a hanger mounting bracket 11, which has hanger mounting holes 20 that match the positioning holes 10 of the yarn guide comb 2 and the Jacquard comb 3. The positioning holes 10 of the yarn guide comb 2 and the Jacquard comb 3 and the hanger mounting holes 20 of the hanger mounting bracket 11 are connected by connectors, thereby fixing the yarn guide comb 2 and the Jacquard comb 3 to the cradle 1.

[0025] like Figure 4 The cradle 1 has a threaded mounting hole 30, and the hanger mounting bracket 11 has a strip-shaped through hole 40 that matches the threaded mounting hole 30 of the cradle 1. Threaded fasteners pass through the strip-shaped through hole 40 of the hanger mounting bracket 11 and are fastened to the threaded mounting hole 30 of the cradle 1. The position of the hanger mounting bracket 11 can be adjusted through the strip-shaped through hole 40.

[0026] In a preferred embodiment, the number of strip-shaped through holes 40 is two.

[0027] like Figure 1 The guide bar 2 also includes an adapter support 23 and a guide needle seat 24. The guide needle 22 is mounted on the guide needle seat 24. One end of the adapter support 23 is connected to the guide hanger 21 by fasteners, and the other end is connected to the guide needle seat 24 by fasteners. The function of the adapter support 23 is to form a bend and make room, guiding the position of the guide needle 22 to match the position of the Jacquard needle 32, ensuring consistency in replacement, and avoiding interference between the guide bars during installation.

[0028] The adapter support 23 has a threaded hole at the top and a through hole at the bottom. The yarn guide hanger 21 has a through hole at the bottom that matches the threaded hole of the adapter support 23. The yarn guide needle seat 24 has a threaded hole at the top that matches the through hole of the adapter support 23. Threaded fasteners pass through the through hole and the threaded hole to fix the yarn guide hanger 21, the adapter support 23 and the yarn guide needle seat 24.

[0029] like Figure 2 The Jacquard comb 3 also includes a Jacquard needle holder 33, on which Jacquard needles 32 are mounted. The Jacquard needle holder 33 is connected to the Jacquard hanger 31 by fasteners. Furthermore, the holes on the yarn guide hanger 21 for connecting the adapter support 23 correspond to the holes on the Jacquard hanger 31 for connecting the Jacquard needle holder 33. If necessary, the adapter support 23 and the yarn guide needle holder 24, or the Jacquard needle holder 33, can be replaced individually to achieve the purpose of replacement.

[0030] The above are only some specific embodiments of this utility model, but the design concept of this utility model is not limited thereto. Any non-substantial modifications made to this utility model using this concept shall be considered as an infringement of the protection scope of this utility model.

Claims

1. A component with interchangeable yarn guide pin combs and Jacquard pin combs, characterized in that: The device includes a cradle, yarn guide bars, and Jacquard bars. The yarn guide bars and Jacquard bars are arranged in a fan shape on the cradle. Each yarn guide bar and Jacquard bar has positioning holes for positioning and installation on the cradle. The positioning holes of the yarn guide bars and Jacquard bars correspond to the positions of the needles. The yarn guide bars also include an adapter support and a yarn guide needle holder. The yarn guide needles are mounted on the yarn guide needle holders. One end of the adapter support is connected to the yarn guide hanger via fasteners, and the other end is connected to the yarn guide needle holder. The components are connected by fasteners; the top of the adapter support has a threaded hole and the bottom has a through hole, the bottom of the yarn guide bracket has a through hole that matches the threaded hole of the adapter support, and the top of the yarn guide needle seat has a threaded hole that matches the through hole of the adapter support. Threaded fasteners pass through the through hole and the threaded hole to fix the yarn guide bracket, the adapter support and the yarn guide needle seat; the Jacquard comb also includes a Jacquard needle seat, the Jacquard needle is set on the Jacquard needle seat, and the Jacquard needle seat and the Jacquard bracket are connected by fasteners.

2. The interchangeable guide needle comb and Jacquard needle comb assembly according to claim 1, characterized in that: The yarn guide comb includes a yarn guide bracket and a yarn guide needle, and the Jacquard comb includes a Jacquard bracket and a Jacquard needle. The positioning hole is provided on the yarn guide bracket and the Jacquard bracket.

3. The interchangeable guide needle comb and Jacquard needle comb assembly according to claim 2, characterized in that: Both the yarn guide hanger and the jacquard hanger have two positioning holes.

4. The interchangeable guide pin comb and Jacquard pin comb assembly according to claim 2 or 3, characterized in that: The cradle has a hanger mounting bracket, and the hanger mounting bracket has hanger mounting holes that are adapted to the positioning holes of the yarn guide comb and the jacquard comb.

5. The interchangeable guide pin comb and Jacquard pin comb assembly according to claim 4, characterized in that: The cradle is provided with threaded mounting holes, and the hanger mounting support is provided with a strip-shaped through hole that matches the threaded mounting holes of the cradle. The threaded fastener passes through the strip-shaped through hole of the hanger mounting support and is fastened to the threaded mounting holes of the cradle.

6. The interchangeable guide needle comb and Jacquard needle comb assembly according to claim 5, characterized in that: The number of the strip-shaped through holes is two.