Fan-shaped high-density disc mill abrasive disc

By designing a fan-shaped high-density grinding disc, and utilizing fixed components to achieve individual replacement and installation of the grinding disc, the problem of inconvenience in replacing the entire grinding disc is solved, thereby improving replacement efficiency and reducing the labor intensity of workers.

CN223963733UActive Publication Date: 2026-03-03HANDAN CHENXU MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202520789827.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-03-03
Estimated Expiration
2035-04-24

AI Technical Summary

Technical Problem

The existing grinding discs require complete disassembly and replacement when damaged, which is inconvenient, increases the labor intensity of workers, and reduces replacement efficiency.

Method used

It adopts a fan-shaped high-density grinding disc design, and the grinding discs can be replaced and installed individually through the first and second fixing components. The fixing bolts are used to connect them, simplifying the replacement process.

Benefits of technology

This enables rapid replacement of grinding discs, reduces the labor intensity of workers, and improves replacement efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223963733U_ABST
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Abstract

The utility model provides a fan-shaped high-density disc mill abrasive disc, and relates to the technical field of papermaking. Comprising a mounting disc, a first fan-shaped abrasive disc, a second fan-shaped abrasive disc, a third fan-shaped abrasive disc and a fourth fan-shaped abrasive disc, and first fixing blocks are fixedly connected to the outer sides of one ends of the first fan-shaped abrasive disc, the second fan-shaped abrasive disc, the third fan-shaped abrasive disc and the fourth fan-shaped abrasive disc. According to the fan-shaped high-density disc mill abrasive disc, when the fan-shaped abrasive disc bodies need to be replaced, fixing of the abrasive disc bodies needing to be replaced can be relieved through the second fixing assemblies, then fixing of the two sides of the whole abrasive disc body of one abrasive disc body is relieved through the first fixing assemblies, the abrasive disc bodies needing to be replaced can be rapidly replaced, and after replacement is completed, the abrasive disc bodies needing to be replaced can be rapidly replaced. The replaced abrasive disc is fixed to other abrasive discs through the first fixing assembly, then the replaced abrasive disc is fixed to the installation disc through the second fixing assembly, installation is completed, operation is easy, the labor intensity of workers is reduced, and the replacement efficiency is improved.
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Description

Technical Field

[0001] This application relates to the field of papermaking technology, specifically to a fan-shaped high-density disc grinding wheel. Background Technology

[0002] In the papermaking industry, grinding discs are components that use the mechanical action of the grinding disc teeth to process pulp fibers suspended in water, giving them the characteristics required for production on a papermaking machine and ensuring that the produced paper meets the expected quality requirements. The grinding discs are the "heart" of the pulp refiner, directly exerting shearing, crushing, stretching, and friction forces on the pulp fibers to change the fiber morphology and meet the requirements for papermaking adaptability.

[0003] Existing grinding discs are composed of a single unit or a group of individual grinding disc units. When a part of the grinding disc is damaged and needs to be replaced, the entire grinding disc needs to be disassembled, replaced, and installed. This operation is inconvenient, increases the labor intensity of workers, and reduces replacement efficiency. Therefore, a fan-shaped high-density disc grinding disc is needed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a fan-shaped high-density disc grinding wheel, which solves the problems mentioned in the background section.

[0005] Technical solution

[0006] To achieve the above objectives, this application provides the following technical solution: a fan-shaped high-density disc grinding wheel, comprising a mounting disc, a first fan-shaped grinding wheel, a second fan-shaped grinding wheel, a third fan-shaped grinding wheel, and a fourth fan-shaped grinding wheel. A first fixing block is fixedly connected to the outer side of one end of each of the first, second, third, and fourth fan-shaped grinding wheels. A second fixing block is fixedly connected to the outer side of the other end of each of the first, second, third, and fourth fan-shaped grinding wheels, with the first fixing block corresponding to the second fixing block. Multiple first fixing components are provided at one outer end of each of the first, second, third, and fourth fan-shaped grinding wheels to fix them to each other. Multiple second fixing components are provided on the side of the mounting disc to fix the first, second, third, and fourth fan-shaped grinding wheels to it respectively.

[0007] By adopting the above technical solution, when it is necessary to replace the fan-shaped grinding disc, the grinding disc to be replaced can be released by the second fixing component, and then the fixing of both sides of one of the grinding discs can be released by the first fixing component, so that the grinding disc to be replaced can be quickly replaced. After replacement, the replaced grinding disc is fixed with other grinding discs by the first fixing component, and then the replaced grinding disc is fixed on the mounting plate by the second fixing component to complete the installation. The operation is simple, reduces the labor intensity of workers, and increases the replacement efficiency.

[0008] Preferably, the first fixing component includes a first fixing bolt, a first threaded hole is provided on the side of the first fixing block, a second threaded hole is provided on the side of the second fixing block, the first threaded hole and the second threaded hole between the first fan-shaped grinding disc, the second fan-shaped grinding disc, the third fan-shaped grinding disc and the fourth fan-shaped grinding disc are all corresponding, and one end of the first fixing bolt is threadedly connected to the first threaded hole.

[0009] By adopting the above technical solution, the first fixing block and the second fixing block of the first sector grinding disc, the second sector grinding disc, the third sector grinding disc and the fourth sector grinding disc are attached together. By rotating the first fixing bolt, one end of the first fixing bolt passes through the first threaded hole to the inside of the second threaded hole, so that the first sector grinding disc, the second sector grinding disc, the third sector grinding disc and the fourth sector grinding disc are fixed together as a whole.

[0010] Preferably, the first fixing block of the first sector-shaped grinding disc is fitted and corresponds to the second fixing block of the second sector-shaped grinding disc, the first fixing block of the second sector-shaped grinding disc is fitted and corresponds to the second fixing block of the third sector-shaped grinding disc, the first fixing block of the third sector-shaped grinding disc is fitted and corresponds to the second fixing block of the fourth sector-shaped grinding disc, and the first fixing block of the fourth sector-shaped grinding disc is fitted and corresponds to the second fixing block of the first sector-shaped grinding disc.

[0011] By adopting the above technical solution, the first, second, third, and fourth sector-shaped grinding discs are spliced ​​together so that their first fixing block corresponds to their second fixing block. This makes it easy to fix them together separately using the first fixing component, or to disassemble them separately, and to facilitate the individual replacement and installation of each sector-shaped grinding disc.

[0012] Preferably, the first sector-shaped grinding disc, the second sector-shaped grinding disc, the third sector-shaped grinding disc, and the fourth sector-shaped grinding disc are bonded together to form a complete circular disc grinding disc.

[0013] By adopting the above technical solution, the first fixing block and the second fixing block of the first sector grinding disc, the second sector grinding disc, the third sector grinding disc and the fourth sector grinding disc are correspondingly attached to form a complete circular grinding disc, which makes it easy to fix them together as a whole by the first fixing component, or to disassemble and replace them separately.

[0014] Preferably, the second fixing component includes a second fixing bolt, and the mounting plate has a plurality of third threaded holes symmetrically formed on its side. The first, second, third, and fourth sector-shaped grinding discs each have a fourth threaded hole formed on their side. The third threaded holes correspond to the fourth threaded holes, and one end of the second fixing bolt is threadedly connected to the third threaded hole inside it.

[0015] By adopting the above technical solution, by rotating the second fixing bolt so that one end of the second fixing bolt passes through the third threaded hole to the inside of the fourth threaded hole, the sector-shaped grinding disc corresponding to the second fixing bolt is fixed to the mounting plate; or by reversing the second fixing bolt so that the second fixing bolt leaves the corresponding fourth threaded hole, the fixing of the corresponding sector-shaped grinding disc to the mounting plate is released. Beneficial effects

[0016] This application provides a fan-shaped high-density grinding disc. It has the following beneficial effects:

[0017] 1. When it is necessary to replace the fan-shaped high-density grinding disc, the grinding disc to be replaced can be released by the second fixing component, and then the fixing of both sides of one grinding disc can be released by the first fixing component, so that the grinding disc to be replaced can be quickly replaced. After replacement, the replaced grinding disc is fixed to other grinding discs by the first fixing component, and then the replaced grinding disc is fixed to the mounting plate by the second fixing component to complete the installation. The operation is simple, reduces the labor intensity of workers, and increases the replacement efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without any creative effort.

[0019] Figure 1 This is a schematic diagram of the first three-dimensional structure of this application;

[0020] Figure 2 This is an exploded structural diagram of the first sector-shaped grinding disc, the second sector-shaped grinding disc, the third sector-shaped grinding disc, and the fourth sector-shaped grinding disc with the first fixed assembly of this application;

[0021] Figure 3 This is a schematic diagram of the second three-dimensional structure of this application;

[0022] Figure 4 This is an exploded view of the second fixing component and mounting plate of this application.

[0023] In the diagram: 1. Mounting disc; 2. First sector-shaped grinding disc; 201. First fixing block; 202. Second fixing block; 3. Second sector-shaped grinding disc; 4. Third sector-shaped grinding disc; 5. Fourth sector-shaped grinding disc; 6. First fixing component; 601. First fixing bolt; 602. First threaded hole; 603. Second threaded hole; 7. Second fixing component; 701. Second fixing bolt; 702. Third threaded hole; 703. Fourth threaded hole. Detailed Implementation

[0024] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0025] Reference Figure 1 and Figure 3 This application provides a fan-shaped high-density grinding disc, including a mounting disc 1, a first fan-shaped grinding disc 2, a second fan-shaped grinding disc 3, a third fan-shaped grinding disc 4, and a fourth fan-shaped grinding disc 5. The characteristic feature is that a first fixing block 201 is fixedly connected to the outer side of one end of each of the first, second, third, and fourth fan-shaped grinding discs 2 and 5; a second fixing block 202 is fixedly connected to the outer side of the other end of each of the first, second, third, and fourth fan-shaped grinding discs 2 and 5, with the first fixing block 201 corresponding to the second fixing block 202; and multiple fixing points are provided at one outer end of each of the first, second, third, and fourth fan-shaped grinding discs 2 and 5 to hold the first fan-shaped grinding disc 2... The first fixing component 6 fixes the second sector grinding disc 3, the third sector grinding disc 4, and the fourth sector grinding disc 5 to each other. The side of the mounting plate 1 is provided with multiple second fixing components 7 that fix the first sector grinding disc 2, the second sector grinding disc 3, the third sector grinding disc 4, and the fourth sector grinding disc 5 to each other. When it is necessary to replace one of the sector grinding discs, the fixing of the grinding disc to be replaced can be released through the second fixing component 7, and then the fixing of both sides of one of the grinding discs can be released through the first fixing component 6, so that the grinding disc to be replaced can be quickly replaced. After replacement, the replaced grinding disc is fixed to the other grinding discs through the first fixing component 6, and then the replaced grinding disc is fixed to the mounting plate 1 through the second fixing component 7 to complete the installation.

[0026] Reference Figure 1 , Figure 2 and Figure 3In one aspect of this embodiment, the first fixing component 6 includes a first fixing bolt 601, a first threaded hole 602 is provided on the side of the first fixing block 201, and a second threaded hole 603 is provided on the side of the second fixing block 202. The first threaded holes 602 and second threaded holes 603 between the first sector grinding disc 2, the second sector grinding disc 3, the third sector grinding disc 4, and the fourth sector grinding disc 5 are all corresponding. One end of the first fixing bolt 601 is threadedly connected to the first threaded hole 602. The first fixing block 201 and the second fixing block 202 are attached to the first sector grinding disc 2, the second sector grinding disc 3, the third sector grinding disc 4, and the fourth sector grinding disc 5. By rotating the first fixing bolt 601, one end of the first fixing bolt 601 passes through the first threaded hole 602 to the inside of the second threaded hole 603, thereby fixing the first sector grinding disc 2, the second sector grinding disc 3, the third sector grinding disc 4, and the fourth sector grinding disc 5 together as a whole.

[0027] Reference Figure 1 , Figure 2 and Figure 4 In one aspect of this embodiment, the first fixing block 201 of the first sector-shaped grinding disc 2 is attached to and corresponds to the second fixing block 202 of the second sector-shaped grinding disc 3, the first fixing block 201 of the second sector-shaped grinding disc 3 is attached to and corresponds to the second fixing block 202 of the third sector-shaped grinding disc 4, the first fixing block 201 of the third sector-shaped grinding disc 4 is attached to and corresponds to the second fixing block 202 of the fourth sector-shaped grinding disc 5, and the first fixing block 201 of the fourth sector-shaped grinding disc 5 is attached to and corresponds to the second fixing block 202 of the first sector-shaped grinding disc 2. The first sector-shaped grinding disc 2, the second sector-shaped grinding disc 3, the third sector-shaped grinding disc 4, and the fourth sector-shaped grinding disc 5 are attached together to form a complete circular disc grinding disc. By splicing the first sector-shaped grinding disc 2, the second sector-shaped grinding disc 3, the third sector-shaped grinding disc 4, and the fourth sector-shaped grinding disc 5 together, their first fixing blocks 201 and second fixing blocks 202 correspond to each other, which facilitates fixing them together separately by the first fixing component 6 or disassembling them separately, and facilitates the individual replacement and installation of each sector-shaped grinding disc.

[0028] Reference Figure 1 , Figure 3 and Figure 4In one aspect of this embodiment, the second fixing component 7 includes a second fixing bolt 701. A plurality of third threaded holes 702 are symmetrically provided on the side of the mounting plate 1. The sides of the first sector-shaped grinding disc 2, the second sector-shaped grinding disc 3, the third sector-shaped grinding disc 4, and the fourth sector-shaped grinding disc 5 are all provided with fourth threaded holes 703. The third threaded holes 702 correspond to the fourth threaded holes 703. One end of the second fixing bolt 701 is threadedly connected to the third threaded hole 702. By rotating the second fixing bolt 701, one end of the second fixing bolt 701 passes through the third threaded hole 702 to the interior of the fourth threaded hole 703, thus fixing the sector-shaped grinding disc corresponding to the second fixing bolt 701 to the mounting plate 1. Alternatively, by reversing the second fixing bolt 701, the second fixing bolt 701 leaves the corresponding fourth threaded hole 703, releasing the fixing of the corresponding sector-shaped grinding disc to the mounting plate 1.

[0029] Working principle: When it is necessary to replace the fan-shaped grinding disc, flip the first fixing bolt 601 so that one end of the first fixing bolt 601 is away from the second threaded hole 603 to release the fan-shaped grinding disc to be replaced from the entire grinding disc. Reverse the second fixing bolt 701 so that the second fixing bolt 701 is away from the corresponding fourth threaded hole 703 to release the corresponding fan-shaped grinding disc from the mounting plate 1. Quickly replace the grinding disc that needs to be replaced. After replacement, rotate the first fixing bolt 601 so that one end of the first fixing bolt 601 passes through the first threaded hole 602 to the inside of the second threaded hole 603 to fix the first fan-shaped grinding disc 2, the second fan-shaped grinding disc 3, the third fan-shaped grinding disc 4 and the fourth fan-shaped grinding disc 5 together as a whole. Rotate the second fixing bolt 701 so that one end of the second fixing bolt 701 passes through the third threaded hole 702 to the inside of the fourth threaded hole 703 to fix the fan-shaped grinding disc corresponding to the second fixing bolt 701 to the mounting plate 1 to quickly complete the installation.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fan-shaped high-density grinding disc, comprising a mounting disc (1), a first fan-shaped grinding disc (2), a second fan-shaped grinding disc (3), a third fan-shaped grinding disc (4), and a fourth fan-shaped grinding disc (5), characterized in that: A first fixing block (201) is fixedly connected to the outer side of one end of the first sector-shaped grinding disc (2), the second sector-shaped grinding disc (3), the third sector-shaped grinding disc (4), and the fourth sector-shaped grinding disc (5). A second fixing block (202) is fixedly connected to the outer side of the other end of the first sector-shaped grinding disc (2), the second sector-shaped grinding disc (3), the third sector-shaped grinding disc (4), the fourth sector-shaped grinding disc (5), and the first fixing block (201) corresponds to the second fixing block (202). The outer ends of the second sector grinding disc (3), the third sector grinding disc (4) and the fourth sector grinding disc (5) are each provided with a plurality of first fixing components (6) that fix the first sector grinding disc (2), the second sector grinding disc (3), the third sector grinding disc (4) and the fourth sector grinding disc (5) to each other. The side of the mounting plate (1) is provided with a plurality of second fixing components (7) that fix the first sector grinding disc (2), the second sector grinding disc (3), the third sector grinding disc (4) and the fourth sector grinding disc (5) to it respectively.

2. The fan-shaped high-density grinding disc according to claim 1, characterized in that: The first fixing component (6) includes a first fixing bolt (601), a first threaded hole (602) is provided on the side of the first fixing block (201), a second threaded hole (603) is provided on the side of the second fixing block (202), the first threaded hole (602) and the second threaded hole (603) between the first fan-shaped grinding plate (2), the second fan-shaped grinding plate (3), the third fan-shaped grinding plate (4) and the fourth fan-shaped grinding plate (5) are all corresponding, and one end of the first fixing bolt (601) is threadedly connected to the first threaded hole (602) inside it.

3. The fan-shaped high-density grinding disc according to claim 1, characterized in that: The first fixing block (201) of the first fan-shaped grinding disc (2) is in contact with the second fixing block (202) of the second fan-shaped grinding disc (3), the first fixing block (201) of the second fan-shaped grinding disc (3) is in contact with the second fixing block (202) of the third fan-shaped grinding disc (4), the first fixing block (201) of the third fan-shaped grinding disc (4) is in contact with the second fixing block (202) of the fourth fan-shaped grinding disc (5), and the first fixing block (201) of the fourth fan-shaped grinding disc (5) is in contact with the second fixing block (202) of the first fan-shaped grinding disc (2).

4. The fan-shaped high-density grinding disc according to claim 1, characterized in that: The first sector-shaped grinding disc (2), the second sector-shaped grinding disc (3), the third sector-shaped grinding disc (4) and the fourth sector-shaped grinding disc (5) are bonded together to form a complete circular disc grinding disc.

5. The fan-shaped high-density grinding disc according to claim 1, characterized in that: The second fixing component (7) includes a second fixing bolt (701). The mounting plate (1) has a plurality of third threaded holes (702) symmetrically opened on its side. The first fan-shaped grinding plate (2), the second fan-shaped grinding plate (3), the third fan-shaped grinding plate (4) and the fourth fan-shaped grinding plate (5) all have fourth threaded holes (703) opened on their side. The third threaded holes (702) correspond to the fourth threaded holes (703). One end of the second fixing bolt (701) is threadedly connected to the third threaded hole (702) inside it.