Efficient, energy-saving and stable direct-fired TO furnace

By installing an activated carbon stirring device and a convenient replacement structure inside the gas outlet pipe of the direct-fired TO furnace, the problem of exhaust gas pollution is solved, and exhaust gas purification and long service life of the equipment are achieved.

CN223965412UActive Publication Date: 2026-03-03SHANGHAI YUEQIAN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520077601.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-03-03
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing high-efficiency, energy-saving, and stable direct-fired TO furnaces cannot purify the exhaust gas from the discharged material, resulting in exhaust gas pollution of the surrounding air and increasing safety hazards.

Method used

A fixed frame is installed inside the exhaust pipe, filled with activated carbon. The activated carbon is stirred by a stirring rod driven by a driver, which increases the contact area between the exhaust gas and the activated carbon. The exhaust gas is treated by utilizing the purification capacity of the activated carbon. At the same time, a convenient threaded connection is designed to facilitate the replacement of the activated carbon.

Benefits of technology

It achieves the purification of waste gas, avoids polluting the surrounding air, reduces safety hazards, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of direct-fired furnaces, and discloses an efficient, energy-saving and stable direct-fired TO furnace which comprises a bottom plate, the top of the bottom plate is connected with a furnace body in the height direction, the top of the furnace body is fixedly connected with an air outlet, the inner wall of the air outlet is fixedly connected with an air outlet pipe, and the inner wall of the air outlet pipe is fixedly connected with a rack. A driver is arranged on the inner wall of the rack, fan blades are arranged at the bottom of the driver, a driving rod is arranged on the inner wall of the driver, a stirring rod is fixedly connected to the outer wall of the driving rod, and a fixing frame is movably connected to the inner wall of the air outlet pipe in a clamped mode. Activated carbon is put into the fixing frame, the driver can drive the driving rod and the stirring rod to rotate, then the stirring rod can stir the activated carbon in the fixing frame, the contact area of the activated carbon and waste gas is increased, the activated carbon can purify the waste gas, and then the device can purify the discharged waste gas.
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Description

Technical Field

[0001] This utility model relates to the field of direct-fired furnaces, specifically a high-efficiency, energy-saving, and stable direct-fired TO furnace. Background Technology

[0002] A direct-fired TO furnace is a device that uses the heat generated by the combustion of auxiliary fuel to raise the temperature of combustible and harmful gases to the reaction temperature, thereby causing oxidation and decomposition. It is mainly used to treat VOCs (volatile organic compounds) and other waste gases, decomposing them into CO2 and H2O through high-temperature oxidation, releasing a large amount of heat energy. The direct-fired TO furnace heats the furnace to a set temperature using fuel, then introduces the waste gas to be treated into the furnace. Under high-temperature conditions, pollutants are oxidized and decomposed into CO2 and H2O, releasing heat energy. This heat energy can be recovered and reused through matching heat exchangers, boilers, and other equipment, achieving energy saving and consumption reduction. When the waste gas concentration is high enough, the furnace temperature can even be maintained by the heat released from the oxidation of the waste gas itself, achieving heat self-balance. The design of a direct-fired TO furnace is flexible and diverse, and can be customized according to the characteristics of the site space, such as a square cavity or a cylindrical cavity. Heat recovery devices, such as heat exchangers and boilers, can be installed outside the furnace to further optimize energy utilization efficiency. In addition, the combustion system of the direct-fired TO furnace is internationally certified, has high safety, stable system operation, and is suitable for fully automated control, reducing personnel input and maintenance costs.

[0003] However, most of the high-efficiency, energy-saving, and stable direct-fired TO furnaces currently on the market cannot purify the exhaust gas, which in turn pollutes the surrounding air, thus reducing the environmental conditions around the workplace and increasing safety hazards. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a high-efficiency, energy-saving, and stable direct-fired TO furnace. This device can purify the exhaust gas from the discharge, thus preventing the exhaust gas from polluting the surrounding air and the working environment, thereby reducing safety hazards and improving safety. It solves the problem that the exhaust gas from the discharge cannot be purified, which would pollute the surrounding air, reduce the working environment, and increase safety hazards.

[0006] (II) Technical Solution

[0007] To achieve the goal of purifying the exhaust gas from the above-mentioned device, thus preventing the exhaust gas from polluting the surrounding air and the working environment, thereby reducing safety hazards and improving safety, this utility model provides the following technical solution: A high-efficiency, energy-saving, and stable direct-fired TO furnace, including a base plate, a furnace body connected to the top of the base plate, a gas outlet fixedly connected to the top of the furnace body, a gas outlet pipe fixedly connected to the inner wall of the gas outlet, a frame fixedly connected to the inner wall of the gas outlet pipe, a driver provided on the inner wall of the frame, and a [missing information - likely a device or component] at the bottom of the driver. The fan blade has a drive rod on its inner wall, and a stirring rod is fixedly connected to the outer wall of the drive rod. A fixed frame is movably engaged with the inner wall of the exhaust pipe. A mesh is opened on the inner bottom wall of the fixed frame. A fixed block is fixedly connected to the inner wall of the exhaust pipe. A threaded plate is provided on the inner wall of the fixed frame, and a mesh plate is fixedly connected to the inner wall of the threaded plate. Activated carbon is placed inside the fixed frame. The drive can drive the drive rod and the stirring rod to rotate, thereby stirring the activated carbon inside the fixed frame, increasing the contact area between the activated carbon and the waste gas, and purifying the waste gas with the activated carbon.

[0008] As a preferred technical solution of this utility model, the outer wall of the furnace body is provided with a feeding chamber, a support plate is fixedly connected to the outer wall of the furnace body, and a blower is fixedly connected to the top of the support plate. The blower can blow air into the furnace body, and the flue gas can be discharged through the air outlet and the air outlet pipe, and can be fed into the furnace body through the feeding chamber.

[0009] As a preferred embodiment of this utility model, the inner bottom wall of the fixed frame is provided with a channel, the drive rod is rotatably connected to the channel, the driver can drive the drive rod and the stirring rod to rotate, and thus the stirring rod can stir the activated carbon inside the fixed frame.

[0010] As a preferred technical solution of this utility model, the inner wall of the fixing frame is provided with a threaded groove, and the threaded plate is threadedly connected to the threaded groove. Through the threaded connection between the threaded plate and the threaded groove, the threaded plate can be detached from the fixing frame, and the activated carbon inside the fixing frame can be replaced.

[0011] As a preferred embodiment of this utility model, the inner wall of the air outlet pipe is provided with a groove, and a spring is fixedly connected to the inner wall of the groove. One end of the spring is fixedly connected to a limiting block, and the limiting block and the fixing block can limit and fix the fixing frame.

[0012] As a preferred technical solution of this utility model, the outer wall of the limiting block is slidably connected to the inner wall of the groove, and the limiting block has a "right trapezoidal" structure. The limiting block can move into the inside of the groove, so that the limiting block will not position the fixed frame.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a high-efficiency, energy-saving, and stable direct-fired TO furnace, which has the following beneficial effects:

[0015] 1. By placing activated carbon inside the fixed frame, the driver can drive the drive rod and stirring rod to rotate. The stirring rod can then stir the activated carbon inside the fixed frame, increasing the contact area between the activated carbon and the waste gas. The activated carbon can purify the waste gas, thus enabling the device to purify the discharged waste gas. As a result, the waste gas will not pollute the surrounding air, thereby reducing safety hazards and improving safety.

[0016] 2. By connecting the threaded plate with the threaded groove, the threaded plate can be detached from the fixed frame, allowing the activated carbon inside the fixed frame to be replaced. Once the activated carbon is saturated, it can be replaced, thus extending the service life of the device and further meeting the usage requirements, thereby improving the practicality of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a high-efficiency, energy-saving, and stable direct-fired TO furnace;

[0018] Figure 2 This is a cross-sectional view of the vent pipe in this application;

[0019] Figure 3 for Figure 2 Enlarged view of the structure at point A in the middle.

[0020] In the diagram: 1. Base plate; 2. Furnace body; 3. Support plate; 4. Blower; 5. Feed chamber; 6. Air outlet; 7. Air outlet pipe; 8. Frame; 9. Driver; 10. Fan blade; 11. Drive rod; 12. Stirring rod; 13. Fixing frame; 14. Threaded groove; 15. Mesh; 16. Channel; 17. Threaded plate; 18. Mesh plate; 19. Fixing block; 20. Spring; 21. Limiting block; 22. Groove. Detailed Implementation

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Example 1

[0023] Reference Figure 1-3This is the first embodiment of the present invention, which provides a high-efficiency, energy-saving and stable direct-fired TO furnace, including a base plate 1, a furnace body 2 connected to the top of the base plate 1, an outlet 6 fixedly connected to the top of the furnace body 2, an outlet pipe 7 fixedly connected to the inner wall of the outlet 6, a frame 8 fixedly connected to the inner wall of the outlet pipe 7, a driver 9 provided on the inner wall of the frame 8, a fan blade 10 provided at the bottom of the driver 9, a drive rod 11 provided on the inner wall of the driver 9, a stirring rod 12 fixedly connected to the outer wall of the drive rod 11, a fixed frame 13 movably snapped onto the inner wall of the outlet pipe 7, activated carbon being placed inside the fixed frame 13, a mesh 15 being opened on the inner bottom wall of the fixed frame 13, a fixed block 19 fixedly connected to the inner wall of the outlet pipe 7, a threaded plate 17 provided on the inner wall of the fixed frame 13, and a mesh plate 18 fixedly connected to the inner wall of the threaded plate 17.

[0024] The outer wall of the furnace body 2 is provided with a feeding chamber 5. A support plate 3 is fixedly connected to the outer wall of the furnace body 2. A blower 4 is fixedly connected to the top of the support plate 3. The blower 4 can blow air into the furnace body 2. The flue gas can be discharged through the air outlet 6 and the air outlet pipe 7. It can be fed into the furnace body 2 through the feeding chamber 5.

[0025] The inner bottom wall of the fixed frame 13 has a channel 16. The drive rod 11 is rotatably connected to the channel 16. The driver 9 can drive the drive rod 11 and the stirring rod 12 to rotate, so that the stirring rod 12 can stir the activated carbon inside the fixed frame 13.

[0026] During use, activated carbon is placed inside the fixed frame 13. The driver 9 can drive the drive rod 11 and the stirring rod 12 to rotate. The stirring rod 12 can then stir the activated carbon inside the fixed frame 13, increasing the contact area between the activated carbon and the waste gas. The activated carbon can then purify the waste gas.

[0027] Example 2

[0028] Reference Figure 1-3 In the second embodiment of this utility model, the inner wall of the fixing frame 13 is provided with a threaded groove 14, and the threaded plate 17 is threadedly connected to the threaded groove 14. Through the threaded connection between the threaded plate 17 and the threaded groove 14, the threaded plate 17 can be detached from the fixing frame 13, and the activated carbon inside the fixing frame 13 can be replaced.

[0029] The inner wall of the air outlet pipe 7 is provided with a groove 22, and a spring 20 is fixedly connected to the inner wall of the groove 22. One end of the spring 20 is fixedly connected to a limit block 21. The limit block 21 and the fixing block 19 can limit and fix the fixing frame 13.

[0030] The outer wall of the limiting block 21 is slidably connected to the inner wall of the groove 22, and the limiting block 21 has a "right trapezoidal" structure. The limiting block 21 can move into the inside of the groove 22, so that the limiting block 21 will not position the fixed frame 13.

[0031] During use, the threaded plate 17 can be detached from the fixed frame 13 by connecting the threaded plate 17 with the threaded groove 14, so that the activated carbon inside the fixed frame 13 can be replaced. When the activated carbon is saturated, it can be replaced, thereby extending the service life of the device.

[0032] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A high-efficiency energy-saving stable direct-fired TO furnace comprising a base plate (1), characterized in that: The top of the bottom plate (1) is connected with the furnace body (2), the top of the furnace body (2) is fixedly connected with the gas outlet (6), the inner wall of the gas outlet (6) is fixedly connected with the gas outlet pipe (7), the inner wall of the gas outlet pipe (7) is fixedly connected with the rack (8), the inner wall of the rack (8) is provided with the driver (9), the bottom of the driver (9) is provided with the fan blade (10), the inner wall of the driver (9) is provided with the driving rod (11), the outer wall of the driving rod (11) is fixedly connected with the stirring rod (12), the inner wall of the gas outlet pipe (7) is movably clamped with the fixed frame (13), the inner bottom wall of the fixed frame (13) is provided with the mesh (15), the inner wall of the gas outlet pipe (7) is fixedly connected with the fixed block (19), the inner wall of the fixed frame (13) is provided with the threaded plate (17), the inner wall of the threaded plate (17) is fixedly connected with the mesh plate (18).

2. A high efficiency, energy saving, stable, direct-fired TO furnace as claimed in claim 1, wherein: The outer wall of the furnace body (2) is provided with the feeding chamber (5), the outer wall of the furnace body (2) is fixedly connected with the supporting plate (3), and the top of the supporting plate (3) is fixedly connected with the air blower (4).

3. A high efficiency, energy saving, stable, direct-fired TO furnace as claimed in claim 1, wherein: The inner bottom wall of the fixed frame (13) is provided with the channel (16), and the driving rod (11) is rotatably sleeved with the channel (16).

4. A high efficiency, energy saving, stable, direct-fired TO furnace as claimed in claim 1, wherein: The inner wall of the fixed frame (13) is provided with the threaded groove (14), and the threaded plate (17) is threadedly connected with the threaded groove (14).

5. A high efficiency, energy saving, stable, direct-fired TO furnace as claimed in claim 1, wherein: The inner side wall of the gas outlet pipe (7) is provided with the groove (22), the inner side wall of the groove (22) is fixedly connected with the spring (20), and one end of the spring (20) is fixedly connected with the limiting block (21).

6. A high efficiency, energy saving, stable, direct-fired TO furnace as claimed in claim 5, wherein: The outer wall of the limiting block (21) is slidably connected with the inner wall of the groove (22), and the limiting block (21) is a right trapezoidal structure.